CN220553354U - Automatic leveling equipment for patch transformer - Google Patents

Automatic leveling equipment for patch transformer Download PDF

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Publication number
CN220553354U
CN220553354U CN202322253762.XU CN202322253762U CN220553354U CN 220553354 U CN220553354 U CN 220553354U CN 202322253762 U CN202322253762 U CN 202322253762U CN 220553354 U CN220553354 U CN 220553354U
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CN
China
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guide rail
screw guide
fixed
cylinder
lead screw
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CN202322253762.XU
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Chinese (zh)
Inventor
罗辉
马坤林
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Xiamen Yike Electronic Co ltd
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Xiamen Yike Electronic Co ltd
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Abstract

The utility model discloses automatic leveling equipment for a patch transformer, which comprises a rectangular table body, wherein a first screw guide rail parallel to short sides is arranged on one side of the long side of the top of the table body, a supporting frame extending to two short sides is fixed on one side of the other long side of the top of the table body, a second screw guide rail parallel to the first screw guide rail is arranged on one side of the supporting frame facing the first screw guide rail, the first screw guide rail is slidably connected with a first sliding block, a feeding assembly is arranged on the top of the first sliding block, a first leveling assembly and a second leveling assembly which are arranged in a mirror image manner are arranged on two sides of the first screw guide rail, a material taking assembly positioned below the second screw guide rail is arranged at one end of the first screw guide rail, a second sliding block is slidably connected to the second screw guide rail, a moving-out assembly is arranged on the outer side of the second sliding block, and a conveying belt parallel to the first screw guide rail is arranged on one side of the short side of the top of the table body.

Description

Automatic leveling equipment for patch transformer
Technical Field
The utility model relates to the field of chip transformers, in particular to automatic leveling equipment for a chip transformer.
Background
The chip transformer (Surface Mount Transformer) is an electronic component for converting the magnitude of an alternating voltage. It is commonly used on small circuit boards in electronic devices, and the external shape of a chip transformer is usually a planar rectangle with two or more pins for connecting the circuit. Compared with the traditional coil type transformer, the patch transformer has smaller size and lower weight, and is suitable for high-density circuit board design and automatic assembly.
In the course of working of paster transformer, need carry out the flattening with a plurality of pins of paster transformer, traditional flattening equipment needs the manual work to carry out centre gripping and flattening one by one through vice or other instrument to the pin of paster transformer, inefficiency.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides automatic leveling equipment for a patch transformer, which aims to solve the problems that the traditional leveling equipment provided in the background art needs to manually clamp and level pins of the patch transformer one by one through a vice or other tools, and has low efficiency.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides an automatic leveling equipment for paster transformer, includes the rectangle stage body, stage body top long limit one side is equipped with the first lead screw guide rail parallel with the minor face, another long limit one side at stage body top is fixed with the support frame that extends to two minor faces, the support frame is equipped with the second lead screw guide rail parallel with first lead screw guide rail towards one side of first lead screw guide rail, first lead screw guide rail sliding connection has first slider, first slider top is equipped with the material loading subassembly, the both sides of first lead screw guide rail are equipped with the first flattening subassembly and the second flattening subassembly that the mirror image set up, first lead screw guide rail one end is equipped with the material taking subassembly that is located second lead screw guide rail below, second lead screw guide rail sliding connection has the second slider, the second slider outside is equipped with shifts out the subassembly, minor face one side at stage body top is equipped with the conveyer belt parallel with first lead screw guide rail.
Preferably, the feeding assembly comprises: the feeding device comprises a feeding frame, a mounting frame, a clamping groove, a first air cylinder and a pressing plate, wherein the feeding frame is fixed on one side of the top of a first sliding block, the mounting frame is in an inverted L shape, is fixed on the other side of the top of the first sliding block and extends to the upper side of the feeding frame, the clamping groove is arranged at the top of the feeding frame, the first air cylinder is fixed at the top of the mounting frame and faces downwards, an output shaft penetrates to the upper side of the clamping groove, and the pressing plate is fixed at the end part of the output shaft of the first air cylinder and is located right above the clamping groove and is matched with the clamping groove.
Preferably, the first leveling assembly includes: the fixed seat is rectangular and is fixed at the top of the table body and is perpendicular to the first screw guide rail, the second cylinder is fixed at the top of the fixed seat, the output shaft faces the first screw guide rail, and the first pressure head is fixed at the end part of the output shaft of the second cylinder.
Preferably, the second flattening assembly includes: base, telescopic link, elevating socket, fourth cylinder, third cylinder and second pressure head, the base is fixed and is located fixing base one side of first flattening subassembly at the stage body top, the telescopic link is equipped with four and fixes respectively in base top four corners department, the top at four telescopic links is fixed to the elevating socket, the fourth cylinder is fixed at the base top, and the output is perpendicular with elevating socket bottom, the third cylinder is fixed at the elevating socket top to with the second cylinder mirror image setting of first flattening subassembly, the output shaft tip at the third cylinder is fixed to the second pressure head.
Preferably, a plurality of pressing blocks are fixed on one side, facing the first screw guide rail, of the first pressing head of the first leveling assembly and the second pressing head of the second leveling assembly, and the number of the pressing blocks corresponds to the number of pins on one side of the patch transformer, and the first pressing head and the second pressing head can extend into the clamping groove of the feeding assembly.
Preferably, the material taking assembly comprises a sixth air cylinder and a clamping plate, wherein the sixth air cylinder is fixed at one end of the first screw rod guide rail, one side of the clamping plate is U-shaped and fixed at the end part of an output shaft of the sixth air cylinder, and one side of the U-shape of the clamping plate can penetrate through a mounting frame of the material loading assembly and is abutted to the bottom of the patch transformer.
