CN220559648U - Rubber blade release agent dip-coating device - Google Patents
Rubber blade release agent dip-coating device Download PDFInfo
- Publication number
- CN220559648U CN220559648U CN202321019087.8U CN202321019087U CN220559648U CN 220559648 U CN220559648 U CN 220559648U CN 202321019087 U CN202321019087 U CN 202321019087U CN 220559648 U CN220559648 U CN 220559648U
- Authority
- CN
- China
- Prior art keywords
- liquid
- carrier roller
- roller
- guide roller
- rubber blade
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Links
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 48
- 238000003618 dip coating Methods 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 78
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 238000007664 blowing Methods 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
A rubber blade release agent dip-coating device comprises a frame and a liquid tank; the liquid tank is arranged on the frame; the left side and the right side of the opening end of the liquid agent groove are respectively provided with a feed inlet and a discharge outlet; a feeding guide roller and a discharging guide roller are respectively arranged on the machine frame corresponding to the feeding port and the discharging port; the heights of the feeding guide roller and the discharging guide roller are higher than the opening end of the liquid agent groove; a carrier roller is arranged in the liquid tank; the carrier roller, the feeding guide roller and the discharging guide roller are mutually flat; the rubber blade enters the liquid agent tank from the feeding inlet downwards from the upper edge of the feeding guide roller, then leaves the liquid agent tank from the discharging outlet upwards from the lower edge of the carrier roller, and leaves the frame through the upper edge of the discharging guide roller. The device also comprises a carrier roller lifting mechanism; the carrier roller is connected with the carrier roller lifting mechanism and falls into the liquid agent groove or rises out of the liquid agent groove along with the carrier roller upgrading mechanism. After the utility model is adopted, the production can be convenient, and the potential safety hazard in the production process can be avoided well.
Description
Technical Field
The utility model belongs to equipment for producing cable materials, and particularly relates to a rubber blade release agent dip-coating device.
Background
After the banburying, open milling and calendaring processes in the rubber processing process, the sheet collecting is generally carried out after the isolating and cooling processes. At present, a common isolation procedure is to coat a release agent on a film after being pressed and then cool the film. In the actual operation process, the parting agent is contained in a liquid tank, a carrier roller is arranged in the tank, and continuous rubber blades (rolled rubber sheets) from the rolling process are immersed in the tank by manual traction (material pulling), pass through the carrier roller, and extend out of the tank to enter the subsequent cooling and sheet collecting process.
In the manual operation process, because the observation sight is blocked below the liquid level, mechanical parts in the groove can hurt people, and meanwhile, especially in summer, the liquid agent is high in temperature and can scald operators.
Disclosure of Invention
In order to solve the problems, the utility model provides a rubber blade release agent dip-coating device, which comprises a frame and a liquid agent tank; the liquid tank is arranged on the frame; the left side and the right side of the opening end of the liquid agent groove are respectively provided with a feed inlet and a discharge outlet; a feeding guide roller and a discharging guide roller are respectively arranged on the machine frame corresponding to the feeding port and the discharging port; the heights of the feeding guide roller and the discharging guide roller are higher than the opening end of the liquid agent groove; a carrier roller is arranged in the liquid tank; the carrier roller, the feeding guide roller and the discharging guide roller are mutually flat; the rubber blade is characterized by further comprising a carrier roller lifting mechanism, wherein the rubber blade enters the liquid tank from the feeding inlet downwards from the upper edge of the feeding guide roller, then returns upwards from the lower edge of the carrier roller to leave the liquid tank from the discharging outlet, and then leaves the frame through the upper edge of the discharging guide roller; the carrier roller is connected with the carrier roller lifting mechanism and falls into the liquid agent groove or rises out of the liquid agent groove along with the carrier roller upgrading mechanism.
Further, a liquid removing mechanism is connected to the frame at one side of the discharge hole; the height of the liquid removing mechanism is between the discharge port and the discharge guide roller.
In particular, the liquid removal mechanism comprises a wiper mechanism and/or a blowing mechanism.
The water scraping mechanism comprises a water scraping brush and a rubber plate; the rubber plate and the wiper brush are opposite to form a flat gap for the rubber blade to pass through, and the path of the rubber blade passes through the flat gap; the rubber plate is arranged below the wiper brush, and bristles of the wiper brush fall on the rubber plate.
The water blowing mechanism comprises a water blowing pipe; the two parallel blowing pipes are parallel to the carrier roller; the pipe wall of the water blowing pipe is provided with a plurality of air outlet holes which are arranged along the length direction of the water blowing pipe; the path of the rubber blade passes through the space between the two water blowing pipes, and each air outlet hole faces the path of the rubber blade; the air inlet of the water blowing pipe is connected with a high-pressure air source or an air pump.
The height of the water blowing mechanism is higher than that of the wiping mechanism.
The bottom surface of the rubber plate is connected with a liquid guide plate, the liquid guide plate is inclined, the upper edge of the liquid guide plate is connected with the bottom surface of the rubber plate, and the lower edge of the liquid guide plate is arranged above the discharge hole.
