CN216505829U - Automatic release agent spraying device for pipe piece production line - Google Patents
Automatic release agent spraying device for pipe piece production line Download PDFInfo
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- CN216505829U CN216505829U CN202122537133.0U CN202122537133U CN216505829U CN 216505829 U CN216505829 U CN 216505829U CN 202122537133 U CN202122537133 U CN 202122537133U CN 216505829 U CN216505829 U CN 216505829U
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Abstract
The utility model relates to an automatic release agent spraying device for a pipe sheet production line, which comprises a translation mechanism; the translation mechanism is provided with a support frame, and the top of the support frame is provided with a support plate; one end of the supporting plate is provided with a lifting mechanism, and the other end of the supporting plate is provided with a counterweight frame; a spraying mechanism is arranged at the driving end of the lifting mechanism; the spraying mechanism comprises a fixed frame; a rotating shaft is arranged in the fixed frame, and a first motor is arranged at one end of the fixed frame; l-shaped support legs are symmetrically arranged on two sides of the rotating shaft; the bottoms of the two L-shaped support legs are provided with sliding strips; the bottoms of the two sliding strips are provided with clamping grooves, and two opposite sides of the sliding strips are provided with racks; transverse spray pipes are arranged in the two clamping grooves, and longitudinal spray pipes are arranged at the opposite ends of the two clamping grooves; a gear mechanism is arranged between the two L-shaped support legs; the utility model can adjust the width of two transverse spray pipes by arranging the gear machine, thereby being suitable for moulds of different models, and the uniform stress of the supporting plate can be kept by the counterweight frame.
Description
Technical Field
The utility model relates to the field of spraying equipment, in particular to an automatic release agent spraying device for a pipe sheet production line.
Background
The release agent is a functional substance between the mold and the finished product. The release agent is chemically resistant and does not dissolve when in contact with different chemical components. The release agent also has heat resistance and stress resistance, and is not easy to decompose or wear; the release agent adheres to the mold without transferring to the part being processed, and does not interfere with painting or other secondary processing operations.
At present, most of spraying of the release agent is carried out manually, namely the release agent is manually coated on the inner wall of a mould, or the release agent is sprayed on the inner wall of the mould by simple spraying equipment. The manual spraying method not only wastes manpower and material resources and increases labor cost, but also has low spraying efficiency, uneven spraying and low spraying quality, and has the phenomenon of liquid accumulation to influence the shaping shape of the concrete material. Although the release agent spraying apparatus is also available in the market, the automatic release agent spraying apparatus disclosed in the prior art 202110596846.6 solves the above problems, but still has the following problems: 1. the distance between the spraying pipes cannot be adjusted according to the sizes of the moulds of different models; 2. the crossbeam is easy to collapse and damage under the long-time pressure of the spraying mechanism, and the practical service life is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide an automatic release agent spraying device for a pipe sheet production line.
In order to achieve the purpose, the utility model adopts the technical scheme that: an automatic release agent spraying device for a pipe sheet production line comprises a translation mechanism; the translation mechanism is provided with a support frame; the top of the support frame is horizontally provided with a support plate, and the moving directions of the support plate and the translation mechanism are mutually vertical; one end of the supporting plate, which is far away from the supporting frame, is provided with a lifting mechanism, and the other end of the supporting plate is provided with a counterweight frame for placing a counterweight; a spraying mechanism for spraying is horizontally arranged at the driving end of the lifting mechanism, and the moving directions of the spraying mechanism and the translation mechanism are mutually vertical; the spraying mechanism comprises a fixed frame; the fixing frame is in an inverted U shape, a rotating shaft is horizontally arranged in the fixing frame, and a first motor for driving the rotating shaft to rotate is arranged at one end of the fixing frame; l-shaped support legs are symmetrically arranged on two sides of the rotating shaft; the bottoms of the two L-shaped support legs are connected with sliding strips in a sliding mode, and the moving directions of the two sliding strips and the translation mechanism are perpendicular to each other; the bottoms of the two sliding strips are provided with clamping grooves, and two opposite sides of the sliding strips are provided with racks; transverse spray pipes are arranged in the two clamping grooves, and longitudinal spray pipes are arranged at the opposite ends of the two clamping grooves; and a gear mechanism for driving the two sliding strips to move reversely is arranged between the two L-shaped supporting legs.
