CN220621952U - Mined overburden composite curtain to improve overburden separation layer grouting effect - Google Patents

Mined overburden composite curtain to improve overburden separation layer grouting effect Download PDF

Info

Publication number
CN220621952U
CN220621952U CN202322401338.5U CN202322401338U CN220621952U CN 220621952 U CN220621952 U CN 220621952U CN 202322401338 U CN202322401338 U CN 202322401338U CN 220621952 U CN220621952 U CN 220621952U
Authority
CN
China
Prior art keywords
layer
grouting
separation
curtain
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202322401338.5U
Other languages
Chinese (zh)
Inventor
郭文兵
郭明杰
白二虎
吴东涛
王比比
杨伟强
胡玉杭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan University of Technology
Original Assignee
Henan University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henan University of Technology filed Critical Henan University of Technology
Priority to CN202322401338.5U priority Critical patent/CN220621952U/en
Application granted granted Critical
Publication of CN220621952U publication Critical patent/CN220621952U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The utility model discloses a mining overburden composite curtain for improving overburden separation grouting effect, which comprises a plurality of layers of hard rock layers, wherein the layers of hard rock layers are provided with cracks or geological structure weaknesses before mining of a working face coal seam, and separation layers are formed after mining of the working face coal seam; the rock layer section with the separation layers is called a multi-separation layer grouting section, and the rock layer section without the separation layers is called a bedrock reinforcement section; before mining the coal seam of the working face, injecting cement slurry into the cracks or the weak face of the geological structure to solidify and form a curtain layer; the curtain layers of the multi-separation-layer grouting section form an isolation curtain to prevent the fly ash slurry injected in the separation layer space from flowing to the goaf of the adjacent working face; the curtain layer of the bedrock reinforcement section forms a protective curtain to prevent the pulverized fuel ash slurry injected into the separation layer space from being conducted to the ground along cracks or weak surfaces. The utility model has strong adaptability to geological and stratum conditions, high grouting efficiency of the overlying strata separation layer and good grouting and sinking reducing effects.

Description

提高覆岩离层注浆效果的采动覆岩复合帷幕Mined overburden composite curtain to improve overburden separation layer grouting effect

技术领域Technical field

本实用新型涉及煤矿充填开采技术领域,具体是一种提高覆岩离层注浆效果的采动覆岩复合帷幕The utility model relates to the technical field of coal mine filling and mining, specifically a mining overburden composite curtain that improves the overburden separation layer grouting effect.

背景技术Background technique

煤炭资源的大规模开采,造成覆岩破坏及离层发育,传递至地表表现为地表沉陷和裂缝发育,直接造成地表建(构)筑物、水体、铁路等的损毁。随着矿井进入后期开采,回收因开采布局、地质构造和“三下”压煤等影响而遗留的煤柱资源成为提高煤炭资源采出率、实现矿井绿色可持续发展的有效途径。Large-scale mining of coal resources has caused overlying rock damage and separation layer development, which has been transmitted to the surface as surface subsidence and crack development, directly causing damage to surface buildings (structures), water bodies, railways, etc. As the mine enters the later stage of mining, recovering the coal pillar resources left behind due to the impact of mining layout, geological structure and "three lower" coal pressure has become an effective way to improve the coal resource recovery rate and achieve green and sustainable development of the mine.

通常煤柱工作面开采具有以下特征:一是工作面周围为前期开采采空区,曾受多重采动影响,顶板岩层破坏严重,地表也出现一定程度的下沉;二是工作面多为地表建(构)筑物、水体、铁路等压煤资源开采,对地表移动变形要求较高;三是工作面多为受开采布局、地质构造等影响而留设的保护煤柱,工作面周围甚至煤柱工作面内部存在巷道、采空情况,且断层等地质构造的存在使得工作面开采的地质采矿条件相当复杂。这些对于遗留煤柱工作面的安全开采造成了严重影响。Usually coal pillar working face mining has the following characteristics: first, the working face is surrounded by early mining goafs, which have been affected by multiple mining operations, the roof rock layer is seriously damaged, and the ground surface has also subsided to a certain extent; second, the working face is mostly on the surface of the ground. The mining of pressure coal resources such as buildings (structures), water bodies, and railways has higher requirements for surface movement and deformation; third, the working face is mostly a protective coal pillar set up due to the influence of mining layout, geological structure, etc., and even around the working face There are lanes and goafs inside the coal pillar working face, and the existence of geological structures such as faults makes the geological and mining conditions of the working face quite complex. These have had a serious impact on the safe mining of the remaining coal pillar working face.

矿井绿色开采技术为遗留煤柱的回收提供了方法途径,但是各种开采技术的适应性不同。如条带开采成本低,地表沉陷控制效果好,但存在工作面开采效率低、煤炭资源浪费严重的问题;又如充填开采地表沉陷控制效果好,但存在开采工艺复杂、成本高、效率低的问题。Green mining technology in mines provides methods for recovering leftover coal pillars, but the adaptability of various mining technologies is different. For example, strip mining has low cost and good surface subsidence control effect, but there are problems such as low working surface mining efficiency and serious waste of coal resources; another example is backfill mining, which has good surface subsidence control effect, but has the problems of complex mining technology, high cost, and low efficiency. question.

实用新型内容Utility model content

本实用新型目的是提供一种提高覆岩离层注浆效果的采动覆岩复合帷幕,在分析遗留煤柱工作面开采特征基础上,采用本实用新型的提高覆岩离层注浆效果的采动覆岩复合帷幕及精准注浆减沉方法,可以提高注浆效果,确保对工作面离层的精准注浆,进而实现遗留煤炭资源安全高效回收的目的。The purpose of this utility model is to provide a mining overburden composite curtain that improves the overlying rock separation layer grouting effect. Based on the analysis of the mining characteristics of the left coal pillar working face, the utility model is used to improve the overlying rock separation layer grouting effect. The mining of overlying rock composite curtains and precise grouting subsidence reduction methods can improve the grouting effect and ensure precise grouting of the separation layer on the working face, thereby achieving the purpose of safe and efficient recovery of legacy coal resources.

为了实现上述目的,本实用新型的技术方案是:弯曲变形层In order to achieve the above purpose, the technical solution of the present utility model is: bending deformation layer

一种提高覆岩离层注浆效果的采动覆岩复合帷幕,包括位于工作面煤层之上的多层厚硬岩层,多层所述厚硬岩层在工作面煤层开采之前形成有裂隙或地质构造弱面,在工作面煤层开采后有形成离层;其中形成有离层的岩层段称之为多离层层位注浆段,没有形成离层的岩层段称之为基岩加固段;其特征在于,在工作面煤层开采之前,所述裂隙或地质构造弱面的处注入水泥浆凝固后形成帷幕层;在工作面煤层开采之后,所述离层的空间内注入的粉煤灰浆液;其中,多离层层位注浆段的帷幕层形成隔离帷幕,防止离层空间内注入的粉煤灰浆液流向相邻工作面采空区;基岩加固段的帷幕层形成保护帷幕,防止离层空间内注入的粉煤灰浆液沿裂隙或弱面导通地面。A mining overburden composite curtain that improves the grouting effect of the overburden separation layer, including multiple thick hard rock layers located above the coal seam at the working face. The multiple thick hard rock layers are formed with cracks or geological conditions before the coal seam is mined at the working face. Structural weak surface, a separation layer is formed after coal seam mining in the working face; the rock layer section with separation layer is called multi-separation layer grouting section, and the rock layer section without separation layer is called bedrock reinforcement section; It is characterized in that, before the coal seam is mined on the working face, cement slurry is injected into the fissures or weak surfaces of the geological structure and solidifies to form a curtain layer; after the coal seam is mined on the working face, the fly ash slurry injected into the space of the separation layer ; Among them, the curtain layer of the multi-separation layer grouting section forms an isolation curtain to prevent the fly ash slurry injected in the separation layer space from flowing to the goaf area of the adjacent working face; the curtain layer of the bedrock reinforcement section forms a protective curtain to prevent The fly ash slurry injected into the separation space leads to the ground along the cracks or weak surfaces.