Further, two side walls of the liquid agent groove are connected with guide rails, and two ends of the carrier roller are respectively arranged in the guide rails and ascend/descend along the guide rails.
Specifically, the carrier roller lifting mechanism comprises two parallel air cylinders; the piston rods of the two cylinders extend downwards, and the carrier roller is connected to the top ends of the two piston rods; the cylinder bodies of the two cylinders are connected to the frame; and when the piston rod is completely retracted into the cylinder, the height of the carrier roller is higher than the liquid level in the liquid agent tank.
The carrier roller lifting mechanism can also adopt lifting structures such as a hydraulic cylinder, an electric push rod and the like. Relatively speaking, the cylinder can use the public high-pressure air supply in the factory building, and the cylinder main body does not have the electricity in electric putter, does not have hydraulic oil in the pneumatic cylinder compared, does not have the electric leakage hidden danger, does not have the oil leak hidden danger, avoids the pollution to liquid in the liquid formulation inslot.
When the utility model is used, the carrier roller is lifted off the liquid level by the carrier roller lifting mechanism, an operator passes the head end of the rubber blade below the carrier roller, then passes through the liquid removing mechanism and the discharging guide roller, and then presses the carrier roller against the rubber blade body to immerse the rubber blade body in the liquid tank. When the material is pulled, only the pneumatic valve change-over switch is required to be operated, so that the carrier roller moves upwards without manually extending into the bottom of the liquid agent tank to pull, and the requirement of the paint can be met by changing the carrier roller to move downwards after the material is pulled.
After the utility model is adopted, the production can be convenient, and the potential safety hazard in the production process can be avoided well.
Drawings
FIG. 1 is a schematic diagram of the structure of a device for dip-coating a rubber blade release agent according to the present embodiment;
fig. 2 is a schematic structural diagram of a carrier roller lifting mechanism (the right view of fig. 1, the structures such as a liquid agent tank are omitted for clarity of indication);
FIG. 3 is a schematic view of the structure of the wiper mechanism and the liquid guide plate;
FIG. 4 is a schematic view of the structure of the water blowing mechanism;
in the figure: the device comprises a frame 1, a liquid tank 2, a feed inlet 3, a discharge outlet 4, a feed guide roller 5, a discharge guide roller 6, a carrier roller 7, a water scraping mechanism 8, a water blowing mechanism 9, a water scraping brush 10, a rubber plate 11, a liquid guide plate 12, a water blowing pipe 13, a hoop 14, an air cylinder 15, a piston rod 16 and a support plate 17.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and detailed description.
Referring to fig. 1 and 2, a rubber blade release agent dip-coating device comprises a frame 1 and a liquid agent tank 2; the liquid tank is arranged on the frame; the left and right sides of the opening end of the liquid agent groove are respectively provided with a feed inlet 3 and a discharge outlet 4; a feeding guide roller 5 and a discharging guide roller 6 are respectively arranged on the machine frame corresponding to the position of the feeding hole and the position of the discharging hole; the heights of the feeding guide roller and the discharging guide roller are higher than the opening end of the liquid agent groove; a carrier roller 7 is arranged in the liquid tank; the carrier roller, the feeding guide roller and the discharging guide roller are mutually flat; the rubber blade enters the liquid agent tank from the feeding inlet downwards from the upper edge of the feeding guide roller, then leaves the liquid agent tank from the discharging outlet upwards from the lower edge of the carrier roller, and leaves the frame through the upper edge of the discharging guide roller.
The device also comprises a carrier roller lifting mechanism; the carrier roller is connected with the carrier roller lifting mechanism and falls into the liquid agent groove or rises out of the liquid agent groove along with the carrier roller upgrading mechanism.
In the embodiment, a liquid removing mechanism is connected to a frame at one side of the discharge hole; the height of the liquid removing mechanism is between the discharge port and the discharge guide roller.
The liquid removal mechanism comprises a wiper mechanism 8 and/or a blowing mechanism 9.
Referring to fig. 3, the wiper mechanism 8 includes a wiper brush 10 and a rubber plate 11; the rubber plate and the wiper brush are opposite to form a flat gap for the rubber blade to pass through, and the path of the rubber blade passes through the flat gap; the rubber plate is arranged below the wiper brush, and bristles of the wiper brush fall on the rubber plate. The bottom surface of the rubber plate is connected with a liquid guide plate 12, the liquid guide plate is inclined, the upper edge of the liquid guide plate is connected with the bottom surface of the rubber plate, and the lower edge of the liquid guide plate is arranged above the discharge hole 4.