Preferably, the gear mechanism comprises a fixing plate arranged between two L-shaped supporting legs; a fourth motor is vertically arranged on the fixing plate, and the driving end penetrates through the fixing plate to a position between the two sliding strips; and a gear meshed with the two racks is rotatably arranged at the driving end of the fourth motor.
Preferably, a storage tank for providing a release agent for the spraying mechanism is arranged in the counterweight frame.
Preferably, the translation mechanism comprises two mutually parallel slide rails; a sliding table is arranged right above the two sliding rails, and a plurality of pulleys which are convenient to slide on the sliding rails are arranged on two sides of the bottom of the sliding table; a driving rod is arranged between two opposite pulleys; a second motor is arranged on the sliding table, and a driving belt is arranged at the driving end of the second motor; the driving belt penetrates through the sliding table and is connected with the driving rod.
Preferably, the lifting mechanism comprises a threaded rod; the threaded rod vertically penetrates through the supporting plate and is in threaded connection with the supporting plate; guide rods are vertically arranged on two sides of the threaded rod; a bearing is arranged at the joint of the threaded rod and the spraying mechanism; the threaded rod is connected with the top ends of the two guide rods through a connecting rod, and a third motor used for driving the threaded rod to rotate is arranged on the connecting rod.
Preferably, distance measuring sensors for measuring distance are arranged at the top of the longitudinal spray pipe and at the bottom of the clamping groove.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the width of the two transverse spray pipes can be adjusted by arranging the gear mechanism, so that the device is suitable for moulds of different models, the cost for purchasing other equipment is reduced, the stress of the support plate can be kept uniform by arranging the counterweight frame, and the service life is prolonged.
Drawings
The technical scheme of the utility model is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic diagram of the overall structure of an automatic release agent spraying device for a segment production line, which is disclosed by the utility model;
FIG. 2 is a left side schematic view of a spraying mechanism of the automatic release agent spraying device for the segment production line, which is disclosed by the utility model;
FIG. 3 is a right side schematic view of a spraying mechanism of the automatic release agent spraying device of the segment production line;
FIG. 4 is a schematic cross-sectional view of a spraying mechanism of the automatic release agent spraying device for the segment production line, which is disclosed by the utility model;
FIG. 5 is a schematic bottom view of a spraying mechanism of the automatic release agent spraying device for the segment production line.
Wherein: 1. a translation mechanism; 2. a support frame; 3. a support plate; 4. a lifting mechanism; 5. a counterweight frame; 6. a spraying mechanism; 7. a fixed mount; 8. a rotating shaft; 9. a first motor; 10. an L-shaped leg; 11. a slide bar; 12. a card slot; 13. a rack; 14. a transverse nozzle; 15. a longitudinal nozzle; 16. a gear mechanism; 17. a fixing plate; 18. a fourth motor; 19. a gear; 20. a slide rail; 21. a sliding table; 22. a pulley; 23. a drive rod; 24. a second motor; 25. a drive belt; 26. a threaded rod; 27. a guide bar; 28. a bearing; 29. a connecting rod; 30. a third motor; 31. a storage tank; 32. and a distance measuring sensor.
Detailed Description
The utility model is described in further detail below with reference to the figures and the embodiments.