作为对上述技术方案的改进,所述隔离帷幕或保护帷幕由多层帷幕层组成。As an improvement to the above technical solution, the isolation curtain or protective curtain is composed of multiple curtain layers.

作为对上述技术方案的改进,多离层层位注浆段的离层空间内注入的粉煤灰浆液凝固后形成粉煤灰层。As an improvement to the above technical solution, the fly ash slurry injected into the separation space of the multi-separation layer grouting section solidifies to form a fly ash layer.

本实用新型的提高覆岩离层注浆效果的采动覆岩复合帷幕,由下述的覆岩多离层层位精准注浆减沉方法形成,包括如下步骤:The utility model's mining overburden composite curtain that improves the overburden separation layer grouting effect is formed by the following precise grouting and subsidence reduction method for multiple overburden separation layer layers, including the following steps:

S1、将采空区上方的覆岩层根据地质构造的情况从下到上确定为多离层层位注浆段、基岩加固段;S1. Determine the overlying rock layer above the goaf from bottom to top into a multi-separation layer grouting section and a bedrock reinforcement section based on the geological structure;

S2、在采空区上方钻注浆孔,钻孔首先钻进松散层段,钻进结束并设置套管;然后钻进基岩加固段,钻进过程中,对存在地质构造弱面的多层厚硬岩层注入水泥浆,形成保护帷幕,钻进结束后设置套管;最后钻进多离层层位注浆段,钻进过程中,对已破坏或存在裂隙的多层厚硬岩层内注入水泥浆填充裂隙,形成隔离帷幕,钻进结束后设置套管,此段内套管为花管;S2. Drill a grouting hole above the goaf. The hole is first drilled into the loose section. After drilling is completed, the casing is installed. Then the bedrock reinforcement section is drilled. During the drilling process, many weak surfaces in the geological structure are drilled. Cement slurry is injected into the thick hard rock layers to form a protective curtain, and casing is installed after drilling. Finally, the grouting section of the multi-separation layer layer is drilled. During the drilling process, the multi-layer thick hard rock layers that have been damaged or have cracks are drilled. Inject cement slurry to fill the cracks to form an isolation curtain. After drilling, set up casing. The casing in this section is a flower tube;

S3、在多离层层位注浆段,向受采动影响岩层间离层空间内注入粉煤灰浆形成粉煤灰浆体充填层,限制采动岩层间离层空间向上传递,进而达到减小地面沉降的目的。S3. In the grouting section of the multi-separation layer, inject fly ash slurry into the space between the rock strata affected by mining to form a filling layer of fly ash slurry, which limits the upward transmission of the space between the mining rock strata, thereby minimizing the purpose of land subsidence.

其中所述注浆管为三段套管结构,包括伸入到多离层层位注浆段的花管作为多离层层位注浆段护壁管,套设在多离层层位注浆段护壁管外周只伸入到基岩加固段的基岩加固段护壁管和套设在基岩加固段护壁管外周只伸入到松散层段的松散层段护壁管;所述花管在高度方向均匀设置多个出浆口。The grouting pipe is a three-section casing structure, including a flower tube extending into the grouting section of the multi-separation layer layer as a wall-protecting pipe for the grouting section of the multi-separation layer layer, and is sleeved in the grouting section of the multi-separation layer layer. The outer periphery of the section wall protection pipe only extends into the bedrock reinforcement section wall protection pipe of the bedrock reinforcement section and the outer circumference of the bedrock reinforcement section wall protection pipe only extends into the loose layer section wall protection pipe; the flower tube is at a height of Multiple slurry outlets are arranged evenly in the direction.

在实际操作中,更为具体的操作步骤是In actual operation, the more specific steps are

(1)资料及调查分析。搜集并分析煤柱工作面地质采矿资料,相邻工作面开采资料,地表建(构)筑物、地质钻孔、水井分布资料,并对地质钻孔和废弃水井等进行封堵;(1) Data and investigation analysis. Collect and analyze geological mining data of coal pillar working faces, mining data of adjacent working faces, surface buildings (structures), geological boreholes, and water well distribution data, and seal geological boreholes and abandoned water wells;

(2)钻孔注浆量确定。根据工作面采出煤量和地面沉降控制要求,确定注采比,进而确定钻孔注浆量;(2) Determine the amount of grouting for the borehole. According to the amount of coal extracted from the working face and the ground subsidence control requirements, the injection-production ratio is determined, and then the drilling grouting amount is determined;

(3)钻孔布置数量确定。根据工作面开采布局及尺寸大小,并结合覆岩离层钻孔注浆扩散半径,确定钻孔布置数量;(3) The number of drilling holes is determined. Determine the number of borehole arrangements based on the mining layout and size of the working face and the grouting diffusion radius of boreholes in the overlying rock separation layer;

(4)钻孔注浆各层位和钻孔注浆压力确定。计算采动导水裂隙带发育高度,分析采动覆岩离层发育层位,在确保导水裂隙带发育高度与注浆层位之间留设足够隔离岩柱的情况下,确定钻孔注浆各层位位置,并计算多离层层位注浆段钻孔长度和钻孔注浆压力;(4) Determine each layer of borehole grouting and the borehole grouting pressure. Calculate the development height of the water-conducting fracture zone during mining, analyze the development layers of the mining-induced overlying rock separation layer, and determine the drilling injection while ensuring that sufficient isolation rock columns are left between the development height of the water-conducting fracture zone and the grouting layer. The position of each grouting layer is determined, and the drilling length and drilling grouting pressure of the grouting section of the multi-separation layer layer are calculated;

(5)钻孔布置位置确定。根据工作面开采方式、煤层倾角及钻孔注浆层位(最下部),计算得到沿工作面推进方向钻孔注浆层位处最大下沉主断面位置,进而对地表钻孔位置进行确定;(5) Determine the drilling layout location. According to the working face mining method, coal seam inclination angle and borehole grouting layer (lowermost), the maximum subsidence main section position at the borehole grouting layer along the working face advancement direction is calculated, and then the surface drilling position is determined;

(6)钻孔结构确定。根据钻孔注浆层位,结合岩层柱状,钻孔由上至下设置三段结构:松散层段、基岩加固段、多离层层位注浆段,并计算钻孔总深度;(6) The drilling structure is determined. According to the grouting layer of the borehole and the columnar shape of the rock layer, the borehole is set up with three sections from top to bottom: loose layer section, bedrock reinforcement section, multi-separated layer grouting section, and the total depth of the borehole is calculated;

(7)复合幕顶设置。在钻孔基岩加固段钻进期间,通过分析临近工作面开采覆岩破坏、断层等地质构造分布、岩层柱状等情况,结合钻孔钻进过程中实际岩层情况,对发生变形破坏、裂隙发育的厚硬岩层注水泥浆,预先封堵岩层裂隙及加固弱面,在注浆层位顶部形成多层保护帷幕,防止注浆期间冒浆、串浆事故发生。(7) Composite curtain top setting. During the drilling of the bedrock reinforcement section of the borehole, by analyzing the overlying rock damage, distribution of faults and other geological structures, and the columnar shape of the rock strata near the working face, combined with the actual rock formation conditions during the drilling process, the deformation, damage, and crack development were analyzed. Thick and hard rock layers are injected with grout to pre-block rock formation fissures and strengthen weak surfaces. A multi-layer protective curtain is formed on the top of the grouting layer to prevent grouting and grouting accidents during grouting.