Referring to fig. 4, the water blowing mechanism 9 includes a water blowing pipe 113; the two parallel blowing pipes are parallel to the carrier roller 7; the pipe wall of the water blowing pipe is provided with a plurality of air outlet holes which are arranged along the length direction of the water blowing pipe; the path of the rubber blade passes through the space between the two water blowing pipes, and each air outlet hole faces the path of the rubber blade; the air inlet of the water blowing pipe is connected with a high-pressure air source (a public high-pressure air source in a production workshop can be adopted). In this example, the water blowing pipe 13 is connected between two support plates 17 by a hoop 14, and the two support plates are connected to the frame.
The height of the water blowing mechanism is higher than that of the wiping mechanism.
In this example, guide rails are connected to both side walls of the liquid tank, and both ends of the carrier roller are respectively located in the guide rails and ascend/descend along the guide rails.
The carrier roller lifting mechanism comprises two parallel air cylinders 15; the piston rods 16 of the two cylinders extend downwards, and the carrier roller 7 is connected to the top ends of the two piston rods; the cylinder bodies of the two cylinders are connected to the frame 1; and when the piston rod is completely retracted into the cylinder, the height of the carrier roller is higher than the liquid level in the liquid agent tank.
Claims (9)
1. A rubber blade release agent dip-coating device comprises a frame and a liquid tank; the liquid tank is arranged on the frame; the left side and the right side of the opening end of the liquid agent groove are respectively provided with a feed inlet and a discharge outlet; a feeding guide roller and a discharging guide roller are respectively arranged on the machine frame corresponding to the feeding port and the discharging port; the heights of the feeding guide roller and the discharging guide roller are higher than the opening end of the liquid agent groove; a carrier roller is arranged in the liquid tank; the carrier roller, the feeding guide roller and the discharging guide roller are mutually flat; the rubber blade is characterized by further comprising a carrier roller lifting mechanism, wherein the rubber blade enters the liquid tank from the feeding inlet downwards from the upper edge of the feeding guide roller, then returns upwards from the lower edge of the carrier roller to leave the liquid tank from the discharging outlet, and then leaves the frame through the upper edge of the discharging guide roller; the carrier roller is connected with the carrier roller lifting mechanism and falls into the liquid agent groove or rises out of the liquid agent groove along with the carrier roller upgrading mechanism.
2. The rubber blade release agent dip-coating device according to claim 1, wherein a liquid removing mechanism is connected to the frame at one side of the discharge port; the height of the liquid removing mechanism is between the discharge port and the discharge guide roller.
3. The rubber blade release agent dip-coating apparatus according to claim 2, wherein the liquid removing mechanism comprises a wiper mechanism and/or a blowing mechanism.
4. A oak blade release agent dip-coating apparatus according to claim 3, wherein the wiper mechanism comprises a wiper brush and a rubber plate; the rubber plate and the wiper brush are opposite to form a flat gap for the rubber blade to pass through, and the path of the rubber blade passes through the flat gap; the rubber plate is arranged below the wiper brush, and bristles of the wiper brush fall on the rubber plate.
5. The oak blade release agent dip-coating apparatus according to claim 3, wherein the water blowing mechanism comprises a water blowing pipe; the two parallel blowing pipes are parallel to the carrier roller; the pipe wall of the water blowing pipe is provided with a plurality of air outlet holes which are arranged along the length direction of the water blowing pipe; the path of the rubber blade passes through the space between the two water blowing pipes, and each air outlet hole faces the path of the rubber blade; the air inlet of the water blowing pipe is connected with a high-pressure air source or an air pump.
6. A oak blade release agent dip-coating apparatus according to claim 3, wherein the height of the water blowing mechanism is higher than the height of the wiper mechanism.
7. The device for dip-coating rubber blade release agent according to claim 4, wherein the bottom surface of the rubber plate is connected with a liquid guide plate, the liquid guide plate is inclined, the upper edge of the liquid guide plate is connected with the bottom surface of the rubber plate, and the lower edge of the liquid guide plate is arranged above the discharge hole.
8. The rubber blade release agent dip-coating device according to claim 1, wherein guide rails are connected to both side walls of the liquid agent tank, and both ends of the carrier roller are respectively in the guide rails and ascend/descend along the guide rails.
9. The rubber blade release agent dip-coating device according to claim 1 or 8, wherein the carrier roller lifting mechanism comprises two parallel cylinders; the piston rods of the two cylinders extend downwards, and the carrier roller is connected to the top ends of the two piston rods; the cylinder bodies of the two cylinders are connected to the frame; and when the piston rod is completely retracted into the cylinder, the height of the carrier roller is higher than the liquid level in the liquid agent tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321019087.8U CN220559648U (en) | 2023-05-02 | 2023-05-02 | Rubber blade release agent dip-coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321019087.8U CN220559648U (en) | 2023-05-02 | 2023-05-02 | Rubber blade release agent dip-coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220559648U true CN220559648U (en) | 2024-03-08 |
Family
ID=90095741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321019087.8U Active CN220559648U (en) | 2023-05-02 | 2023-05-02 | Rubber blade release agent dip-coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220559648U (en) |
-
2023
- 2023-05-02 CN CN202321019087.8U patent/CN220559648U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |