CN220612143U - Continuous winding equipment for multi-strand multi-layer spring guide wire - Google Patents
Continuous winding equipment for multi-strand multi-layer spring guide wire Download PDFInfo
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- CN220612143U CN220612143U CN202321826078.XU CN202321826078U CN220612143U CN 220612143 U CN220612143 U CN 220612143U CN 202321826078 U CN202321826078 U CN 202321826078U CN 220612143 U CN220612143 U CN 220612143U
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- winding
- coiling
- unwinding
- steel wire
- reference steel
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- 238000004804 winding Methods 0.000 title claims abstract description 164
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 50
- 239000010959 steel Substances 0.000 claims abstract description 50
- 239000002184 metal Substances 0.000 claims abstract description 26
- 230000002093 peripheral effect Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 20
- 239000006247 magnetic powder Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 4
- 238000010924 continuous production Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 229940127554 medical product Drugs 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Abstract
The utility model discloses continuous winding equipment for a multi-strand multi-layer spring guide wire, which comprises a machine table, a winding device and two winding and unwinding devices, wherein the winding device is arranged on the machine table and is positioned between the two winding and unwinding devices; a reference steel wire is arranged between the two coiling and uncoiling devices, one end of the reference steel wire is wound on the first coiling and uncoiling device and passes through the coiling device, the other end of the reference steel wire is wound on the second coiling and uncoiling device, and the reference steel wire is coiled or uncoiled through the coiling and uncoiling device; the winding device is provided with a plurality of strands of metal wires which are sequentially wound on the peripheral wall of the reference steel wire; the winding and unwinding device drives the reference steel wire to move so that the peripheral wall of the reference steel wire is completely wound with a plurality of strands of metal wires, and the metal wires which are mutually wound form a guide wire. The winding and unwinding functions of the two winding and unwinding devices can be mutually switched, so that continuous production can be realized, and multi-strand multi-layer winding can be realized.
Description
Technical Field
The utility model belongs to the technical field of spring production equipment, and particularly relates to continuous winding equipment for a multi-strand multi-layer spring guide wire.
Background
With the continuous perfection of medical systems, the demands of medical products are more and more extensive, especially the demands of special medical products are more and more extensive, and the pure imported forms of the medical products are gradually manufactured in China, so that the required equipment is more and more specific, the automation equipment is more and more important, and the national industrial development is promoted to be advanced to the industry. There is a need in the medical industry for a multi-strand wire wound product, but the efficiency of the manufacturing equipment of the product is currently low. Moreover, the current winding equipment can only realize unidirectional single-layer winding of the spring guide wire, and the application range is limited.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the multi-strand multi-layer spring guide wire continuous winding equipment, wherein the winding and paying-off functions of the two winding and paying-off devices can be mutually switched, so that the multi-strand multi-layer winding can be realized, the production cost is greatly reduced, the production efficiency is greatly improved, and the product competitiveness is improved.
In order to solve the technical problems, the utility model adopts a technical scheme that: the device comprises a machine table, a winding device arranged on the machine table and two winding and unwinding devices, wherein the winding device is arranged between the two winding and unwinding devices;
a reference steel wire is arranged between the two coiling and uncoiling devices, one end of the reference steel wire is wound on the first coiling and uncoiling device and passes through the coiling device, the other end of the reference steel wire is wound on the second coiling and uncoiling device, and the reference steel wire is coiled or uncoiled through the coiling and uncoiling device;
the winding device is provided with a plurality of strands of metal wires, and the plurality of strands of metal wires are sequentially wound on the peripheral wall of the reference steel wire;
the winding and unwinding device drives the reference steel wire to move, so that the peripheral wall of the reference steel wire is completely wound with a plurality of strands of metal wires, and the metal wires which are mutually wound form a guide wire.
Further, two coiling and uncoiling devices are defined as a first coiling and uncoiling device and a second coiling and uncoiling device respectively, wherein the first coiling and uncoiling device is positioned at the left end of the coiling device, and the second coiling and uncoiling device is positioned at the right end of the coiling device;
the reference steel wire moves from the first winding and unwinding device to the second winding and unwinding device; or the reference steel wire moves from the second winding and unwinding device to the first winding and unwinding device.
Further, each winding and unwinding device comprises a winding and unwinding motor, a winding and unwinding wheel and a transmission structure, and the power output end of the winding and unwinding motor drives the winding and unwinding wheel to rotate through the transmission structure.
Further, a guide structure for guiding the reference steel wire is arranged between the winding and unwinding device and the winding device, the guide structure comprises a guide table, a guide wheel and a guide seat, the guide table is fixed on the machine table, the guide wheel and the guide seat are installed on the guide table, the guide seat is located on the side close to the winding device, and the reference steel wire bypasses the guide wheel and penetrates through the guide seat.