FIGS. 1 to 5 show an automatic release agent spraying device for a segment production line, which comprises a translation mechanism 1; the translation mechanism 1 is provided with a support frame 2; the top of the support frame 2 is horizontally provided with a support plate 3, and the moving directions of the support plate 3 and the translation mechanism 1 are mutually vertical; one end of the supporting plate 3, which is far away from the supporting frame 2, is provided with a lifting mechanism 4, and the other end is provided with a counterweight frame 5 for placing a counterweight; a spraying mechanism 6 for spraying is horizontally arranged at the driving end of the lifting mechanism 4, and the moving directions of the spraying mechanism 6 and the translation mechanism 1 are mutually vertical; the spraying mechanism 6 comprises a fixed frame 7; the fixing frame 7 is in an inverted U shape, a rotating shaft 8 is horizontally arranged in the fixing frame 7, and a first motor 9 for driving the rotating shaft 8 to rotate is arranged at one end of the fixing frame; l-shaped support legs 10 are symmetrically arranged on two sides of the rotating shaft 8; the bottoms of the two L-shaped support legs 10 are connected with sliding strips 11 in a sliding mode, and the moving directions of the two sliding strips 11 and the translation mechanism 1 are perpendicular to each other; the bottoms of the two sliding strips 11 are respectively provided with a clamping groove 12, and two opposite sides are respectively provided with a rack 13; a transverse spray pipe 14 is arranged in each of the two clamping grooves 12, and a longitudinal spray pipe 15 is arranged at the opposite end; a gear 19 mechanism 16 for driving the two sliding strips 11 to move reversely is arranged between the two L-shaped supporting legs 10; the gear 19 mechanism 16 comprises a fixed plate 17 arranged between two L-shaped legs 10; a fourth motor 18 is vertically arranged on the fixed plate 17, and a driving end of the fourth motor penetrates through the fixed plate 17 to a position between the two slide bars 11; a gear 19 meshed with the two racks 13 is rotatably arranged at the driving end of the fourth motor 18; the translation mechanism 1 comprises two mutually parallel slide rails 20; a sliding table 21 is arranged right above the two sliding rails 20, and a plurality of pulleys 22 which are convenient to slide on the sliding rails 20 are arranged on two sides of the bottom of the sliding table 21; a driving rod 23 is arranged between two opposite pulleys 22; a second motor 24 is arranged on the sliding table 21, and a driving belt 25 is arranged on the driving end of the second motor 24; the driving belt 25 penetrates through the sliding table 21 and is connected with the driving rod 23; the lifting mechanism 4 comprises a threaded rod 26; the threaded rod 26 vertically penetrates through the support plate 3 and is in threaded connection with the support plate 3; guide rods 27 are vertically arranged on two sides of the threaded rod 26; a bearing 28 is arranged at the joint of the threaded rod 26 and the spraying mechanism 6; the threaded rod 26 is connected with the top ends of the two guide rods 27 through a connecting rod 29, and a third motor 30 for driving the threaded rod 26 to rotate is arranged on the connecting rod 29.
Further, a storage tank 31 for providing a release agent for the spraying mechanism 6 is arranged in the counterweight frame 5, so that the release agent can be provided and can also be used as a counterweight.
Further, distance measuring sensors 32 for measuring distance are arranged at the top of the longitudinal spray pipe 15 and the bottom of the clamping groove 12, so that the width and the height can be conveniently adjusted.
When in use: when the mold needs to be sprayed, firstly, the translation mechanism 1 is driven, the second motor 24 drives the driving belt 25 to rotate, the driving belt 25 drives the driving rod 23 to rotate, the driving rod 23 drives the pulley 22 to rotate, the pulley 22 drives the sliding table to move, then the spraying mechanism 6 is moved to a specified position, the second motor 24 is closed, the first motor 9 is started to drive the rotating shaft 8 to rotate, the first motor 9 is closed after the transverse spraying pipe 14 is opposite to the end face of the mold, the fourth motor 18 is started according to the size of the mold to drive the gear 19 to rotate, the gear 19 drives the two transverse spraying pipes 14 to move along the opposite directions until the two transverse spraying pipes move to the specified position, the fourth motor 18 is closed, then the storage tank 31 is used for providing the release agent for the transverse spraying pipe 14 and the longitudinal spraying pipe 15, then the lifting mechanism 4 is started, and the third motor 30 drives the threaded rod 26 to rotate, the threaded rod 26 drives the guide rod 27 to move downwards, then the spraying mechanism 6 moves downwards, the transverse spray pipe 14 and the longitudinal spray pipe 15 spray the end face and two sides of the mould from top to bottom, the third motor 30 is closed after the transverse spray pipe 14 and the longitudinal spray pipe 15 descend to the designated position, the first motor 9 is started to reset the transverse spray pipe 14, the first motor 9 is closed, the transverse spray pipe 14 starts to spray the bottom face of the mould, the translation mechanism 1 is started to drive the spraying mechanism 6 to move, so as to carry out overall spraying on the two sides and the bottom surface of the mould, when the mould is moved to the other end surface of the mould, stopping the translation mechanism 1, restarting the first motor 9, closing the first motor 9 after the transverse spray pipe 14 is over against the end face at the other position of the mould, restarting the lifting mechanism 4 to drive the spraying mechanism 6 to move upwards, spraying the end face at the other position of the mould by the transverse spray pipe 14 from bottom to top, and finally stopping the equipment to finish spraying.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (6)
