CN203546150U - Dredging and cleaning device of cooler in gas compressor unit - Google Patents

Dredging and cleaning device of cooler in gas compressor unit Download PDF

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Publication number
CN203546150U
CN203546150U CN201320745880.6U CN201320745880U CN203546150U CN 203546150 U CN203546150 U CN 203546150U CN 201320745880 U CN201320745880 U CN 201320745880U CN 203546150 U CN203546150 U CN 203546150U
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CN
China
Prior art keywords
water cooler
hydrochloric acid
dredging
waste liquid
sewage disposal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320745880.6U
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Chinese (zh)
Inventor
杨小春
王彦棠
王江海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an High Voltage Electrical Apparatus Research Institute Co ltd
Original Assignee
China XD Electric Co Ltd
Xian High Voltage Apparatus Research Institute Co Ltd
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Application filed by China XD Electric Co Ltd, Xian High Voltage Apparatus Research Institute Co Ltd filed Critical China XD Electric Co Ltd
Priority to CN201320745880.6U priority Critical patent/CN203546150U/en
Application granted granted Critical
Publication of CN203546150U publication Critical patent/CN203546150U/en
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Abstract

The dredging and cleaning device of a cooler in a gas compressor unit comprises a hydrochloric acid soaking reservoir and a waste reservoir which are integrally arranged in the length direction. The upper portion of the hydrochloric acid soaking reservoir and that of the waste reservoir are open, a shared sliding rail is disposed at the top end of the side wall in the length direction, and a portal gantry is arranged on the sliding rail in a matched mode. A liquid storage tank, a hydraulic pump and an air compressor are arranged on one side of the waste reservoir. The liquid inlet end of the hydraulic pump is communicated with the bottom of the liquid storage tank, and a cleaning agent nozzle is disposed at the liquid outlet end of the hydraulic pump. A high-pressure gas nozzle is arranged at the air discharge end of the air compressor through a pipeline. By means of the hydrochloric acid soaking reservoir, the waste reservoir, and the liquid storage tank which are integrally formed, the flow process with the series of operation such as soaking, washing and cleaning of the cooler can be achieved. Dredging and cleaning can be carried out on a plurality of coolers at the same time, and the maintenance requirement of a multistage compressor unit can be met. In addition, environment pollution caused when waste liquid is discharged at will cannot occur, coolers can be operated conveniently, and oil dirt can be washed away and blown off conveniently.

Description

The dredging sewage disposal unit of water cooler in gas compression unit
Technical field
The utility model relates to the too low fault handling equipment of large-scale gas compressor exhaust pressure, is specially the dredging sewage disposal unit of water cooler in gas compression unit.
Background technology
Large-scale gas compression press refers to the compressor unit that exhaust pressure is high, deflation rate is large, and this class compressor unit is mainly used in industrial air feed.The unit that is greater than at present 20Mpa for exhaust pressure, generally adopts stage compression, and every stage compression ratio is constant.In the unit of actual motion, exhaust pressure is too low is one of unit most common failure, once there is this class fault, will cause because of the not enough catastrophe failure that cannot air feed of exhaust pressure.For this class fault, traditional processing mode is to check that air valve, gas circuit have or not extremely, system has or not leakage failure etc.But these aspects of some unit still have the low phenomenon of exhaust pressure in not in-problem situation.A lot of enterprises are for addressing this problem, and adopt method that complete machine the disintegrates reason of fixing a breakdown, and this method maintenance cycle is long, to enterprise, have caused and have lost because of the long-time tremendous economic of bringing of shutting down.
In existing compressor unit, take a kind of four-stage compressor group as example, Fig. 1 is its gas flow process functional block diagram, after one-level cylinder is air-breathing, being pressed into one-level water cooler carries out cooling, then enter secondary cylinder, by being pressed into successively after secondary coolers after three-stage cylinder, three grades of water coolers, level Four cylinder and level Four water coolers, exhaust enters system again.One-level cylinder sucks gas from atmosphere, forming after compression High Temperature High Pressure air pressure enters one-level cooling vent and carries out cooling, then enter secondary cylinder, owing to containing the impurity such as oil and moisture in gas, after water cooler long-play, greasy dirt can progressively accumulate, stick to water cooler internal surface, because the structure of water cooler is shell and tube, and the tracheal diameter being made of copper deficiency 10mm, and in tracheae, be covered with and have fine structure parts, as shown in Figures 2 and 3, therefore when greasy dirt deposits to a certain degree, will make trachea cross-sectional area significantly reduce, cause next stage cylinder inspiratory capacity deficiency, as long as the cooling obstruction of one-level, will cause exhaust pressure deficiency, cannot be to system air feed.
Because greasy dirt divides two kinds, one is grease, all adopt alkaline washing to clean, it is mainly by the hydroxide ion of alkaline matter hydrolysis, grease to be reacted to hydrolysis to decompose, generate stearic acid and alcohols soluble in water, just reached the effect of decontamination, and acid react with grease after generation be still the lipid acid that is insoluble in water, therefore cannot reach cleaning object with calculation, another kind is hydrocarbon, is exactly gasoline one class, and due to the similar principle that mixes, this type of greasy dirt can only clean with organic solvent, and bronsted lowry acids and bases bronsted lowry all cannot reach cleaning effect, the greasy dirt grease running in prior art is all also the mixture of two classes and other materials, and because greasy dirt cannot effectively be removed by pickling, and easily and metal react, during therefore except special processing, adopt the organic acid of the vitriol oil and strong oxidizing property to mix cleaning, all adopt the integrated conduct method of bases washing assistant and tensio-active agent, to adhering to the purging method of greasy dirt in trickle metal construction, comprise industrial naptha, ultrasonic wave, organic liquid, scavenger specially etc., by after using one by one all without positive effect, can not solve the cleaning problem that deposits grease in water cooler, due to water cooler inwall grease be deposit for many years due to, abnormal hard and have a high temperature carbonization phenomenon, so existing purging method can not solve cleaning problem, even can not effectively dredge water cooler by the immersion of gasoline clean-out system, and due to the restriction of copper pipe special construction.Cleaning grease carried out in the pickling that also can not adopt sulfuric acid to mix with strong oxidizing property organic acid in prior art, therefore even the manufacturer of gas compression unit is also at one's wit's end, therefore there is no corresponding cleaning equipment yet, can conveniently to gas compression unit, carry out removing contamination of greasy dirt and scaling operation.
Utility model content
The purpose of this utility model is to provide the dredging sewage disposal unit of water cooler in a kind of gas compression unit, simple in structure, easy to use, can complete fast the cleaning work to water cooler.
The utility model is to be achieved through the following technical solutions:
The dredging sewage disposal unit of water cooler in gas compression unit, comprises and is along its length the hydrochloric acid fermentation vat and the waste liquid pool that are wholely set; Described hydrochloric acid fermentation vat and the upper opening of waste liquid pool, and be provided with shared slide rail on sidewall top along its length, on slide rail, be equipped with gallows frame; One side of waste liquid pool is provided with liquid-storing box, hydro-pump and air compressor; The liquid feeding end of hydro-pump is communicated with liquid-storing box bottom, and outlet end is provided with clean-out system shower nozzle; The exhaust side of air compressor arranges high pressure gas shower nozzle by pipeline.