(8)注浆层位预注浆。在钻孔多离层层位注浆段钻进期间,对该段岩层注水泥浆,预先封堵岩层裂隙及加固弱面,并形成隔离帷幕,隔离邻近工作面开采形成的岩层裂隙通道,防止注浆期间串浆事故发生,实现本工作面开采覆岩离层的多层位、精准注浆,提高注浆减沉效果;(8) Pre-grouting of grouting layers. During the drilling of the grouting section of the multi-separation layer of the borehole, grout is injected into the rock formation in this section to pre-block the rock formation fissures and strengthen the weak surfaces, and form an isolation curtain to isolate the rock formation fissure channels formed by mining on the adjacent working face to prevent injection. When grouting accidents occur during grouting, multi-layer and precise grouting of the overlying rock separation layer in this working face can be realized to improve the grouting subsidence reduction effect;

(9)钻孔压水监测。钻孔钻进、预注水泥浆及套管设置完成后,安装好注浆孔口装置以及管路系统,提前压水监测,把握注浆时机。(9) Borehole pressure water monitoring. After the drilling, pre-grouting and casing setting are completed, the grouting orifice device and pipeline system are installed, and the water pressure is monitored in advance to grasp the timing of grouting.

(10)钻孔注浆作业。通过观察水压变化情况,根据钻孔内水体漏失量判断初次注浆时机,当钻孔水体漏失量突然增大,即可进行初次试注浆,随后开始正常注浆作业。(10) Drilling and grouting operations. By observing changes in water pressure, the initial grouting timing can be determined based on the water loss in the borehole. When the water loss in the borehole suddenly increases, the initial trial grouting can be carried out, and then normal grouting operations can be started.

上述步骤中,具体的操作如资料及调查分析、钻孔的结构位置数量、注浆量和注浆比都是根据现场地质情况结合本领域中已经有的现有技术来确定,本申请的重点在于提出一种提高覆岩离层注浆效果的采动覆岩复合帷幕及覆岩多离层层位精准注浆减沉方法。In the above steps, specific operations such as data and survey analysis, the number of structural positions of the boreholes, the grouting amount and the grouting ratio are all determined based on the on-site geological conditions and the existing technology in this field. The focus of this application The aim is to propose a method of mining the overburden composite curtain and overburden multi-separation layer layers to improve the grouting effect.

覆岩多离层层位精准注浆减沉方法的技术原理为:在地表打设注浆钻孔,在钻孔钻进过程中对已破坏或存在弱面的厚硬岩层(包括注浆层位岩层)注水泥浆,预先封堵岩层裂隙及加固弱面,形成注浆层位顶板保护帷幕、工作面注浆层位与邻近采空区的隔离帷幕,防止注浆期间冒浆、串浆事故发生;在掌握采动覆岩变形破坏规律基础上,分析覆岩离层发育层位及特征,并对钻孔注浆段套管设置为花管;当井下煤层开采造成覆岩离层产生时,通过钻孔向离层空间内注入粉煤灰等浆体材料,实现复合帷幕顶板保护下工作面开采覆岩离层的精准、多层位注浆,提高注浆效果,限制离层向地表传递发育,进而控制开采引起的地表变形和沉降,从而实现“三下”压煤等煤炭资源安全回收的目的。The technical principle of the precise grouting and subsidence reduction method for multi-separated layers of overlying rock is as follows: setting grouting boreholes on the surface, and during the drilling process, the thick hard rock layers (including grouting layers) that have been damaged or have weak surfaces are (rock layer) by injecting grout to pre-block rock formation fissures and strengthen weak surfaces to form a protective curtain for the roof of the grouting layer and an isolation curtain between the grouting layer on the working surface and the adjacent goaf to prevent grouting and cross-grout accidents during grouting. occurs; on the basis of understanding the deformation and destruction laws of the overlying rock during mining, the development layers and characteristics of the overlying rock separation layer are analyzed, and the casing of the grouting section of the borehole is set as a floral tube; when underground coal seam mining causes overlying rock separation layer, , inject fly ash and other slurry materials into the separation space through drilling holes to achieve precise and multi-layer grouting of the overlying rock separation layer in the mining face under the protection of the composite curtain roof, improve the grouting effect, and limit the separation layer from moving to the surface Transfer development, and then control the surface deformation and settlement caused by mining, so as to achieve the purpose of safe recovery of coal resources such as "three-down" coal pressing.

与现有技术相比,本实用新型具有的优点和积极效果是:Compared with the existing technology, the advantages and positive effects of this utility model are:

本实用新型主要特征表现在三个方面:一是注浆层位顶部设置复合幕顶,形成隔离保护帷幕;二是注浆为多层位;三是对多离层层位注浆段岩层提前预注水泥浆,形成与邻近采空区的隔离帷幕,确保工作面开采覆岩离层的精准注浆。The main features of this utility model are shown in three aspects: first, a composite curtain top is set on the top of the grouting layer to form an isolation and protective curtain; second, the grouting is multi-layer; third, the rock layers in the grouting section of the multi-separation layer layer are advanced Cement slurry is pre-injected to form an isolation curtain from the adjacent goaf area to ensure precise grouting of the overlying rock separation layer in the mining face.

更为具体的,本实用新型具有如下优势:More specifically, this utility model has the following advantages:

(1)有效防止注浆期间冒浆、串浆事故发生。通过对基岩加固段发生变形破坏、裂隙发育的厚硬岩层注水泥浆,可以预先封堵岩层裂隙及加固弱面,在注浆层位顶部形成多层隔离保护帷幕,防止注浆期间浆液沿岩层裂隙或弱面流动,造成地面冒浆或钻孔间串浆事故发生。另外,还可以对封堵不良地质钻孔、未调查封堵水井等进行提前注浆加固、封堵,防止冒浆事故。(1) Effectively prevent grouting and grouting accidents during grouting. By injecting cement slurry into thick and hard rock layers where the bedrock reinforcement section has deformed, damaged, and developed cracks, the cracks in the rock formation can be blocked in advance and the weak surfaces can be reinforced. A multi-layer isolation and protection curtain can be formed on the top of the grouting layer to prevent the slurry from flowing along the rock layer during grouting. Flow in cracks or weak surfaces may cause slurry on the ground or slurry accidents between boreholes. In addition, grouting reinforcement and sealing can be carried out in advance to prevent slurry accidents such as plugging poor geological boreholes and uninvestigated plugged water wells.

(2)覆岩离层注浆效率高。通过将单层位注浆变为多层位注浆,可以在一定时间段内捕获多个离层进行多层位注浆,更好的把握注浆时机,避免单层位注浆时离层快速向上发育后浆液注不进去的现象,且对地质及地层条件适应性强,覆岩离层注浆效率高。(2) The grouting efficiency of the overlying rock separation layer is high. By changing single-layer grouting into multi-layer grouting, multiple detachment layers can be captured within a certain period of time for multi-layer grouting, and the timing of grouting can be better grasped to avoid layer detachment during single-layer grouting. The grout cannot be injected after rapid upward development, and it has strong adaptability to geological and stratigraphic conditions, and the overlying rock separation layer grouting efficiency is high.

