CN211545556U - Can control lap winder of coiled material elasticity - Google Patents
Can control lap winder of coiled material elasticity Download PDFInfo
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- CN211545556U CN211545556U CN201921604771.6U CN201921604771U CN211545556U CN 211545556 U CN211545556 U CN 211545556U CN 201921604771 U CN201921604771 U CN 201921604771U CN 211545556 U CN211545556 U CN 211545556U
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Abstract
The utility model discloses a can control lap winder of coiled material elasticity, include: the automatic winding machine comprises a working base, an unwinding mechanism, a rubber roller traction mechanism, a winding mechanism and a material supporting disc, wherein the unwinding mechanism, the rubber traction mechanism and the winding mechanism are sequentially arranged on the working base; on one hand, the vertical operation is adopted, so that the coil collapse is avoided, and the consistency of the coil gap is ensured; on the other hand, the same speed of unwinding and winding is ensured through the rotating speed difference between the unwinding shaft and the winding shaft.
Description
Technical Field
The utility model belongs to coiled material processing equipment field, in particular to can control the lap winder of coiled material elasticity.
Background
With the continuous update of products, the requirements of the quality and the labor productivity of the products are continuously improved, and the requirements on the automation degree of a device transmission and control system are higher and higher. It is particularly desirable to reduce the failure rate of equipment and the reject rate of products. At present, the common production process of the copper foil and the graphene which are novel materials is different from the production process in product characteristics, so that products such as the copper foil or the graphene need to be cut and wound on an aluminum alloy liner tube, and then the products are cured in a high-temperature oven. And quantitatively winding and packaging the cured product according to the requirement of a customer. This process has 2 points to have. Firstly, before curing, the base material needs to be vertical to a tray, and each layer needs to be quantitatively spaced; secondly, the loose coiled material after curing is coiled into a certain tightness and meter number according to the requirement of the customer. Because the existing cutting process can not realize that quantitative interval gaps exist between every two layers of the cut product to meet the process requirement of high-temperature curing, the temperature can not be uniformly dispersed on the surface of the material. The loose material is packaged by manual coiling. In the face of the special processes, a novel uncoiling machine is specially developed to simultaneously complete uncoiling and coiling, so that the blank of the current process is filled, the work efficiency and quality are improved, and the loss is avoided.
The existing uncoiling machine mainly has the following problems:
1. most of the existing coil-loosening machines can not solve the problem of coil material clearance caused by inconsistent winding speeds at two sides in the winding process, the change of the tension degree of the coil material easily occurs, and the Orlio quality is poor, so that the coil material can not be cured.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the utility model aims to provide the coil loosening machine capable of controlling the tightness of the coiled material, on one hand, the vertical work is adopted, thereby avoiding the collapse of the coiled material and ensuring the consistency of the clearance of the coiled material; on the other hand, the same speed of unwinding and winding is ensured through the rotating speed difference between the unwinding shaft and the winding shaft.
The technical scheme is as follows: in order to achieve the above object, the utility model provides a can control the lap winder of coiled material elasticity, include: the automatic winding machine comprises a working base, an unwinding mechanism, a rubber roller traction mechanism, a winding mechanism and a material supporting disc, wherein the unwinding mechanism, the rubber roller traction mechanism and the winding mechanism are sequentially arranged on the working base, the rubber roller traction mechanism is arranged between the unwinding mechanism and the winding mechanism, the material supporting disc is arranged on the unwinding mechanism, and the material supporting disc is also arranged on the winding mechanism.
In the utility model, on one hand, the vertical operation is adopted, thereby avoiding the collapse of the coil stock and ensuring the consistency of the gap between the coil stock; on the other hand, the same speed of unwinding and winding is ensured through the rotating speed difference between the unwinding shaft and the winding shaft.
The utility model discloses in unwinding mechanism including unreeling servo drive motor, unreel synchronous pulley, unreel the bearing frame, unreel inflatable shaft, rotary joint and bushing pipe, it is inside that servo drive motor is fixed in the work base to unreel, it is provided with and unreels synchronous pulley to unreel servo drive motor output, it is provided with and unreels inflatable shaft to unreel synchronous pulley center, it passes out the work base to unreel inflatable shaft, it unreels the bearing frame to unreel epaxial being provided with of inflatable, it is inside that the bearing frame of unreeling is fixed in the work base, it sets up in unreeling synchronous pulley one side to unreel the bearing frame, it is provided with rotary joint to unreel inflatable shaft one end, rotary joint connects the workshop gas circuit, it is provided with the bushing pipe to unreel the inflatable shaft other end, the bushing pipe box.