Preferably, the removing assembly includes: the device comprises a sliding seat, a lifting block, a fifth cylinder and a pneumatic claw, wherein the sliding seat is fixed on one side, facing the first screw rod guide rail, of the second sliding block, a sliding groove perpendicular to the table body is formed in the sliding seat, the lifting block is slidably connected in the sliding groove of the sliding seat, the fifth cylinder is fixed on the top of the sliding seat and faces downwards, the end part of an output shaft is fixed on the top of the lifting block, and the pneumatic claw is fixed on the bottom of the lifting block and is located right above one side of a clamping plate U shape of the material taking assembly.
Preferably, the top of the table body is further covered and fixed with a protective cover, one side of the protective cover is provided with a discharge hole and a feed inlet corresponding to one end of the conveyor belt and one end of the first screw guide rail, one side of the table body is further fixed with a supporting plate positioned below the discharge hole and the feed inlet, the top of the supporting plate is provided with a mirrored starting button, and one side of the protective cover is further hinged with a cover door.
Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the top of the table body is provided with the feeding assembly, the mirror image first leveling assembly, the mirror image second leveling assembly, the material taking assembly, the removing assembly and the conveyor belt, the patch transformer is manually placed in the clamping groove of the feeding assembly, the pressing plate of the feeding assembly presses the patch transformer and sequentially sends the patch transformer to the space between the mirror image first leveling assembly and the mirror image second leveling assembly, pins on two sides are flattened and lifted up, the leveling is performed by simulating manual operation, the leveling is carried out and then sent to the material taking assembly, the clamping plate of the material taking assembly lifts the patch transformer, the feeding assembly returns to the initial position and continues feeding, then the lifted patch transformer is clamped by the pneumatic clamp of the removing assembly and sent to the conveyor belt, and finally the patch transformer is sent out.
Drawings
FIG. 1 is a schematic view of the present utility model with the protective cover removed;
FIG. 2 is an enlarged view of the utility model at A of FIG. 1;
FIG. 3 is a schematic view of a single first screed assembly and a single second screed assembly of the present utility model;
FIG. 4 is an enlarged view of the utility model at B of FIG. 1;
FIG. 5 is an external view of the present utility model;
wherein: 1. a table body; 2. a feeding assembly; 3. a first lead screw guide rail; 4. a first slider; 5. a discharging frame; 6. a mounting frame; 7. a clamping groove; 8. a pressing plate; 9. a first cylinder; 10. a first flattening assembly; 11. a second cylinder; 12. a first ram; 13. briquetting; 14. a fixing seat; 15. a second flattening assembly; 16. a base; 17. a telescopic rod; 18. a lifting seat; 19. a third cylinder; 20. a second ram; 21. a fourth cylinder; 22. a support frame; 23. a second lead screw guide rail; 24. a second slider; 25. a sliding seat; 26. a lifting block; 27. a pneumatic claw; 28. a fifth cylinder; 29. removing the assembly; 30. a material taking assembly; 31. a sixth cylinder; 32. a clamping plate; 33. a conveyor belt; 34. a protective cover; 35. a feed inlet; 36. a discharge port; 37. a supporting plate; 38. and (5) starting a button.
Detailed Description
In order that the manner in which the above recited features, objects and advantages of the present utility model are obtained will become readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Based on the examples in the embodiments, those skilled in the art can obtain other examples without making any inventive effort, which fall within the scope of the utility model. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents, etc. used in the following examples are commercially available unless otherwise specified.
Examples:
as shown in fig. 1-5, the utility model provides an automatic leveling device for a patch transformer, which comprises a rectangular table body 1, wherein a first lead screw guide rail 3 parallel to short sides is arranged on one side of a long side of the top of the table body 1, a support frame 22 extending to two short sides is fixed on one side of the other long side of the top of the table body 1, a second lead screw guide rail 23 parallel to the first lead screw guide rail 3 is arranged on one side of the support frame 22 facing the first lead screw guide rail 3, a first sliding block 4 is slidably connected to the first lead screw guide rail 3, a feeding component 2 is arranged on the top of the first sliding block 4, a first leveling component 10 and a second leveling component 15 which are arranged in a mirror image manner are arranged on two sides of the first lead screw guide rail 3, a material taking component 30 positioned below the second lead screw guide rail 23 is arranged at one end of the first lead screw guide rail 3, a second sliding block 24 is slidably connected to the second lead screw guide rail 23, a moving-out component 29 is arranged on the outer side of the second sliding block 24, and a conveying belt 33 parallel to the first lead screw guide rail 3 is arranged on one side of the top of the table body 1;