Further, the winding device comprises a mounting seat, a winding turntable, a plurality of winding rollers and a winding driving mechanism capable of driving the winding turntable to rotate, wherein the mounting seat is fixedly arranged on a machine table, the winding turntable is mounted on the mounting seat and is rotationally connected with the mounting seat, the winding rollers are arranged on the winding turntable at intervals along the circumferential direction, and the metal wires are wound on the winding rollers.
Further, the rear end of each winding roller is connected with a tension adjusting component, and the tension of the corresponding metal wire is adjusted through the tension adjusting component.
Further, the tension adjusting component is a magnetic powder clutch.
Further, the winding driving mechanism comprises a winding motor, a transmission wheel and a transmission belt, wherein the transmission wheel is arranged at the power output end of the winding motor and the rotating shaft of the winding turntable, and the transmission belt is wound on the two transmission wheels simultaneously.
Further, the continuous winding equipment comprises a PLC control system, and the winding and unwinding device, the winding driving mechanism and the magnetic powder clutch are electrically connected.
The beneficial effects of the utility model are as follows:
according to the utility model, through adjusting the forward and reverse rotation of the winding and unwinding wheels of the two winding and unwinding devices, the mutual conversion of winding and unwinding functions can be realized, when a multi-layer spring guide wire needs to be wound, the wound guide wire is used as a first layer, the steering of the winding and unwinding wheels of the two winding and unwinding devices is adjusted, the wound guide wire moves reversely, a second layer of metal wire is wound, and the like, so that multi-layer continuous winding can be realized; the length of the spring guide wire continuously produced by the device can be very long, and after the production is finished, the spring guide wire can be intercepted according to the size of a product, so that the production material can be saved, and the production cost is greatly reduced;
the spring guide wire continuously wound in multiple layers by adopting the device has no gaps between layers, so that the performance of the spring guide wire is greatly improved;
the device coordinates and controls the rotation speed of the winding and unwinding motor and the winding motor and the torque of the magnetic powder clutch through the PLC control system, and can independently adjust the parameters of each part, for example: when the metal wires are too dense and a gap is needed, the speed of the winding and unwinding motor can be increased, and the winding and unwinding motor can be adjusted, so that the efficient and precise guide wire can be automatically wound.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings.
Drawings
FIG. 1 is one of the structural schematic diagrams of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a top view of the present utility model;
FIG. 4 is a second schematic view of the structure of the present utility model (seen from another direction);
the reference numerals are as follows:
a machine 1;
the winding device 2, the mounting seat 21, the winding turntable 22, the winding roller 23, the winding driving mechanism 24, the winding motor 241, the transmission wheel 242, the transmission belt 243 and the tension adjusting component 25;
a reference steel wire 10 and a metal wire 20;
a first winding and unwinding device 3, a winding and unwinding motor 31, a winding and unwinding wheel 32 and a conveying structure 33;
a second take-up and pay-off device 4;
guide structure 5, guide table 51, leading wheel 52, guide holder 53.
Detailed Description
The following specific embodiments of the utility model are described in order to provide those skilled in the art with an understanding of the present disclosure. The utility model may be embodied in other different forms, i.e., modified and changed without departing from the scope of the utility model.
Examples: the continuous winding equipment for the multi-strand multi-layer spring guide wire comprises a machine table 1, a winding device 2 and two winding and unwinding devices, wherein the winding device 2 and the two winding and unwinding devices are arranged on the machine table, and the winding device is positioned between the two winding and unwinding devices;
a reference steel wire 10 is arranged between the two coiling and uncoiling devices, one end of the reference steel wire is wound on the first coiling and uncoiling device and passes through the coiling device, the other end of the reference steel wire is wound on the second coiling and uncoiling device, and the reference steel wire is coiled or uncoiled through the coiling and uncoiling device;
a plurality of strands of metal wires 20 are arranged on the winding device, and the strands of metal wires are sequentially wound on the peripheral wall of the reference steel wire;
the winding and unwinding device drives the reference steel wire to move, so that the peripheral wall of the reference steel wire is completely wound with a plurality of strands of metal wires, and the metal wires which are mutually wound form a guide wire.
The method comprises the steps of defining two coiling and uncoiling devices as a first coiling and uncoiling device 3 and a second coiling and uncoiling device 4 respectively, wherein the first coiling and uncoiling device is positioned at the left end of the coiling device, and the second coiling and uncoiling device is positioned at the right end of the coiling device;
the reference steel wire moves from the first winding and unwinding device to the second winding and unwinding device; or the reference steel wire moves from the second winding and unwinding device to the first winding and unwinding device.
In this embodiment, each of the pay-off and take-up devices includes a pay-off and take-up motor 31, a pay-off and take-up wheel 32, and a transmission structure 33, where a power output end of the pay-off and take-up motor drives the pay-off and take-up wheel to rotate through the transmission structure. In this embodiment, the transmission structure is a synchronous belt and synchronous wheel structure, which is a prior art, and therefore will not be described in detail.
In this embodiment, be equipped with between coiling and uncoiling device with the guide structure 5 that is used for guiding for the benchmark steel wire, guide structure includes guide table 51, leading wheel 52 and guide holder 53, the guide table is fixed in the board, leading wheel and guide holder install in the guide table, the guide holder is located the side that is close to coiling device, the benchmark steel wire walks around the leading wheel and passes the guide holder. Plays a role of guiding in the moving process of the reference steel wire.
In this embodiment, the winding device includes a mounting seat 21, a winding turntable 22, a plurality of winding rollers 23 and a winding driving mechanism 24 capable of driving the winding turntable to rotate, the mounting seat is fixedly mounted on a machine table, the winding turntable is mounted on the mounting seat and is rotationally connected with the mounting seat, the winding rollers are arranged on the winding turntable at intervals along the circumferential direction, and the metal wires are wound on the winding rollers.
The number of the winding rollers can be adjusted according to the requirements of the spring guide wires.
In this embodiment, the rear end of each winding roller is connected to a tension adjusting assembly 25, and the tension of the corresponding wire is adjusted by the tension adjusting assembly.
Preferably, in this embodiment, the tension adjusting component is a magnetic powder clutch.
The winding turntable rotates, and the winding roller uniformly pays out the wires by adjusting the tension of the magnetic powder clutch, so that the training wires are uniformly wound on the peripheral wall of the reference steel wire.
In this embodiment, the winding driving mechanism includes a winding motor 241, a transmission wheel 242 and a transmission belt 243, where the power output end of the winding motor and the rotation shaft of the winding turntable are both provided with the transmission wheels, and the transmission belt is wound on the two transmission wheels at the same time.
In this embodiment, the continuous winding device includes a PLC control system, and the winding and unwinding device, the winding driving mechanism, and the magnetic powder clutch are electrically connected.
The structure coordinates and controls the rotation speed of the winding and unwinding motor and the winding motor and the torque of the magnetic powder clutch through the PLC control system, and can independently adjust the parameters of each part, for example: when the metal wires are too dense and a gap is needed, the speed of the winding and unwinding motor can be increased, and the winding and unwinding motor can be adjusted, so that the efficient and precise guide wire can be automatically wound.
The working principle and working process of the utility model are as follows:
the first coiling and uncoiling device is used as a uncoiling device, the second coiling and uncoiling device is used as a coiling device, the reference steel wire is coiled in the second coiling and uncoiling device after being coiled by the coiling device from the first coiling and uncoiling device, for example, the reference steel wire moves from left to right, and the specific steps are as follows:
drawing the reference steel wire from a winding and unwinding wheel of a first winding and unwinding device wound with the reference steel wire, passing through a left guide wheel and a guide table, a central hole of a winding device and a right guide table and a guide wheel, and finally winding the reference steel wire onto a winding and unwinding wheel of a second winding and unwinding device, wherein winding and unwinding motors of the two winding and unwinding devices are driven by a driving structure to realize uniform and stable driving of the reference steel wire, and the driving speed can be adjusted according to the precision requirement of the guide wire;
the winding rollers wound with the metal wires are arranged on the winding turntable, and the number of the winding rollers can be adjusted and designed according to the yarn number of the guide wires, so that the purpose of multi-strand winding is achieved. The winding motor drives the winding turntable to uniformly rotate through the transmission of the conveyor belt and the conveyor wheel. The winding turntable rotates and simultaneously uniformly pays off the winding roller by adjusting the tension of the magnetic powder clutch, so that the metal wire is uniformly wound on the reference steel wire;
through the positive and negative rotation of the receipts paying-off wheel of two receipts paying-off devices of adjustment, can realize the interconversion of receipts line and unwrapping wire function, when needs coiling multilayer spring wire, regard the wire of coiling as first layer, the steering of the receipts paying-off wheel of two receipts paying-off devices of adjustment, at this moment first receipts paying-off device is used for receiving the line, and the second receives paying-off device to be used for the unwrapping wire, and the wire of coiling moves from right to left, and coiling second floor wire, and so on can realize the continuous coiling of multilayer.