Preferably, the bottom of hydrochloric acid fermentation vat is provided with at least two supporting seats, and the top of supporting seat is circular-arc to lower recess.
Preferably, in the dividing plate between hydrochloric acid fermentation vat and waste liquid pool, be provided with the baffle plate of pull up and down.
Preferably, the liquid feeding end of hydro-pump is communicated with waste liquid pool middle part by the threeway that is provided with transforming valve.
Preferably, the port of clean-out system shower nozzle and high pressure gas shower nozzle is less than the caliber of tracheae in water cooler.
Preferably, slide rail two ends are respectively arranged with extension that can be flexible.
Compared with prior art, the utlity model has following useful technique effect:
By being continuously the hydrochloric acid fermentation vat, waste liquid pool and the liquid-storing box that are wholely set, can realize the streamline operration of immersion, flushing and clean sequence of operations to water cooler, the operation of can multiple water coolers being dredged and be removed contamination simultaneously, meet the maintenance requirement of stage compression unit, and can not cause environmental pollution because of the random discharge of waste liquid, utilize gallows frame to water cooler, to carry out transfer operation easily, utilize clean-out system shower nozzle and high pressure gas shower nozzle to realize flushing and the blowing to grease in tracheae.
Further, utilize the supporting seat arranging in hydrochloric acid fermentation vat bottom, guarantee that dip operation has suffered the stable and good protection to its annex of water cooler.
Further, by the setting of baffle plate, make water cooler in the flushing of carrying out clean-out system by clean-out system shower nozzle, and blow down during accumulated slag by high pressure gas shower nozzle, the dirt of cleaning can fall into waste liquid pool smoothly, and can not pollute the hydrochloric acid in hydrochloric acid fermentation vat, guaranteed the relatively independent of each operation.
Further, utilize threeway to reuse the discarded sanitising agent of the above recoverable in middle part in waste liquid pool, save clean-out system consumption, reduce maintenance cost.
Further, by the setting of extension, slide rail two ends, make gallows frame can complete the lifting to water cooler and lay.
Accompanying drawing explanation
Fig. 1 is a kind of four-stage compressor group gas flow process functional block diagram in prior art.
Fig. 2 is the sectional view of water cooler in gas compression unit in prior art.
Fig. 3 is A-A sectional view in water cooler shown in Fig. 2 in prior art.
Fig. 4 is the structural representation of dredging sewage disposal unit described in the utility model.
In figure: 1 is hydrochloric acid fermentation vat, 2 is waste liquid pool, and 3 is liquid-storing box, and 4 is hydro-pump, and 5 is air compressor, and 6 is gallows frame, and 7 is baffle plate, and 8 is clean-out system shower nozzle, and 9 is high-pressure air shower nozzle, and 10 is supporting seat, and 11 is slide rail, and 12 is dividing plate.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
The dredging sewage disposal unit of water cooler in the utility model gas compression unit, as shown in Figure 4, comprises and is along its length the hydrochloric acid fermentation vat 1 and the waste liquid pool 2 that are wholely set; Described hydrochloric acid fermentation vat 1 and the upper opening of waste liquid pool 2, and on sidewall top along its length, be provided with shared slide rail 11, on slide rail 11, be equipped with gallows frame 6; One side of waste liquid pool 2 is provided with liquid-storing box 3, hydro-pump 4 and air compressor 5; The liquid feeding end of hydro-pump 4 is communicated with liquid-storing box 3 bottoms, and outlet end is provided with clean-out system shower nozzle 8; The exhaust side of air compressor 5 arranges high pressure gas shower nozzle 9 by pipeline.
Preferably, the bottom of hydrochloric acid fermentation vat 1 is provided with at least two supporting seats 10, and the top of supporting seat 10 is circular-arc to lower recess, as shown in Figure 4, and in this preferred embodiment, take three supporting seats 10 evenly arranging as example.In dividing plate 12 between hydrochloric acid fermentation vat 1 and waste liquid pool 2, be provided with the baffle plate 7 of pull up and down.
Preferably, the liquid feeding end of hydro-pump 4 is communicated with waste liquid pool 2 middle parts by the threeway that is provided with transforming valve.The port of clean-out system shower nozzle 8 and high pressure gas shower nozzle 9 is less than the caliber of tracheae in water cooler.Slide rail 11 two ends are respectively arranged with extension that can be flexible.
When the dredging that utilizes the utility model to carry out water cooler gas in gas compression unit is removed contamination, first the water cooler of obstruction is pulled down from gas compression unit, after putting into after utilizing gallows frame 6 to be sling in hydrochloric acid fermentation vat 1 and soaking, by gallows frame 5, its handling is arrived to waste liquid pool 2 tops again, after utilizing the clean-out system storing in liquid-storing box 3 by hydro-pump 4 pressurizations, through clean-out system shower nozzle 8, water cooler is rinsed, with the interior high pressure gas that pressurize through air compressor 5 of high pressure gas shower nozzle 9, blow down endotracheal accumulated slag simultaneously; The clean-out system being blown and accumulated slag drop in waste liquid pool 2 after being stopped by baffle plate 7, finally with clean-out system, carry out after by clean-out system shower nozzle 8 ejection again secondary cleaning and dry after, complete the dredging of water cooler removed contamination.