The rubber roller traction mechanism in the utility model comprises a traction servo drive motor, a traction synchronous pulley, a first traction roller, a first traction bearing seat, a second traction roller, a second traction bearing seat and a diversion gear set, wherein the traction servo drive motor is fixed in the working base, the output end of the traction servo drive motor is provided with the traction synchronous pulley, the center of the traction synchronous pulley is provided with the first traction roller, the first traction roller penetrates out of the working base, the first traction roller is provided with the first traction bearing seat, the first traction bearing seat is fixed on the top surface of the working base, the first traction roller is provided with the diversion gear set, the diversion gear set is arranged in the working base, the diversion gear set is provided with the second traction roller, the second traction roller penetrates out of the working base, and the second traction roller is parallel to the first traction roller, and a second traction bearing seat is arranged on the second traction roller and is fixed on the top surface of the working base.
The utility model discloses in winding mechanism include rolling servo drive motor, rolling synchronous pulley, rolling bearing frame and rolling inflatable shaft, inside rolling servo drive motor was fixed in the work base, rolling servo drive motor output was provided with rolling synchronous pulley, rolling synchronous pulley center is provided with rolling inflatable shaft, rolling inflatable shaft passes out the work base, be provided with the rolling bearing frame on the rolling inflatable shaft, inside rolling bearing frame was fixed in the work base, rolling bearing frame set up in rolling synchronous pulley one side, rolling inflatable shaft one end was provided with rotary joint, rotary joint connects workshop gas circuit, the rolling inflatable shaft other end is provided with the bushing pipe, the rolling inflatable shaft is located to the pipe box.
The utility model discloses in first carry over pinch rolls and second carry over pinch rolls top be provided with the fixed plate, first carry over pinch rolls of fixed plate fixed connection and second carry over pinch rolls.
The utility model discloses in the setting of fixed plate can fix two carry over pinch rolls, improve equipment's stability.
The utility model discloses in rubber roller drive mechanism one side be provided with the transition guide pulley, the transition guide pulley is fixed to be set up on work base.
The utility model discloses in work base bottom be provided with the travelling wheel, be provided with the locking buckle on the travelling wheel.
The utility model discloses in the setting of travelling wheel can make things convenient for equipment to remove, improves the convenience.
The utility model discloses in the working method of decoiler, include: the material to be cured is cut and wound on the aluminum alloy liner tube, the material is loaded on the discharging shaft of the uncoiler, the material supporting disc is arranged at the bottom of the discharging shaft, the material enters the traction rubber roller through the transition guide roller to form S-shaped coating on the surface of the rubber roller, and the rubber and the base material can be naturally adsorbed on the surface of the rubber roller through the motion friction, so that the adsorption and traction effect is achieved, and the tension separation is formed by the adsorption and the uncoiling. Then enters a winding shaft and is perfectly and mechanically fused through special program matching.
Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has:
1. the utility model discloses in a can control the lap winder of coiled material elasticity, it adopts vertical perpendicular work, has avoided the coil stock to sink, has guaranteed the uniformity in coil stock clearance.
2. The utility model discloses in a can control the machine of unreeling of coiled material elasticity, it is through unreeling the axle and the difference in rotation speed between the rolling axle, guarantee to unreel with the same speed of rolling.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic structural view of the unwinding mechanism, the rubber roller traction mechanism and the winding mechanism of the present invention;
in the figure: the device comprises a working base-1, an unreeling mechanism-2, an unreeling servo transmission motor-21, an unreeling synchronous pulley-22, an unreeling shaft bearing seat-23, an unreeling air-expanding shaft-24, a rotary joint-25, a liner pipe-26, a rubber roller traction mechanism-3, a traction servo transmission motor-31, a traction synchronous pulley-32, a first traction roller-33, a first traction bearing seat-34, a second traction roller-35, a second traction bearing seat-36, a change gear set-37, a fixing plate-38, a reeling mechanism-4, a reeling servo transmission motor-41, a reeling synchronous pulley-42, a reeling shaft bearing seat-43, a reeling air-expanding shaft-44, a material supporting disc-5, a transition guide wheel-6 and a travelling wheel-7.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
Example 1
A reel for unwinding rolls capable of controlling the tightness of the rolls, as shown in figures 1-3, comprising: work base 1, unwinding mechanism 2, rubber roll drive mechanism 3, winding mechanism 4 and support charging tray 5, unwinding mechanism 2, rubber roll drive mechanism 3 and winding mechanism 4 have set gradually on the work base 1, rubber roll drive mechanism 3 sets up between unwinding mechanism 2 and winding mechanism 4, be provided with support charging tray 5 on the unwinding mechanism 2, be provided with support charging tray 5 on the winding mechanism 4 equally.
The unwinding mechanism 2 in this embodiment includes an unwinding servo drive motor 21, an unwinding synchronous pulley 22, an unwinding spool bearing 23, an unwinding air shaft 24, a rotary joint 25 and a liner tube 26, the unwinding servo transmission motor 21 is fixed inside the working base 1, an unwinding synchronous belt wheel 22 is arranged at the output end of the unwinding servo transmission motor 21, an unreeling air expansion shaft 24 is arranged at the center of the unreeling synchronous belt wheel 22, the unreeling air expansion shaft 24 penetrates out of the working base 1, the unwinding air expansion shaft 24 is provided with an unwinding bearing seat 23, the unwinding bearing seat 23 is fixed inside the working base 1, the unreeling bearing block 23 is arranged on one side of the unreeling synchronous pulley 22, one end of the unreeling air expansion shaft 24 is provided with a rotary joint 25, the rotary joint 25 is connected with a workshop air passage, a liner tube 26 is arranged at the other end of the unreeling air expansion shaft 24, and the liner tube 26 is sleeved on the unreeling air expansion shaft 24.
The rubber roller traction mechanism 3 in this embodiment includes a traction servo drive motor 31, a traction synchronous pulley 32, a first traction roller 33, a first traction bearing seat 34, a second traction roller 35, a second traction bearing seat 36 and a direction-changing gear set 37, wherein the traction servo drive motor 31 is fixed inside the work base 1, the traction synchronous pulley 32 is arranged at the output end of the traction servo drive motor 31, the first traction roller 33 is arranged at the center of the traction synchronous pulley 32, the first traction roller 33 penetrates out of the work base 1, the first traction bearing seat 34 is arranged on the first traction roller 33, the first traction bearing seat 34 is fixed on the top surface of the work base 1, the direction-changing gear set 37 is arranged on the first traction roller 33, the direction-changing gear set 37 is arranged inside the work base 1, the second traction roller 35 is arranged on the direction-changing gear set 37, and the second traction roller 35 penetrates out of the work base 1, the second traction roller 35 is parallel to the first traction roller 33, a second traction bearing seat 36 is arranged on the second traction roller 35, and the second traction bearing seat 36 is fixed on the top surface of the working base 1.
The winding mechanism 4 in this embodiment includes a winding servo transmission motor 41, a winding synchronous pulley 42, a winding bearing seat 43 and a winding air expansion shaft 44, the winding servo transmission motor 41 is fixed inside the working base 1, the output end of the winding servo transmission motor 41 is provided with a winding synchronous belt wheel 42, a winding air expansion shaft 44 is arranged at the center of the winding synchronous belt pulley 42, the winding air expansion shaft 44 penetrates out of the working base 1, the winding air expansion shaft 44 is provided with a winding bearing seat 43, the winding bearing seat 43 is fixed inside the working base 1, the winding bearing seat 43 is arranged at one side of the winding synchronous belt wheel 42, one end of the winding air expansion shaft 44 is provided with a rotary joint 25, the rotary joint 25 is connected with a workshop air path, the other end of the winding air expansion shaft 44 is provided with a liner tube 26, and the liner tube 26 is sleeved on the winding air expansion shaft 44.
In the embodiment, the fixing plates 38 are arranged on the top of the first drawing roller 33 and the second drawing roller 35, and the fixing plates 38 are fixedly connected with the first drawing roller 33 and the second drawing roller 35.
In this embodiment, a transition guide wheel 6 is arranged on one side of the rubber roller traction mechanism 3, and the transition guide wheel 6 is fixedly arranged on the working base 1.
In this embodiment, the bottom of the working base 1 is provided with a travelling wheel 7, and the travelling wheel 7 is provided with a locking buckle.
Example 2
A reel for unwinding rolls capable of controlling the tightness of the rolls, as shown in figures 1-3, comprising: work base 1, unwinding mechanism 2, rubber roll drive mechanism 3, winding mechanism 4 and support charging tray 5, unwinding mechanism 2, rubber roll drive mechanism 3 and winding mechanism 4 have set gradually on the work base 1, rubber roll drive mechanism 3 sets up between unwinding mechanism 2 and winding mechanism 4, be provided with support charging tray 5 on the unwinding mechanism 2, be provided with support charging tray 5 on the winding mechanism 4 equally.
The unwinding mechanism 2 in this embodiment includes an unwinding servo drive motor 21, an unwinding synchronous pulley 22, an unwinding spool bearing 23, an unwinding air shaft 24, a rotary joint 25 and a liner tube 26, the unwinding servo transmission motor 21 is fixed inside the working base 1, an unwinding synchronous belt wheel 22 is arranged at the output end of the unwinding servo transmission motor 21, an unreeling air expansion shaft 24 is arranged at the center of the unreeling synchronous belt wheel 22, the unreeling air expansion shaft 24 penetrates out of the working base 1, the unwinding air expansion shaft 24 is provided with an unwinding bearing seat 23, the unwinding bearing seat 23 is fixed inside the working base 1, the unreeling bearing block 23 is arranged on one side of the unreeling synchronous pulley 22, one end of the unreeling air expansion shaft 24 is provided with a rotary joint 25, the rotary joint 25 is connected with a workshop air passage, a liner tube 26 is arranged at the other end of the unreeling air expansion shaft 24, and the liner tube 26 is sleeved on the unreeling air expansion shaft 24.
The rubber roller traction mechanism 3 in this embodiment includes a traction servo drive motor 31, a traction synchronous pulley 32, a first traction roller 33, a first traction bearing seat 34, a second traction roller 35, a second traction bearing seat 36 and a direction-changing gear set 37, wherein the traction servo drive motor 31 is fixed inside the work base 1, the traction synchronous pulley 32 is arranged at the output end of the traction servo drive motor 31, the first traction roller 33 is arranged at the center of the traction synchronous pulley 32, the first traction roller 33 penetrates out of the work base 1, the first traction bearing seat 34 is arranged on the first traction roller 33, the first traction bearing seat 34 is fixed on the top surface of the work base 1, the direction-changing gear set 37 is arranged on the first traction roller 33, the direction-changing gear set 37 is arranged inside the work base 1, the second traction roller 35 is arranged on the direction-changing gear set 37, and the second traction roller 35 penetrates out of the work base 1, the second traction roller 35 is parallel to the first traction roller 33, a second traction bearing seat 36 is arranged on the second traction roller 35, and the second traction bearing seat 36 is fixed on the top surface of the working base 1.
The winding mechanism 4 in this embodiment includes a winding servo transmission motor 41, a winding synchronous pulley 42, a winding bearing seat 43 and a winding air expansion shaft 44, the winding servo transmission motor 41 is fixed inside the working base 1, the output end of the winding servo transmission motor 41 is provided with a winding synchronous belt wheel 42, a winding air expansion shaft 44 is arranged at the center of the winding synchronous belt pulley 42, the winding air expansion shaft 44 penetrates out of the working base 1, the winding air expansion shaft 44 is provided with a winding bearing seat 43, the winding bearing seat 43 is fixed inside the working base 1, the winding bearing seat 43 is arranged at one side of the winding synchronous belt wheel 42, one end of the winding air expansion shaft 44 is provided with a rotary joint 25, the rotary joint 25 is connected with a workshop air path, the other end of the winding air expansion shaft 44 is provided with a liner tube 26, and the liner tube 26 is sleeved on the winding air expansion shaft 44.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.
Claims (7)
1. The utility model provides a can control lap winder of coiled material elasticity which characterized in that: the method comprises the following steps: work base (1), unwinding mechanism (2), rubber roller drive mechanism (3), winding mechanism (4) and support charging tray (5), unwinding mechanism (2), rubber roller drive mechanism (3) and winding mechanism (4) have set gradually on work base (1), rubber roller drive mechanism (3) set up between unwinding mechanism (2) and winding mechanism (4), be provided with on unwinding mechanism (2) and hold in the palm charging tray (5), be provided with on winding mechanism (4) and hold in the palm charging tray (5) equally.
2. The unwinder capable of controlling the tightness of the coil as claimed in claim 1, wherein: the unwinding mechanism (2) comprises an unwinding servo transmission motor (21), an unwinding synchronous pulley (22), an unwinding shaft bearing (23), an unwinding inflatable shaft (24), a rotary joint (25) and a liner tube (26), wherein the unwinding servo transmission motor (21) is fixed inside a working base (1), the unwinding synchronous pulley (22) is arranged at the output end of the unwinding servo transmission motor (21), the unwinding inflatable shaft (24) is arranged at the center of the unwinding synchronous pulley (22), the unwinding inflatable shaft (24) penetrates out of the working base (1), the unwinding shaft bearing seat (23) is arranged on the unwinding inflatable shaft (24), the unwinding shaft bearing seat (23) is fixed inside the working base (1), the unwinding shaft bearing seat (23) is arranged on one side of the unwinding synchronous pulley (22), the rotary joint (25) is arranged at one end of the unwinding inflatable shaft (24), the rotary joint (25) is connected with a workshop air circuit, a liner tube (26) is arranged at the other end of the unreeling air expansion shaft (24), and the unreeling air expansion shaft (24) is sleeved with the liner tube (26).
3. The unwinder capable of controlling the tightness of the coil as claimed in claim 1, wherein: the rubber roller traction mechanism (3) comprises a traction servo drive motor (31), a traction synchronous pulley (32), a first traction roller (33), a first traction bearing seat (34), a second traction roller (35), a second traction bearing seat (36) and a direction-changing gear set (37), wherein the traction servo drive motor (31) is fixed inside the working base (1), the traction synchronous pulley (32) is arranged at the output end of the traction servo drive motor (31), the first traction roller (33) is arranged at the center of the traction synchronous pulley (32), the first traction roller (33) penetrates out of the working base (1), the first traction bearing seat (34) is arranged on the first traction roller (33), the first traction bearing seat (34) is fixed on the top surface of the working base (1), and the direction-changing gear set (37) is arranged on the first traction roller (33), the change gear set (37) is arranged inside the working base (1), a second traction roller (35) is arranged on the change gear set (37), the second traction roller (35) penetrates out of the working base (1), the second traction roller (35) is parallel to the first traction roller (33), a second traction bearing seat (36) is arranged on the second traction roller (35), and the second traction bearing seat (36) is fixed on the top surface of the working base (1).
4. A coilers with controlled coil tightness as claimed in claim 2, characterized by: the winding mechanism (4) comprises a winding servo transmission motor (41), a winding synchronous pulley (42), a winding bearing seat (43) and a winding air expansion shaft (44), the winding servo transmission motor (41) is fixed inside the working base (1), the winding synchronous pulley (42) is arranged at the output end of the winding servo transmission motor (41), the winding air expansion shaft (44) is arranged at the center of the winding synchronous pulley (42), the winding air expansion shaft (44) penetrates out of the working base (1), the winding bearing seat (43) is arranged on the winding air expansion shaft (44), the winding bearing seat (43) is fixed inside the working base (1), the winding bearing seat (43) is arranged on one side of the winding synchronous pulley (42), a rotary joint (25) is arranged at one end of the winding air expansion shaft (44), and the rotary joint (25) is connected with a workshop, the other end of the winding air expansion shaft (44) is provided with a liner tube (26), and the liner tube (26) is sleeved on the winding air expansion shaft (44).
5. A coilers with controlled coil tightness as claimed in claim 3, characterized by: the top of the first traction roller (33) and the second traction roller (35) is provided with a fixing plate (38), and the fixing plate (38) is fixedly connected with the first traction roller (33) and the second traction roller (35).
6. The unwinder capable of controlling the tightness of the coil as claimed in claim 1, wherein: one side of the rubber roller traction mechanism (3) is provided with a transition guide wheel (6), and the transition guide wheel (6) is fixedly arranged on the working base (1).
7. The unwinder capable of controlling the tightness of the coil as claimed in claim 1, wherein: the working base (1) bottom be provided with travelling wheel (7), be provided with the locking buckle on travelling wheel (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921604771.6U CN211545556U (en) | 2019-09-25 | 2019-09-25 | Can control lap winder of coiled material elasticity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921604771.6U CN211545556U (en) | 2019-09-25 | 2019-09-25 | Can control lap winder of coiled material elasticity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211545556U true CN211545556U (en) | 2020-09-22 |
Family
ID=72497221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921604771.6U Active CN211545556U (en) | 2019-09-25 | 2019-09-25 | Can control lap winder of coiled material elasticity |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211545556U (en) |
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2019
- 2019-09-25 CN CN201921604771.6U patent/CN211545556U/en active Active
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