(3)实现工作面开采离层的精准注浆。通过对多离层层位注浆段岩层注水泥浆,预先封堵岩层裂隙及加固弱面,形成隔离帷幕,隔离邻近工作面开采形成的岩层裂隙通道,防止注浆期间浆液外流,实现本工作面开采覆岩离层的精准注浆,提高注浆减沉效果(3) Achieve precise grouting of the mining separation layer in the working face. By injecting grout into the rock strata in the grouting section of the multi-separation layer layer, the rock strata fissures are blocked in advance and the weak surfaces are strengthened to form an isolation curtain, which isolates the rock stratum fissure channels formed by mining in the adjacent working face and prevents the outflow of slurry during grouting. This working face is realized Precise grouting of mining overlying rock separation layer to improve grouting subsidence reduction effect

附图说明Description of the drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description These are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.

图1为实用新型的覆岩离层多层位复合幕顶的结构示意图;Figure 1 is a schematic structural diagram of a utility model multi-layer composite curtain roof with overlying rock separation layer;

图2为本实用新型的注浆管的分段结构示意图;Figure 2 is a schematic diagram of the segmented structure of the grouting pipe of the present invention;

图3为本实用新型在实际操作中的结构示意图;Figure 3 is a schematic structural diagram of the utility model in actual operation;

图4为本实用新型在实际操作中地表测站监测到的下沉情况示意图。Figure 4 is a schematic diagram of the subsidence detected by the surface measuring station during actual operation of the utility model.

实施方式Implementation

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

图1为本实用新型的提高覆岩离层注浆效果的采动覆岩复合帷幕的结构图,如图1所示,在工作面开采后,1为采空区,采空区1上方岩层根据岩层柱状及多离层注浆层位确定为多离层层位注浆段4、基岩加固段7,将基岩加固段7上方的土壤层确定为松散层段9。Figure 1 is a structural diagram of the utility model's mining overburden composite curtain that improves the overburden separation layer grouting effect. As shown in Figure 1, after the working face is mined, 1 is the goaf area, and the rock layer above the goaf area 1 According to the columnar shape of the rock layer and the multi-separated layer grouting layer, it is determined as the multi-separated layer grouting section 4 and the bedrock reinforcement section 7. The soil layer above the bedrock reinforcement section 7 is determined as the loose layer section 9.

在工作面煤层开采前,多离层层位注浆段4、基岩加固段7都由多层的厚硬岩层5组成,多层的厚硬岩层5之间会产生裂隙或地质构造弱面,没有离层;但在工作面煤层开采后,工作面形成采空区1,则靠近采空区1的多层厚硬岩层会形成离层,则多层的厚硬岩层5根据有离层或没离层分为离层层位注浆段4、基岩加固段7,其中形成有离层的岩层段称之为多离层层位注浆段4,没有形成离层的岩层段称之为基岩加固段7。Before coal seam mining in the working face, the multi-separation layer grouting section 4 and the bedrock reinforcement section 7 are composed of multiple layers of thick hard rock layers 5, and cracks or weak geological structures will occur between the multiple layers of thick hard rock layers 5. , there is no separation layer; but after the coal seam mining at the working face, the working face forms a goaf 1, then the multi-layer thick hard rock layer close to the goaf 1 will form a separation layer, then the multi-layer thick hard rock layer 5 will form a separation layer according to the existence of a separation layer The or non-separated layer is divided into a separation layer grouting section 4 and a bedrock reinforcement section 7. The rock layer section with a separation layer is called a multi-separation layer grouting section 4, and the rock layer section without a separation layer is called a multi-separation layer grouting section 4. This is bedrock reinforcement section 7.

多离层层位注浆段4、基岩加固段7的分界线为是最高处的离层3,最高离层3下方为多离层层位注浆段4(包括最高处的离层3),位于采空区1的上方,由破坏或存在裂隙的多层厚硬岩层5组成,最高离层3上方的多层厚硬岩层5组成基岩加固段7,基岩加固段7上方的土壤层确定为松散层段9。The dividing line between the multi-separation layer grouting section 4 and the bedrock reinforcement section 7 is the highest separation layer 3, and below the highest separation layer 3 is the multi-separation layer grouting section 4 (including the highest separation layer 3 ), located above the goaf 1, consists of multiple thick hard rock layers 5 that are damaged or have cracks. The multiple thick hard rock layers 5 above the highest separation layer 3 form the bedrock reinforcement section 7, and the bedrock reinforcement section 7 above The soil layer is identified as loose layer 9.

在工作面煤层开采之前,多离层层位注浆段4、基岩加固段7两段处的多层厚硬岩层5存在有裂隙或地质构造弱面,首先注入水泥浆形成多层的帷幕层,以加固裂隙或地质构造弱面;在工作面煤层开采后,竖直方向上,靠近采空区的多层厚硬岩层5之间产生离层3,所述离层3的空间内注入粉煤灰浆液形成粉煤灰浆体充填层以限制离层3向上传递;多离层层位注浆段4的水泥浆凝固形成的帷幕层是隔离帷幕2,防止离层空间内注入的粉煤灰浆液流向相邻工作面采空区;基岩加固段注入的水泥浆凝固形成的帷幕层是保护帷幕6,防止粉煤灰浆液从地面冒出。当然这些水泥浆和粉煤灰浆都是由注浆孔8向下注入完成的。在注入过程中,现有的水井11需要封堵。Before coal seam mining at the working face, there are cracks or weak geological structures in the multi-layer thick hard rock layer 5 at the multi-separation layer grouting section 4 and the bedrock reinforcement section 7. First, cement slurry is injected to form a multi-layer curtain. layer to reinforce fissures or weak surfaces of geological structures; after mining of coal seams at the working face, separation layers 3 are generated between multiple thick hard rock layers 5 close to the goaf area in the vertical direction, and injection into the space of the separation layer 3 The fly ash slurry forms a filling layer of fly ash slurry to limit the upward transmission of the separation layer 3; the curtain layer formed by the solidification of the cement slurry in the multi-separation layer layer grouting section 4 is the isolation curtain 2 to prevent the pulverized coal injected in the separation layer space. The ash slurry flows to the goaf area of the adjacent working face; the curtain layer formed by the solidification of the cement slurry injected in the bedrock reinforcement section is the protective curtain 6 to prevent the fly ash slurry from emerging from the ground. Of course, these cement slurries and fly ash slurries are all injected downwardly through the grouting holes 8. During the injection process, the existing well 11 needs to be plugged.

结合图1来看,本发明的提高覆岩离层注浆效果的采动覆岩复合帷幕,包括用以加固裂隙或地质构造弱面的多层帷幕层,所述帷幕层由存在裂隙或地质构造弱面的多层厚硬岩层注入水泥浆后形成,所述裂隙或地质构造弱面在工作面煤层开采之前形成;Seen in conjunction with Figure 1, the mining overburden composite curtain of the present invention for improving the overburden separation layer grouting effect includes a multi-layer curtain layer used to reinforce cracks or weak surfaces of geological structures. The curtain layer is caused by the existence of cracks or geological structures. The structural weak surface is formed by injecting cement slurry into multiple thick hard rock layers. The fissures or geological structural weak surface are formed before coal seam mining in the working face;

在工作面煤层开采后,竖直方向上,靠近采空区的多层厚硬岩层间产生离层,所述离层的空间内注入粉煤灰浆液形成粉煤灰浆体充填层以限制离层向上传递;After the coal seam is mined at the working face, in the vertical direction, separation layers occur between multiple thick hard rock layers close to the goaf. Fly ash slurry is injected into the space of the separation layer to form a fly ash slurry filling layer to limit the separation layer. pass upward;

形成有离层的岩层段称之为多离层层位注浆段,该多离层层位注浆段的帷幕层形成隔离帷幕以防止离层空间内注入的粉煤灰浆液流向相邻工作面采空区;没有形成离层的岩层段称之为基岩加固段,该基岩加固段的帷幕层形成保护帷幕以防止离层空间内注入的粉煤灰浆液沿裂隙或弱面导通地面。The rock formation section with the separation layer is called the multi-separation layer grouting section. The curtain layer of the multi-separation layer grouting section forms an isolation curtain to prevent the fly ash slurry injected in the separation layer space from flowing to adjacent work. Surface goaf area; the rock section without formation of separation layer is called bedrock reinforcement section. The curtain layer of this bedrock reinforcement section forms a protective curtain to prevent the fly ash slurry injected in the separation layer space from conducting along the cracks or weak surfaces. ground.