Claims (6)

1. the dredging sewage disposal unit of water cooler in gas compression unit, is characterized in that, comprises and is along its length the hydrochloric acid fermentation vat (1) and the waste liquid pool (2) that are wholely set; Described hydrochloric acid fermentation vat (1) and the upper opening of waste liquid pool (2), and be provided with shared slide rail (11) on sidewall top along its length, on slide rail (11), be equipped with gallows frame (6); One side of waste liquid pool (2) is provided with liquid-storing box (3), hydro-pump (4) and air compressor (5); The liquid feeding end of hydro-pump (4) is communicated with liquid-storing box (3) bottom, and outlet end is provided with clean-out system shower nozzle (8); The exhaust side of air compressor (5) arranges high pressure gas shower nozzle (9) by pipeline.
2. the dredging sewage disposal unit of water cooler in gas compression unit according to claim 1, is characterized in that, the bottom of described hydrochloric acid fermentation vat (1) is provided with at least two supporting seats (10), and the top of supporting seat (10) is circular-arc to lower recess.
3. the dredging sewage disposal unit of water cooler in gas compression unit according to claim 1 and 2, is characterized in that, in the dividing plate (12) between described hydrochloric acid fermentation vat (1) and waste liquid pool (2), is provided with the baffle plate of pull (7) up and down.
4. the dredging sewage disposal unit of water cooler in gas compression unit according to claim 1, is characterized in that, the liquid feeding end of described hydro-pump (4) is communicated with waste liquid pool (2) middle part by the threeway that is provided with transforming valve.
5. the dredging sewage disposal unit of water cooler in gas compression unit according to claim 1, is characterized in that, described clean-out system shower nozzle (8) and the port of high pressure gas shower nozzle (9) are less than the caliber of tracheae in water cooler.
6. the dredging sewage disposal unit of water cooler in gas compression unit according to claim 1, is characterized in that, described slide rail (11) two ends are respectively arranged with extension that can be flexible.
CN201320745880.6U 2013-11-21 2013-11-21 Dredging and cleaning device of cooler in gas compressor unit Expired - Lifetime CN203546150U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320745880.6U CN203546150U (en) 2013-11-21 2013-11-21 Dredging and cleaning device of cooler in gas compressor unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320745880.6U CN203546150U (en) 2013-11-21 2013-11-21 Dredging and cleaning device of cooler in gas compressor unit

Publications (1)

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CN203546150U true CN203546150U (en) 2014-04-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785468A (en) * 2015-04-15 2015-07-22 南京祥源动力供应有限公司 Backwashing device for cooler of air compressor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785468A (en) * 2015-04-15 2015-07-22 南京祥源动力供应有限公司 Backwashing device for cooler of air compressor

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210820

Address after: 710077 No. 18 West Second Ring Road, Shaanxi, Xi'an

Patentee after: XI'AN HIGH VOLTAGE APPARATUS RESEARCH INSTITUTE Co.,Ltd.

Address before: 710075 Shaanxi city of Xi'an Province Tang Hing Road No. 7

Patentee before: CHINA XD ELECTRIC Co.,Ltd.

Patentee before: XI'AN HIGH VOLTAGE APPARATUS RESEARCH INSTITUTE Co.,Ltd.

TR01 Transfer of patent right
CP01 Change in the name or title of a patent holder

Address after: 710077 No. 18 West Second Ring Road, Shaanxi, Xi'an

Patentee after: Xi'an High Voltage Electrical Apparatus Research Institute Co.,Ltd.

Address before: 710077 No. 18 West Second Ring Road, Shaanxi, Xi'an

Patentee before: XI'AN HIGH VOLTAGE APPARATUS RESEARCH INSTITUTE Co.,Ltd.

CP01 Change in the name or title of a patent holder
CX01 Expiry of patent term

Granted publication date: 20140416

CX01 Expiry of patent term