when in use, an operator is placed at the feed port 35, the patch transformer is placed in the clamping groove 7 of the feeding assembly 2, the clamping groove 7 can be replaced according to patch transformers of different types, then the mirror image starting button 38 is pressed by both hands, the first lead screw guide rail 3 and the second lead screw guide rail 23 are both self-powered, the first lead screw guide rail 3 slides the sliding block between the mirror image first leveling assemblies 10 after starting, the second cylinder 11 of the mirror image first leveling assemblies 10 drives the first pressing head 12, the pressing blocks 13 of the two pressing heads press pins on two sides of the patch transformer, then the sliding block is slid between the mirror image second leveling assemblies 15, the third cylinder 19 of the mirror image second leveling assemblies 15 drives the pressing blocks 13 of the second pressing head 20, the pressing blocks 13 can be abutted under the pins of the patch transformer, then the whole upper part is driven to move upwards by the fourth cylinder 21, the extruded pins are stirred upwards to simulate the manual leveling operation in the prior art, the first sliding block 4 is slid to the material taking assembly 30 after the leveling operation, the clamping plate 32 is driven to move downwards in advance through the sixth air cylinder 31, then one U-shaped side of the clamping plate 32 is abutted against the bottom of the patch transformer in the groove of the feeding assembly 2 through the mounting frame 6, then the clamping plate 32 is driven to move upwards through the sixth air cylinder 31 to lift the patch transformer, the first lead screw guide rail 3 drives the first sliding block 4 to enable the feeding assembly 2 to return to the feeding opening 35 to continue feeding, the fifth air cylinder 28 of the moving assembly 29 drives the lifting block 26 to move downwards at the moment, the patch transformer at the top of the clamping plate 32 is clamped and moved upwards through the pneumatic claw 27, the second sliding block 24 is driven to the position of the conveying belt 33 through the second lead screw guide rail 23 to place the patch transformer above the conveying belt 33, the conveyor 33 conveys the chip transformers to the discharge opening 36 for the complete levelling operation, wherein the conveyor 33 is provided with a drive member, such as a motor.
In this embodiment, specifically, the feeding assembly 2 includes: the feeding frame 5, the mounting bracket 6, draw-in groove 7, first cylinder 9 and clamp plate 8, feeding frame 5 is fixed in one side of first slider 4 top, mounting bracket 6 is the shape of falling L, fixes at first slider 4 top opposite side to extend to feeding frame 5 top, draw-in groove 7 is installed at feeding frame 5 top, first cylinder 9 is fixed at mounting bracket 6 top and down, and the output shaft runs through to draw-in groove 7 top, clamp plate 8 is fixed at first cylinder 9 output shaft tip, and is located draw-in groove 7 directly over to coincide with draw-in groove 7.
In this embodiment, specifically, the first leveling component 10 includes: the fixed seat 14, the second cylinder 11 and the first pressure head 12, the fixed seat 14 is rectangular and fixed at the top of the table body 1 and is perpendicular to the first screw guide rail 3, the second cylinder 11 is fixed at the top of the fixed seat 14, the output shaft faces the first screw guide rail 3, and the first pressure head 12 is fixed at the end part of the output shaft of the second cylinder 11.
In this embodiment, specifically, the second leveling component 15 includes: the lifting device comprises a base 16, telescopic rods 17, lifting seats 18, fourth air cylinders 21, third air cylinders 19 and a second pressure head 20, wherein the base 16 is fixed on one side of a fixed seat 14 of a first leveling assembly 10 at the top of a table body 1, the telescopic rods 17 are provided with four telescopic rods and are respectively fixed at four corners of the top of the base 16, the lifting seats 18 are fixed at the top ends of the four telescopic rods 17, the fourth air cylinders 21 are fixed at the top of the base 16, the output ends of the fourth air cylinders are perpendicular to the bottom of the lifting seats 18, the third air cylinders 19 are fixed at the top of the lifting seats 18 and are arranged in a mirror image with the second air cylinders 11 of the first leveling assembly 10, and the second pressure head 20 is fixed at the end part of an output shaft of the third air cylinders 19.
In this embodiment, specifically, the first pressing head 12 of the first leveling component 10 and the second pressing head 20 of the second leveling component 15 are fixed with a plurality of pressing blocks 13 towards one side of the first lead screw guide rail 3, and the number of the pressing blocks 13 corresponds to the number of pins on one side of the chip transformer, and the first pressing head 12 and the second pressing head 20 can extend into the clamping groove 7 of the feeding component 2.
In this embodiment, specifically, the material taking assembly 30 includes a sixth air cylinder 31 and a clamping plate 32, where the sixth air cylinder 31 is fixed at one end of the first screw guide rail 3, one side of the clamping plate 32 is U-shaped and fixed at the end of the output shaft of the sixth air cylinder 31, and one side of the U-shape of the clamping plate 32 can pass through the mounting frame 6 of the material loading assembly 2 and is abutted to the bottom of the patch transformer.