所述保护帷幕设置于基岩加固段,所述基岩加固段位于多离层层位注浆段上方,由受当前工作面煤层开采影响产生弯曲变形的若干岩层组成,所述保护帷幕由存在裂隙或地质构造弱面的多层厚硬岩层内注入水泥浆加固裂隙或弱面后形成,以防止采动覆岩离层空间内注入的粉煤灰浆液沿裂隙或弱面导通地面。The protective curtain is arranged in the bedrock reinforcement section. The bedrock reinforcement section is located above the grouting section of the multi-separation layer layer. It is composed of several rock layers that are bent and deformed due to the influence of coal seam mining on the current working face. The protective curtain is composed of existing Cement slurry is injected into multi-layered thick hard rock layers in fissures or weak planes of geological structures to strengthen the fissures or weak planes to prevent the fly ash slurry injected in the separation space of the overlying rock from being mined from leading to the ground along the fissures or weak planes.

所述隔离帷幕设置于多离层层位注浆段,由存在裂隙或地质构造弱面的多层岩层内注入水泥浆加固裂隙或弱面后形成,隔离邻近工作面开采形成采空区,防止注浆期间浆液外流、串浆事故发生。The isolation curtain is set in the grouting section of the multi-separation layer. It is formed by injecting cement slurry into the multi-layer rock strata with cracks or weak surfaces in the geological structure to strengthen the cracks or weak surfaces. It isolates the goaf area formed by mining on the adjacent working face and prevents During grouting, grout outflow and grout accidents occurred.

所述隔离帷幕、保护帷幕由多层帷幕层组成。所述多离层层位注浆段的离层处注入粉煤灰浆形成粉煤灰浆体充填层以限制采动岩层间离层空间向上传递。基岩加固段上还有松散层段,所述松散层段为位于基岩加固段上的土壤层。The isolation curtain and protective curtain are composed of multiple curtain layers. Fly ash slurry is injected into the separation layer of the multi-separation layer grouting section to form a fly ash slurry filling layer to limit the upward transmission of the separation layer space between the mined rock layers. There is also a loose layer section on the bedrock reinforcement section, and the loose layer section is the soil layer located on the bedrock reinforcement section.

所述注浆管为三段套管结构,包括伸入到多离层层位注浆段的花管作为多离层层位注浆段护壁管,套设在多离层层位注浆段护壁管外周只伸入到基岩加固段的基岩加固段护壁管和套设在基岩加固段护壁管外周只伸入到松散层段的松散层段护壁管;所述花管在高度方向均匀设置多个出浆口。The grouting pipe is a three-section casing structure, including a flower tube extending into the grouting section of the multi-abstraction layer layer as a wall protection pipe for the grouting section of the multi-abstraction layer layer, and is sleeved in the grouting section of the multi-abstraction layer layer. The outer periphery of the protective wall pipe only extends into the bedrock reinforced section protective pipe of the bedrock reinforced section and the outer circumference of the protective wall pipe set in the bedrock reinforced section only extends into the loose layer section; the flower tube is in the height direction Arrange multiple pulp outlets evenly.

本实用新型的覆岩离层多层位复合幕顶的精准注浆减沉方法,包括如下步骤:The utility model's precise grouting and subsidence reduction method for the multi-level composite curtain roof of the overlying rock separation layer includes the following steps:

S1、将采空区上方的覆岩层根据地质构造的情况从下到上确定为多离层层位注浆段、基岩加固段;S1. Determine the overlying rock layer above the goaf from bottom to top into a multi-separation layer grouting section and a bedrock reinforcement section based on the geological structure;

S2、在采空区上方钻注浆孔,钻孔首先钻进松散层段,钻进结束并设置套管;然后钻进基岩加固段,钻进过程中,对存在地质构造弱面的多层厚硬岩层注入水泥浆,形成保护帷幕,钻进结束后设置套管;最后钻进多离层层位注浆段,钻进过程中,对已破坏或存在裂隙的多层厚硬岩层内注入水泥浆填充裂隙,形成隔离帷幕,钻进结束后设置套管,此段内套管为花管;S2. Drill a grouting hole above the goaf. The hole first drills into the loose layer. After the drilling is completed, the casing is installed. Then the bedrock reinforcement section is drilled. During the drilling process, many weak surfaces in the geological structure are drilled. Cement slurry is injected into the thick hard rock layers to form a protective curtain, and casing is installed after drilling. Finally, the grouting section with multiple separation layers is drilled. During the drilling process, the multi-layered thick hard rock layers that have been damaged or have cracks are drilled. Inject cement slurry to fill the cracks to form an isolation curtain. After drilling, set up casing. The casing in this section is a flower tube;

S3、在多离层层位注浆段,向受采动影响岩层间离层空间内注入粉煤灰浆形成粉煤灰浆体充填层,限制采动岩层间离层空间向上传递,进而达到减小地面沉降的目的。S3. In the grouting section of the multi-separation layer, inject fly ash slurry into the space between the rock strata affected by mining to form a filling layer of fly ash slurry, which limits the upward transmission of the space between the mining rock strata, thereby minimizing the purpose of land subsidence.

所述注浆管为三段套管结构,包括伸入到多离层层位注浆段的花管作为多离层层位注浆段护壁管12,套设在多离层层位注浆段护壁管12外周只伸入到基岩加固段的基岩加固段护壁管13和套设在基岩加固段护壁管13外周只伸入到松散层段的松散层段护壁管14;所述花管在高度方向均匀设置多个出浆口15。The grouting pipe is a three-section casing structure, including a flower tube extending into the grouting section of the multi-separation layer layer as the wall-protecting pipe 12 of the grouting section of the multi-separation layer layer, which is sleeved on the grouting section of the multi-separation layer layer. The outer circumference of the section protection pipe 12 only extends into the bedrock reinforcement section, the bedrock reinforcement section protection pipe 13 and the outer circumference of the bedrock reinforcement section protection pipe 13 only extends into the loose section protection pipe 14; The flower tube is evenly provided with a plurality of pulp outlets 15 in the height direction.

本实用新型的技术方案曾经在杨河煤业公司裴沟矿试用,下面就杨河煤业公司裴沟矿的度用情况介绍如下:The technical solution of this utility model has been tried in the Peigou Mine of Yanghe Coal Company. The application situation of the Peigou Mine of Yanghe Coal Company is introduced below:

杨河煤业公司裴沟矿位于河南省新密市东南部,行政隶属新密市来集镇、刘寨镇、大隗镇管辖。矿井主要开采煤层为二叠系山西组二1煤,当前矿井进入后期开采,主要回收开采地质条件复杂和遗留煤柱资源。矿井22151工作面为试验应用工作面,位于裴沟井田22采区东南部。工作面走向长约280m,倾向长约106m。工作面地表标高+220.1~+226.4m,工作面标高-60.5~-97m,工作面平均埋深302m;煤层平均厚度约7.1m,煤层平均倾角约12°。Peigou Mine of Yanghe Coal Mining Company is located in the southeast of Xinmi City, Henan Province. It is administratively under the jurisdiction of Laiji Town, Liuzhai Town and Dakai Town of Xinmi City. The main coal seam mined in the mine is Permian Shanxi Formation 21 coal. The mine is currently in the later stage of mining and mainly recovers the mining geological conditions and the remaining coal pillar resources. Mine 22151 working face is a test application working face, located in the southeast of Peigou mine field 22 mining area. The working face is about 280m long in direction and 106m long in tendency. The surface elevation of the working face is +220.1~+226.4m, the working face elevation is -60.5~-97m, the average burial depth of the working face is 302m; the average thickness of the coal seam is about 7.1m, and the average inclination angle of the coal seam is about 12°.