1. The utility model provides a section of jurisdiction production line release agent automatic spraying device which characterized in that: comprises a translation mechanism; the translation mechanism is provided with a support frame; the top of the support frame is horizontally provided with a support plate, and the moving directions of the support plate and the translation mechanism are mutually vertical; one end of the supporting plate, which is far away from the supporting frame, is provided with a lifting mechanism, and the other end of the supporting plate is provided with a counterweight frame for placing a counterweight; a spraying mechanism for spraying is horizontally arranged at the driving end of the lifting mechanism, and the moving directions of the spraying mechanism and the translation mechanism are mutually vertical; the spraying mechanism comprises a fixed frame; the fixing frame is in an inverted U shape, a rotating shaft is horizontally arranged in the fixing frame, and a first motor for driving the rotating shaft to rotate is arranged at one end of the fixing frame; l-shaped support legs are symmetrically arranged on two sides of the rotating shaft; the bottoms of the two L-shaped support legs are connected with sliding strips in a sliding mode, and the moving directions of the two sliding strips and the translation mechanism are perpendicular to each other; the bottoms of the two sliding strips are provided with clamping grooves, and two opposite sides of the sliding strips are provided with racks; transverse spray pipes are arranged in the two clamping grooves, and longitudinal spray pipes are arranged at the opposite ends of the two clamping grooves; and a gear mechanism for driving the two sliding strips to move reversely is arranged between the two L-shaped supporting legs.
2. The automatic release agent spraying device for the segment production line according to claim 1, wherein: the gear mechanism comprises a fixed plate arranged between two L-shaped supporting legs; a fourth motor is vertically arranged on the fixing plate, and the driving end penetrates through the fixing plate to a position between the two sliding strips; and a gear meshed with the two racks is rotatably arranged at the driving end of the fourth motor.
3. The automatic release agent spraying device for the segment production line according to claim 1, wherein: and a storage tank for providing a release agent for the spraying mechanism is arranged in the counterweight frame.
4. The automatic release agent spraying device for the segment production line according to claim 1, wherein: the translation mechanism comprises two parallel slide rails; a sliding table is arranged right above the two sliding rails, and a plurality of pulleys which are convenient to slide on the sliding rails are arranged on two sides of the bottom of the sliding table; a driving rod is arranged between two opposite pulleys; a second motor is arranged on the sliding table, and a driving belt is arranged at the driving end of the second motor; the driving belt penetrates through the sliding table and is connected with the driving rod.
5. The automatic release agent spraying device for the segment production line according to claim 1, wherein: the lifting mechanism comprises a threaded rod; the threaded rod vertically penetrates through the supporting plate and is in threaded connection with the supporting plate; guide rods are vertically arranged on two sides of the threaded rod; a bearing is arranged at the joint of the threaded rod and the spraying mechanism; the threaded rod is connected with the top ends of the two guide rods through a connecting rod, and a third motor used for driving the threaded rod to rotate is arranged on the connecting rod.
6. The automatic release agent spraying device for the segment production line according to claim 1, wherein: and distance measuring sensors for measuring distance are arranged at the top of the longitudinal spray pipe and at the bottom of the clamping groove.
Priority Applications (1)
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CN202122537133.0U CN216505829U (en) | 2021-10-21 | 2021-10-21 | Automatic release agent spraying device for pipe piece production line |
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CN202122537133.0U CN216505829U (en) | 2021-10-21 | 2021-10-21 | Automatic release agent spraying device for pipe piece production line |
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CN216505829U true CN216505829U (en) | 2022-05-13 |
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CN202122537133.0U Active CN216505829U (en) | 2021-10-21 | 2021-10-21 | Automatic release agent spraying device for pipe piece production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118046466A (en) * | 2024-04-03 | 2024-05-17 | 重庆新渝洋钢模制造有限公司 | Transverse width adjustable steel template device |
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2021
- 2021-10-21 CN CN202122537133.0U patent/CN216505829U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118046466A (en) * | 2024-04-03 | 2024-05-17 | 重庆新渝洋钢模制造有限公司 | Transverse width adjustable steel template device |
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