In this embodiment, specifically, the removing assembly 29 includes: the device comprises a sliding seat 25, a lifting block 26, a fifth air cylinder 28 and a pneumatic claw 27, wherein the sliding seat 25 is fixed on one side, facing the first screw guide rail 3, of the second sliding block 24, a sliding groove perpendicular to the table body 1 is formed, the lifting block 26 is slidably connected in the sliding groove of the sliding seat 25, the fifth air cylinder 28 is fixed on the top of the sliding seat 25 and faces downwards, the end part of an output shaft is fixed on the top of the lifting block 26, and the pneumatic claw 27 is fixed on the bottom of the lifting block 26 and is located right above one U-shaped side of a clamping plate 32 of the material taking assembly 30.
In this embodiment, specifically, the top of the table body 1 is further covered and fixed with a protective cover 34, one surface of the protective cover 34 is provided with a discharge port 36 and a feed port 35 corresponding to one end of the conveyor belt 33 and one end of the first screw guide rail 3, one side of the table body 1 is further fixed with a supporting plate 37 located below the discharge port 36 and the feed port 35, the top of the supporting plate 37 is provided with a mirrored start button 38, and one side of the protective cover 34 is further hinged with a cover door;
a programmable control box can be arranged in the table body 1 and is electrically connected with the starting buttons 38 and other driving parts, so that the two starting buttons 38 can be pressed simultaneously to start the equipment.
Working principle: when in use, an operator is placed at the feed port 35, the patch transformer is placed in the clamping groove 7 of the feeding assembly 2, the clamping groove 7 can be replaced according to patch transformers of different types, then the mirror image starting button 38 is pressed by both hands, the first lead screw guide rail 3 and the second lead screw guide rail 23 are both self-powered, the first lead screw guide rail 3 slides the sliding block between the mirror image first leveling assemblies 10 after starting, the second cylinder 11 of the mirror image first leveling assemblies 10 drives the first pressing head 12, the pressing blocks 13 of the two pressing heads press pins on two sides of the patch transformer, then the sliding block is slid between the mirror image second leveling assemblies 15, the third cylinder 19 of the mirror image second leveling assemblies 15 drives the pressing blocks 13 of the second pressing head 20, the pressing blocks 13 can be abutted under the pins of the patch transformer, then the whole upper part is driven to move upwards by the fourth cylinder 21, the extruded pins are stirred upwards to simulate the manual leveling operation in the prior art, the first sliding block 4 is slid to the material taking assembly 30 after the leveling operation, the clamping plate 32 is driven to move downwards in advance through the sixth air cylinder 31, then one U-shaped side of the clamping plate 32 is abutted against the bottom of the patch transformer in the groove of the feeding assembly 2 through the mounting frame 6, then the clamping plate 32 is driven to move upwards through the sixth air cylinder 31 to lift the patch transformer, the first lead screw guide rail 3 drives the first sliding block 4 to enable the feeding assembly 2 to return to the feeding opening 35 to continue feeding, the fifth air cylinder 28 of the moving assembly 29 drives the lifting block 26 to move downwards at the moment, the patch transformer at the top of the clamping plate 32 is clamped and moved upwards through the pneumatic claw 27, the second sliding block 24 is driven to the position of the conveying belt 33 through the second lead screw guide rail 23 to place the patch transformer above the conveying belt 33, the conveyor 33 conveys the chip transformers to the discharge opening 36 for the complete levelling operation, wherein the conveyor 33 is provided with a drive member, such as a motor.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. Automatic leveling equipment for patch transformer, including rectangle stage body (1), its characterized in that: the utility model discloses a feeding device for a material conveying machine, including a platform body (1), a first lead screw guide rail (3) parallel with the minor face is arranged on one side of the long side of platform body (1), another long side of platform body (1) top is fixed with support frame (22) that extends to two minor faces, support frame (22) are equipped with second lead screw guide rail (23) parallel with first lead screw guide rail (3) towards one side of first lead screw guide rail (3), first lead screw guide rail (3) sliding connection has first slider (4), first slider (4) top is equipped with material loading subassembly (2), the both sides of first lead screw guide rail (3) are equipped with first flattening subassembly (10) and second flattening subassembly (15) that the mirror image set up, first lead screw guide rail (3) one end is equipped with material taking subassembly (30) that are located second lead screw guide rail (23) below, second lead screw guide rail (23) sliding connection has second slider (24), second slider (24) outside is equipped with and shifts out subassembly (29), minor face one side at platform body (1) top is equipped with conveyer belt (33) parallel with first lead screw guide rail (3).
2. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the feeding assembly (2) comprises: blowing frame (5), mounting bracket (6), draw-in groove (7), first cylinder (9) and clamp plate (8), blowing frame (5) are fixed in first slider (4) top one side, mounting bracket (6) are the shape of falling L, fix in first slider (4) top opposite side to extend to blowing frame (5) top, draw-in groove (7) are installed at blowing frame (5) top, first cylinder (9) are fixed at mounting bracket (6) top and are down, and the output shaft runs through to draw-in groove (7) top, clamp plate (8) are fixed at first cylinder (9) output shaft tip, and are located draw-in groove (7) directly over to coincide with draw-in groove (7).
3. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the first levelling assembly (10) comprises: fixing base (14), second cylinder (11) and first pressure head (12), fixing base (14) are the rectangle and fix at stage body (1) top to perpendicular with first lead screw guide rail (3), second cylinder (11) are fixed at fixing base (14) top, and output shaft orientation first lead screw guide rail (3), first pressure head (12) are fixed at the output shaft tip of second cylinder (11).
4. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the second levelling assembly (15) comprises: base (16), telescopic link (17), elevating socket (18), fourth cylinder (21), third cylinder (19) and second pressure head (20), base (16) are fixed and are located fixing base (14) one side of first flattening subassembly (10) at stage body (1) top, telescopic link (17) are equipped with four and fix respectively in base (16) top four corners department, elevating socket (18) are fixed on the top of four telescopic link (17), fourth cylinder (21) are fixed at base (16) top, and the output is perpendicular with elevating socket (18) bottom, third cylinder (19) are fixed at elevating socket (18) top to with second cylinder (11) mirror image setting of first flattening subassembly (10), second pressure head (20) are fixed at the output shaft tip of third cylinder (19).
5. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: a plurality of pressing blocks (13) are fixed on one side, facing the first screw guide rail (3), of a first pressing head (12) of the first leveling assembly (10) and a second pressing head (20) of the second leveling assembly (15), the number of the pressing blocks (13) corresponds to the number of pins on one side of the patch transformer, and the first pressing head (12) and the second pressing head (20) can extend into a clamping groove (7) of the feeding assembly (2).
6. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the material taking assembly (30) comprises a sixth air cylinder (31) and a clamping plate (32), wherein the sixth air cylinder (31) is fixed at one end of the first screw guide rail (3), one side of the clamping plate (32) is U-shaped and is fixed at the end part of an output shaft of the sixth air cylinder (31), and one side of the U-shape of the clamping plate (32) can penetrate through a mounting frame (6) of the material feeding assembly (2) and is abutted to the bottom of the patch transformer.
7. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the removal assembly (29) comprises: sliding seat (25), lifter block (26), fifth cylinder (28) and pneumatic claw (27), sliding seat (25) are fixed in one side of second slider (24) orientation first lead screw guide rail (3), and offer the spout of perpendicular to stage body (1), lifter block (26) sliding connection is in the spout of sliding seat (25), fifth cylinder (28) are fixed at sliding seat (25) top and down, and output shaft tip and lifter block (26) top are fixed, pneumatic claw (27) are fixed in lifter block (26) bottom, and are located directly over splint (32) U-shaped one side of getting material subassembly (30).
8. An automatic leveling apparatus for a chip transformer as set forth in claim 1, wherein: the novel automatic feeding device is characterized in that a protective cover (34) is fixedly covered on the top of the table body (1), a discharge hole (36) and a feed inlet (35) corresponding to one end of the conveyor belt (33) and one end of the first screw guide rail (3) are formed in one face of the protective cover (34), a supporting plate (37) located below the discharge hole (36) and the feed inlet (35) is further fixed on one side of the table body (1), a mirror-image starting button (38) is arranged on the top of the supporting plate (37), and a cover door is further hinged to one side of the protective cover (34).
CN202322253762.XU 2023-08-22 2023-08-22 Automatic leveling equipment for patch transformer Active CN220553354U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322253762.XU CN220553354U (en) 2023-08-22 2023-08-22 Automatic leveling equipment for patch transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322253762.XU CN220553354U (en) 2023-08-22 2023-08-22 Automatic leveling equipment for patch transformer

Publications (1)

Publication Number Publication Date
CN220553354U true CN220553354U (en) 2024-03-01

Family

ID=90005214

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322253762.XU Active CN220553354U (en) 2023-08-22 2023-08-22 Automatic leveling equipment for patch transformer

Country Status (1)

Country Link
CN (1) CN220553354U (en)

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