工作面南部隔油坊沟断层与32采区相邻,北部紧邻22111工作面采空区,东部为中央四条下山巷道,西部为220021工作面采空区;工作面下部有-110水平大巷、32采区永久避难硐室及-110水仓等岩巷,上部地表为省道王观路,道路两侧分布有大量民房建筑物,其中重点保护建筑物有加油站、医院、税务所等;工作面内存在220031、220041、220051条带采空区及22111工作面部分采空区。工作面地质采矿条件十分复杂,属于典型的遗留难采煤柱资源开采,不具备采用常规开采方法的条件。且由于工作面外围及内部采空范围大,区域上覆岩层破坏严重,且地表建筑物保护等级要求高等特点,采用常规覆岩离层注浆技术难以实现地面减沉要求。因此,在工作面开采期间特采取复合幕顶下覆岩离层多层位精准注浆减沉技术。The Gyoufanggou fault in the south of the working face is adjacent to the 32 mining area, the north is adjacent to the goaf of the 22111 working face, the east is the central four downhill roadways, and the west is the goaf of the 220021 working face; the lower part of the working face is -110 horizontal road, 32 There are permanent refuge chambers and rock tunnels such as -110 water warehouse in the mining area. The upper surface is the provincial road Wangguan Road. There are a large number of residential buildings on both sides of the road. Among them, the key protected buildings include gas stations, hospitals, tax offices, etc.; the working surface is within In the 220031, 220041, 220051 strip goaf areas and part of the 22111 working face goaf area. The geological mining conditions of the working face are very complex, which is a typical mining of legacy difficult-to-mine coal pillar resources and does not meet the conditions for using conventional mining methods. Moreover, due to the large goaf range outside and inside the working face, the severe damage to the overlying rock strata in the area, and the high level of protection required for surface buildings, it is difficult to achieve the ground subsidence reduction requirements using conventional overlying rock separation layer grouting technology. Therefore, during the mining of the working face, the multi-layer precision grouting and subsidence reduction technology of the overlying rock separation layer under the composite curtain roof was adopted.

应用情况:Application:

22151工作面采用复合幕顶下覆岩离层多层位精准注浆减沉技术开采,按照技术要求和步骤对注浆过程及各参数进行了分析确定,如图3所示(其中,注浆分析以1#注浆孔为例)。The 22151 working face is mined using the multi-layer precision grouting and subsidence reduction technology of the overlying rock separation layer under the composite curtain roof. The grouting process and various parameters were analyzed and determined in accordance with the technical requirements and steps, as shown in Figure 3 (where grouting The analysis takes the 1# grouting hole as an example).

(1)资料及调查分析(1) Data and survey analysis

通过资料分析,掌握了工作面及四邻开采、覆岩岩性及柱状分布、井上地表建(构)筑物分布及保护要求等情况。地表调查寻找地质钻孔6个,水井15个,并对封堵不良钻孔和水井采用混凝土重新进行封堵加固,Through data analysis, we learned about the working face and adjacent mining, overlying rock lithology and columnar distribution, and the distribution and protection requirements of surface buildings (structures) above the well. The surface survey found 6 geological boreholes and 15 water wells, and the poorly plugged boreholes and water wells were resealed and reinforced with concrete.

(2)钻孔注浆量确定(2) Determine the amount of grouting for drilling holes

根据地面建(构)筑物保护要求,按照注采比48%~60%计算,钻孔日注浆量1200t~1500t,日出煤量2500t。According to the protection requirements of ground buildings (structures) and calculated based on the injection-to-production ratio of 48% to 60%, the daily grouting volume of drilling is 1,200t to 1,500t, and the daily coal output is 2,500t.

(3)钻孔布置数量确定(3) Determine the number of drilling layouts

工作面走向推进长度约280m,倾向长约106m,根据覆岩离层钻孔注浆扩散半径及地面建筑物分布与保护要求,确定钻孔间距65m,共布置4个注浆孔。The advancing length of the working face is about 280m, and the inclination length is about 106m. According to the grouting diffusion radius of the overlying rock separation layer drilling holes and the distribution and protection requirements of the ground buildings, the drilling spacing is determined to be 65m, and a total of 4 grouting holes are arranged.

(4)钻孔注浆各层位和钻孔注浆压力确定(4) Determination of each layer of borehole grouting and borehole grouting pressure

①导水裂隙带发育高度①Development height of water-conducting fissure zone

根据岩层柱状及岩性、工作面开采方式及开采厚度情况,采用《建筑物、水体、铁路及主要井巷煤柱留设与压煤开采指南》中的计算公式,得出工作面开采导水裂隙带的发育高度为81.4~152m;根据矿井实测裂采比14.5计算,导水裂隙带的发育高度为103m;综合确定工作面平均开采厚度7.1m,导水裂隙带的发育高度为103m。According to the columnar shape and lithology of the rock formation, the mining method and mining thickness of the working face, the calculation formula in the "Guidelines for Coal Pillar Retention and Coal Pressure Mining in Buildings, Water Bodies, Railways and Main Tunnels" is used to obtain the water diversion for working face mining. The development height of the fissure zone is 81.4~152m; based on calculations based on the actual measured cracking ratio of 14.5 in the mine, the development height of the water-conducting fissure zone is 103m. It is comprehensively determined that the average mining thickness of the working face is 7.1m, and the development height of the water-conducting fissure zone is 103m.

②钻孔注浆层位确定② Determination of drilling grouting layers

22151工作面煤层上覆岩层共有14层厚硬岩层,其中有3层厚硬岩层为厚硬控制层。第一层厚硬控制层为细粒砂岩,距煤层顶板4.46m。第二层厚硬控制层为细粒砂岩,距煤层顶板69.42m。第三层厚硬控制层为细粒砂岩,距煤层顶板170.05m(埋深126.51m)。根据导水裂隙带发育高度计算结果,覆岩第一、二层厚硬控制层位于导水裂隙带之内,在其下方不会形成离层。第三层厚硬控制层位置高于导水裂隙带发育高度,距离导水裂隙带顶部66.88m,该距离远大于覆岩离层注浆保护隔离岩柱厚度(5M,M为开采厚度)。并且在第三层厚硬控制层上方依然存在2层厚硬岩层,埋深分别为95.57m和106.13m,在第三层厚硬控制层及其上部厚硬岩层的下方均具备离层形成条件。因此,注浆层位选为第三层厚硬控制层及其上覆硬岩层的下方离层,实现三层位注浆,注浆段长度30.9m,最底层厚硬控制层注浆层位深度为126.5m。There are 14 thick hard rock layers in the overlying rock layer of the coal seam in the 22151 working face, of which 3 thick hard rock layers are thick and hard control layers. The first thick hard control layer is fine-grained sandstone, 4.46m away from the coal seam roof. The second thick hard control layer is fine-grained sandstone, 69.42m away from the coal seam roof. The third thick hard control layer is fine-grained sandstone, 170.05m away from the coal seam roof (burial depth 126.51m). According to the calculation results of the development height of the water-conducting fracture zone, the first and second thick hard control layers of the overlying rock are located within the water-conducting fracture zone, and no separation layer will be formed below it. The position of the third thick hard control layer is higher than the development height of the water-conducting fracture zone, and is 66.88m away from the top of the water-conducting fracture zone. This distance is much greater than the thickness of the overlying rock separation layer grouting protection isolation rock column (5M, M is the mining thickness). And there are still two thick hard rock layers above the third thick hard control layer, with burial depths of 95.57m and 106.13m respectively. There are conditions for the formation of separation layers below the third thick hard control layer and its upper thick hard rock layer. . Therefore, the grouting layer is selected as the third thick and hard control layer and the lower separation layer of the overlying hard rock layer to achieve three-layer grouting. The length of the grouting section is 30.9m, and the bottom thick and hard control layer is the grouting layer. Depth is 126.5m.