The foregoing description is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures made by the description of the utility model and the accompanying drawings, or direct or indirect application in other related technical fields, are equally included in the scope of the utility model.
Claims (9)
1. A stranded multilayer spring seal wire continuous coiling equipment which characterized in that: the device comprises a machine table (1), a winding device (2) and two winding and unwinding devices, wherein the winding device is arranged on the machine table and is positioned between the two winding and unwinding devices;
a reference steel wire (10) is arranged between the two coiling and uncoiling devices, one end of the reference steel wire is wound on the first coiling and uncoiling device and passes through the coiling device, the other end of the reference steel wire is wound on the second coiling and uncoiling device, and the reference steel wire is coiled or uncoiled through the coiling and uncoiling device;
a plurality of strands of metal wires (20) are arranged on the winding device, and the strands of metal wires are sequentially wound on the peripheral wall of the reference steel wire;
the winding and unwinding device drives the reference steel wire to move, so that the peripheral wall of the reference steel wire is completely wound with a plurality of strands of metal wires, and the metal wires which are mutually wound form a guide wire.
2. The multi-strand, multi-layer spring wire continuous coiling apparatus as recited in claim 1, wherein: the method comprises the steps of defining two coiling and uncoiling devices as a first coiling and uncoiling device (3) and a second coiling and uncoiling device (4) respectively, wherein the first coiling and uncoiling device is positioned at the left end of the coiling device, and the second coiling and uncoiling device is positioned at the right end of the coiling device;
the reference steel wire moves from the first winding and unwinding device to the second winding and unwinding device; or the reference steel wire moves from the second winding and unwinding device to the first winding and unwinding device.
3. The multi-strand, multi-layer spring wire continuous coiling apparatus as recited in claim 1, wherein: each winding and unwinding device comprises a winding and unwinding motor (31), a winding and unwinding wheel (32) and a transmission structure (33), wherein the power output end of the winding and unwinding motor drives the winding and unwinding wheel to rotate through the transmission structure.
4. The multi-strand, multi-layer spring wire continuous coiling apparatus as recited in claim 1, wherein: the winding and unwinding device is characterized in that a guide structure (5) for guiding the reference steel wire is arranged between the winding and unwinding device and comprises a guide table (51), a guide wheel (52) and a guide seat (53), the guide table is fixed on the machine table, the guide wheel and the guide seat are mounted on the guide table, the guide seat is located on the side close to the winding device, and the reference steel wire bypasses the guide wheel and penetrates through the guide seat.
5. The multi-strand, multi-layer spring wire continuous coiling apparatus as recited in claim 1, wherein: the winding device comprises a mounting seat (21), a winding turntable (22), a plurality of winding rollers (23) and a winding driving mechanism (24) capable of driving the winding turntable to rotate, wherein the mounting seat is fixedly arranged on a machine table, the winding turntable is mounted on the mounting seat and is rotationally connected with the mounting seat, the winding rollers are arranged on the winding turntable at intervals along the circumferential direction, and the metal wires are wound on the winding rollers.
6. The continuous multi-strand, multi-layer spring wire winding apparatus of claim 5, wherein: the rear end of each winding roller is connected with a tension adjusting component (25), and the tension of the corresponding metal wire is adjusted through the tension adjusting component.
7. The continuous multi-strand, multi-layer spring wire winding apparatus of claim 6, wherein: the tension adjusting component is a magnetic powder clutch.
8. The continuous multi-strand, multi-layer spring wire winding apparatus of claim 7, wherein: the winding driving mechanism comprises a winding motor (241), a conveying wheel (242) and a conveying belt (243), wherein the power output end of the winding motor and the rotating shaft of the winding turntable are respectively provided with the conveying wheel, and the conveying belt is wound on the two conveying wheels simultaneously.
9. The continuous multi-strand, multi-layer spring wire winding apparatus of claim 7, wherein: the continuous winding equipment comprises a PLC control system, and the winding and unwinding device, the winding driving mechanism and the magnetic powder clutch are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321826078.XU CN220612143U (en) | 2023-07-12 | 2023-07-12 | Continuous winding equipment for multi-strand multi-layer spring guide wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321826078.XU CN220612143U (en) | 2023-07-12 | 2023-07-12 | Continuous winding equipment for multi-strand multi-layer spring guide wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220612143U true CN220612143U (en) | 2024-03-19 |
Family
ID=90215812
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321826078.XU Active CN220612143U (en) | 2023-07-12 | 2023-07-12 | Continuous winding equipment for multi-strand multi-layer spring guide wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220612143U (en) |
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2023
- 2023-07-12 CN CN202321826078.XU patent/CN220612143U/en active Active
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