③钻孔注浆压力确定③ Determination of drilling grouting pressure

根据钻孔注浆最底层注浆层位深度(126.5m),注浆前期压力:前期注浆压力不低于注浆层位地层自然压力,即不小于1.4Mpa;随后在离层持续时间内连续注浆。注浆中期:压力降低以后保持有压力注浆即孔口压力P>0。注浆后期压力:注浆终压等于注浆层位地层自然压力的1.2~1.5倍,注浆压力区间为1.7~2.1MPa。According to the depth of the bottom grouting layer of borehole grouting (126.5m), the early grouting pressure: the early grouting pressure is not lower than the natural pressure of the grouting layer, that is, not less than 1.4Mpa; subsequently, within the duration of the separation layer Continuous grouting. Mid-stage grouting: After the pressure is reduced, pressure grouting is maintained, that is, the orifice pressure P>0. Post-grouting pressure: The final grouting pressure is equal to 1.2 to 1.5 times the natural pressure of the formation at the grouting layer, and the grouting pressure range is 1.7 to 2.1MPa.

(5)钻孔布置位置确定(5) Determine the drilling layout location

根据工作面开采方式、煤层倾角及钻孔注浆层位(最底部),计算得到沿工作面走向钻孔注浆层位处最大下沉主断面位置距离工作面上风巷75.7m,结合钻孔布置间距、数量和地面建(构)筑物保护要求,进而确定了地表钻孔位置如图3所示。其中1#和2#注浆孔位于道路两侧,重点保护道路两侧建(构)筑物,如图3所示。According to the mining method of the working face, the inclination angle of the coal seam and the drilling and grouting layer (the bottom), it is calculated that the maximum sinking main section position along the direction of the working face at the drilling and grouting layer is 75.7m away from the wind tunnel on the working surface. Combined with the drilling The layout spacing, quantity and protection requirements for ground buildings (structures) are then determined, as shown in Figure 3. The 1# and 2# grouting holes are located on both sides of the road, focusing on protecting the buildings (structures) on both sides of the road, as shown in Figure 3.

(6)钻孔结构确定(6) Determination of drilling structure

根据工作面内A10/CK9钻孔柱状资料,结合钻孔注浆层位及深度,确定钻孔松散层段深度为0~16m,基岩加固段深度为16~95m,多离层层位注浆段深度为30m,施工钻孔总深度为125m。钻孔上至下设置三段结构,即一开Φ311mm钻进设置Φ244.5×8.94mm套管作为松散层段护壁管;二开Φ216mm钻进设置Φ177.8×8.05mm套管作为基岩加固段护壁管;三开Φ152mm钻进下入Φ139.7×9.17mm花管作为多离层层位注浆段护壁管,如图2所示。According to the columnar data of the A10/CK9 borehole in the working face, combined with the borehole grouting layer and depth, it is determined that the depth of the loose section of the borehole is 0~16m, the depth of the bedrock reinforced section is 16~95m, and the depth of the multi-separation layer layer is determined to be 0~16m. The depth of the slurry section is 30m, and the total depth of the construction drilling is 125m. A three-section structure is set up from top to bottom of the borehole, that is, a Φ244.5×8.94mm casing is installed as a loose section wall protection pipe for the first opening of Φ311mm drilling; a Φ177.8×8.05mm casing is installed for bedrock reinforcement during the second opening of Φ216mm drilling. Segment retaining pipe; three-opening Φ152mm drilling and lowering Φ139.7×9.17mm floral tube as a segmented retaining pipe for grouting in multiple detachment layers, as shown in Figure 2.

(7)复合幕顶设置(7) Composite screen top setting

在钻孔基岩加固段钻进期间,通过分析工作面四邻采空情况、覆岩破坏及断层分布情况,结合钻孔钻进过程中的实际岩层情况,分别对埋深33.4m的砂质泥岩层(厚度8.3m)、埋深43.4m的泥岩层(厚度10.0m)、埋深68.1m的中粒砂岩层(厚度11.6m)和埋深81.9m的泥岩层(厚度13.8m)四层厚硬岩层进行注水泥浆,封堵岩层破坏裂隙及弱面,形成隔离保护帷幕,防止注浆期间冒浆、串浆事故发生,提高注浆效果。通过对注浆层位顶部厚硬岩层预注水泥浆,对岩层裂隙及弱面进行了加固,并对填埋不良水井重新进行了封堵,对岩层预注水泥浆时,受多次采动影响地层活化弱面被封堵,地表出现了一条线状溢浆点。受多次采动影响,之前已填埋水井井壁与地层之间裂隙被封堵,水泥浆液从井壁四周溢出。During the drilling of the bedrock reinforcement section of the borehole, by analyzing the goaf conditions around the working face, overlying rock damage and fault distribution, combined with the actual rock formation conditions during the drilling process, the sandy mudstone with a burial depth of 33.4m was analyzed. layer (thickness 8.3m), a mudstone layer (thickness 10.0m) with a burial depth of 43.4m, a medium-grained sandstone layer (thickness 11.6m) with a burial depth of 68.1m, and a mudstone layer (thickness 13.8m) with a burial depth of 81.9m, four layers thick The hard rock layer is injected with grout to seal the damage cracks and weak surfaces of the rock layer, forming an isolation and protection curtain to prevent grouting and grouting accidents during grouting, and improve the grouting effect. By pre-injecting cement slurry into the thick hard rock layer at the top of the grouting layer, the cracks and weak surfaces of the rock layer were reinforced, and the poorly filled water wells were re-blocked. When pre-injecting cement slurry into the rock layer, the formation was affected by multiple mining operations. The activation weak surface was blocked, and a linear slurry overflow point appeared on the surface. Affected by repeated mining, the cracks between the well wall and the stratum of the previously filled water well were blocked, and cement slurry overflowed from around the well wall.

(8)注浆层位预注浆(8) Pre-grouting of grouting layers

在钻孔多离层层位注浆段钻进期间,对该段30.9m范围内的泥岩、细粒砂岩和砂质泥岩注水泥浆,预先封堵岩层裂隙及加固弱面,隔离邻近工作面开采形成的岩层裂隙通道,防止串浆事故发生,实现本工作面开采覆岩离层的多层位精准注浆,提高注浆减沉效果,如图3所示。During the drilling of the multi-separation layer grouting section of the borehole, grout was injected into the mudstone, fine-grained sandstone and sandy mudstone within 30.9m of the section to pre-block rock formation fissures and strengthen weak surfaces to isolate adjacent working faces for mining. The formation of rock fissure channels prevents grouting accidents, enables precise grouting at multiple layers of the overlying rock separation layer in the working face, and improves the grouting subsidence effect, as shown in Figure 3.

(9)钻孔压水监测(9) Borehole pressure water monitoring

钻孔钻进、预注水泥浆及套管设置完成后,安装注浆孔口装置以及管路系统,并对钻孔进行压水监测,把握注浆时机,After the drilling of the borehole, pre-injection of cement slurry and casing setting are completed, the grouting orifice device and pipeline system are installed, and the pressure water of the borehole is monitored to grasp the timing of grouting.

(10)钻孔注浆作业(10) Drilling and grouting operations

严格按照“以注定采、主采匹配”的原则开展注浆和煤炭开采作业,工作面日进尺2m左右,出煤量2500t/d左右,注浆量1300t/d左右。Grouting and coal mining operations are carried out strictly in accordance with the principle of "matching predetermined mining and main mining". The daily footage of the working face is about 2m, the coal output is about 2500t/d, and the grouting volume is about 1300t/d.

工作面开采期间,通过对地表观测线和重要建筑物观测点定期观测,结果表明:地表最大下沉值为374.1mm,下沉系数为0.053,如图4所示;加油站测站测点最大下沉值为368.9mm,加油站保护完好,办公房屋墙体仅出现1-2mm裂缝,地表裂缝为2mm左右;医院测点最大下沉值为95.3mm,无明显变形破坏。在复合幕顶保护下实现了对22151工作面开采离层的多层位、精准注浆,遗留煤柱资源也实现了安全、高效回收,经济及社会效益显著。During the mining period of the working face, through regular observations of the surface observation lines and important building observation points, the results show that the maximum subsidence value of the ground surface is 374.1mm, and the subsidence coefficient is 0.053, as shown in Figure 4; the gas station measurement point has the largest The subsidence value is 368.9mm. The gas station is well protected. There are only 1-2mm cracks in the office building walls and about 2mm cracks on the ground surface. The maximum subsidence value at the hospital measuring point is 95.3mm, with no obvious deformation or damage. Under the protection of the composite curtain roof, multi-layer and precise grouting of the mining separation layer of the 22151 working face was realized, and the remaining coal pillar resources were also safely and efficiently recovered, with significant economic and social benefits.

本次试验,使用覆岩离层注浆开采技术,其较之条带开采解决了开采效率低、煤炭资源浪费严重的问题,较之充填开采解决了开采工艺复杂、成本高、效率低的问题,是对矿井遗留煤柱进行回收的有效途径。该技术成的功实施,其关键在于准确把握和控制离层注浆的各项参数,包括注浆孔位置及间距、注浆层位、注浆压力、注浆量及注浆时机等。In this test, the overlying rock separation layer grouting mining technology was used. Compared with strip mining, it solved the problems of low mining efficiency and serious waste of coal resources. Compared with fill mining, it solved the problems of complex mining technology, high cost and low efficiency. , is an effective way to recycle coal pillars left in mines. The key to the successful implementation of this technology is to accurately grasp and control various parameters of separation layer grouting, including the location and spacing of grouting holes, grouting layer, grouting pressure, grouting amount and grouting timing.

基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts, and any modifications, equivalent substitutions, improvements, etc. shall be included in the protection of the present utility model. within the range.

Claims (3)

1. A mining overburden composite curtain for improving overburden separation grouting effect comprises a plurality of layers of thick hard rock layers positioned on a working face coal layer, wherein the thick hard rock layers are provided with cracks or geological structure weaknesses before the working face coal layer is mined, and separation layers are formed after the working face coal layer is mined; the rock layer section with the separation layers is called a multi-separation layer grouting section, and the rock layer section without the separation layers is called a bedrock reinforcement section; before mining a working face coal bed, injecting cement slurry into the fracture or the weak face of the geological structure to solidify and form a curtain layer; after mining the working face coal seam, injecting pulverized fuel ash slurry into the space of the separation layer; the curtain layers of the multi-separation-layer grouting section form isolation curtains to prevent the fly ash slurry injected in the separation layer space from flowing to the goaf of the adjacent working face; the curtain layer of the bedrock reinforcement section forms a protective curtain to prevent the pulverized fuel ash slurry injected into the separation layer space from being conducted to the ground along cracks or weak surfaces.
2. The mining-induced overburden composite curtain for improving overburden separation grouting effect according to claim 1, wherein the isolation curtain or the protection curtain is composed of a plurality of curtain layers.
3. The mining-induced overburden composite curtain for improving overburden separation grouting effect according to claim 1 or 2, wherein fly ash slurry injected in separation space of multi-separation-layer grouting section is solidified to form fly ash layer.
CN202322401338.5U 2023-09-05 2023-09-05 Mined overburden composite curtain to improve overburden separation layer grouting effect Active CN220621952U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322401338.5U CN220621952U (en) 2023-09-05 2023-09-05 Mined overburden composite curtain to improve overburden separation layer grouting effect

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322401338.5U CN220621952U (en) 2023-09-05 2023-09-05 Mined overburden composite curtain to improve overburden separation layer grouting effect

Publications (1)

Publication Number Publication Date
CN220621952U true CN220621952U (en) 2024-03-19

Family

ID=90227517

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322401338.5U Active CN220621952U (en) 2023-09-05 2023-09-05 Mined overburden composite curtain to improve overburden separation layer grouting effect

Country Status (1)

Country Link
CN (1) CN220621952U (en)

Similar Documents

Publication Publication Date Title
CN108999634B (en) One-hole multi-purpose method for water hazard prevention and surface subsidence control by ground drilling
CN113175325B (en) Coal and intergrown sandstone type uranium ore coordinated mining method based on key layer protection
CN103089275B (en) Control method of surrounding rocks in water-rich very-broken surrounding rock tunnel collapse sections
CN105422170B (en) Middle deep goaf grouting reinforcing and processing method under a kind of building foundation
CN103924945B (en) The high-pressure slip-casting technique of rich water weathering fissures rock stratum under the Moderate and Thick Unconsolidated Formation of colliery
CN111594258A (en) A technical method for rapid gas extraction in broken soft and low permeability outburst coal seams with holes instead of roadways
CN107288657A (en) The weak cementing rock mass seepage failure area slip casting integrated control method of top of underground
CN106979012B (en) Hidden conduit pipe Comprehensive Treatment method in shaft of vertical well freezing hole
WO2015158153A1 (en) Water conservation method used in coal mining process
CN110043312B (en) Control method for grouting filling ground surface settlement range
CN102797465A (en) Underground ultra-thin virtual protection layer hydraulic coal mining method
CN111075478A (en) Pre-grouting reinforcement process for ground construction of broken belt of excavation working face structure
CN107044280A (en) A kind of bored grouting detection method of mining overburden absciss layer distribution characteristics
CN117231293A (en) Mining overburden composite curtain and overburden multi-separation layer horizon accurate grouting and subsidence reducing method
CN111042831A (en) Grouting reinforcement transformation method for coal seam floor limestone confined aquifer
CN108915736A (en) The water damage control method of digging laneway under the strong weak cementing water-bearing layer of rich water
CN103867229A (en) Coal mine large-mining-depth and next-group coal exploitation water control comprehensive treatment method
CN111271064A (en) Excavation construction method for water-rich stratum tunnel stabilization tunnel face
CN111764863A (en) The method of plugging high-pressure borehole water gushing in the fractured zone of downhole
CN104153807B (en) A kind of placement method of thick seam slicing system Coal Face Passing Through lower leaf old working
CN115949451A (en) Multi-disaster collaborative management method in the triangle area of coal mining face based on directional drilling
CN115929390A (en) Coal mine mining space underground and upper three-dimensional full coverage construction filling mining method
CN104747231B (en) A kind of overlying strata isolation grouting filling layer position detection method
CN118029952B (en) Separation layer grouting graded plugging, monitoring and reinforcing integrated method under single-side open condition
CN220621952U (en) Mined overburden composite curtain to improve overburden separation layer grouting effect

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant