CN220549250U - Push-in type automatic box filling machine - Google Patents
Push-in type automatic box filling machine Download PDFInfo
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- CN220549250U CN220549250U CN202322267325.3U CN202322267325U CN220549250U CN 220549250 U CN220549250 U CN 220549250U CN 202322267325 U CN202322267325 U CN 202322267325U CN 220549250 U CN220549250 U CN 220549250U
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- push
- pushing
- plate
- conveying belt
- lifting
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- 238000007789 sealing Methods 0.000 claims abstract description 28
- 230000007306 turnover Effects 0.000 claims abstract description 26
- 230000000903 blocking effect Effects 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 2
- 235000013372 meat Nutrition 0.000 description 7
- 238000007906 compression Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 229920001821 foam rubber Polymers 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Abstract
The utility model discloses a push-in type automatic box filling machine, which comprises: the automatic box sealing device comprises a first conveying belt, a first pushing mechanism, a second pushing mechanism, a lifting mechanism, a turnover mechanism, a second conveying belt, a third conveying belt and a box sealing mechanism, wherein the first pushing mechanism and the lifting mechanism are arranged on two opposite sides of the first conveying belt, the second pushing mechanism is arranged below the first pushing mechanism, the turnover mechanism is arranged on one side of the lifting mechanism and opposite to the second pushing mechanism, the turnover mechanism is arranged on the second conveying belt, an outlet of the third conveying belt is arranged above an inlet of the second conveying belt, and the box sealing mechanism is arranged at an outlet of the second conveying belt. The utility model provides a push-in automatic box filling machine, which is controlled by a control system to realize quick automatic box filling, box sealing and detection of the quantity of packaged products, so that the conditions of missing and less packaging are prevented.
Description
Technical Field
The utility model belongs to the technical field of automatic boxing, and particularly relates to a push-in type automatic boxing machine.
Background
The automatic case packer is used for packing products into phases in a certain arrangement and closing an opening portion of the case. The manual boxing mode is high in labor intensity and low in efficiency, and cannot meet the requirements of mass and automatic production.
In the prior art, an automatic box filler is disclosed in CN 216970197U. The whole automatic box filling machine is controlled by the main control system, so that the whole processes of box feeding, box pushing, box sorting, box filling and box discharging can be automatically completed, and the automatic box filling machine is reasonable in structural design and can realize rapid automatic box filling. However, the boxing can still be completed under the condition of insufficient quantity of products, and the phenomena of less packaging and missing packaging are easy to occur.
Disclosure of Invention
The utility model aims to provide a push-in automatic box filling machine, which solves the problems of easy occurrence of few and missing of the prior art.
To this end, the utility model provides a push-in automatic boxing machine comprising: the automatic box sealing device comprises a first conveying belt, a first pushing mechanism, a second pushing mechanism, a lifting mechanism, a turnover mechanism, a second conveying belt, a third conveying belt and a box sealing mechanism, wherein the first pushing mechanism and the lifting mechanism are arranged on two opposite sides of the first conveying belt, the second pushing mechanism is arranged below the first pushing mechanism, the turnover mechanism is arranged on one side of the lifting mechanism and opposite to the second pushing mechanism, the turnover mechanism is arranged on the second conveying belt, an outlet of the third conveying belt is arranged above an inlet of the second conveying belt, and the box sealing mechanism is arranged at an outlet of the second conveying belt.
Preferably, the first pushing mechanism comprises a first air cylinder, a first push plate and a camera, wherein the first air cylinder is connected with the first push plate through a push rod, and the camera is arranged above the first conveyor belt. The first pushing mechanism is used for pushing the products into the lifting mechanism, and the camera is used for shooting images of the products and judging whether the quantity of the products is enough.
Preferably, the lifting mechanism comprises a lifting seat and a lifting table, wherein the lifting seat is vertically and slidably connected with the lifting table, a hollow window is arranged at the bottom of the lifting seat, and the hollow window is connected with the turnover mechanism. The lifting mechanism is used for arranging and stacking the products and transporting the products up and down.
Preferably, the second pushing mechanism comprises a second air cylinder and a second pushing plate, the second air cylinder is connected with the second pushing plate through a push rod, and the size of the second pushing plate is the same as that of the hollow window. The second pushing mechanism is used for pushing the piled products into the paper boxes in the overturning mechanism.
Preferably, the end of the first conveyor belt is provided with a blocking plate, and the blocking plate and the end surface of one side, close to the end of the first conveyor belt, on the lifting table are in the same vertical plane. The blocking plate is used for blocking the products and arranging the products into a row.
Preferably, the turnover mechanism comprises a bearing plate, a rotating shaft, an L-shaped frame, a third air cylinder and a third push plate, wherein the bearing plate is arranged on the rotating shaft and is on the same horizontal plane with the bottom of an empty window of the lifting seat, the L-shaped frame is arranged on the rotating shaft and is vertical to the bearing plate, the third air cylinder is arranged on the L-shaped frame, the third push plate is connected with the third air cylinder through a push rod, and the third push plate is parallel to the bearing plate. The turnover mechanism is used for turning over the cartons filled with products onto the second conveyor belt.
Preferably, a foam cushion is arranged on the third push plate. The foam-rubber cushion is used for reducing the pressure of the third push plate to the paper box.
Preferably, the box sealing mechanism comprises a supporting frame, a front rotary hammer, a rear rotary hammer, a fourth cylinder and a fourth push plate, wherein the supporting frame is arranged above the second conveying belt, the front rotary hammer and the rear rotary hammer are arranged on the supporting frame and are opposite to each other, the front rotary hammer and the rear rotary hammer are arranged in the movement direction of the second conveying belt, the number of the fourth cylinder is two, the two fourth cylinders are arranged on the supporting frame on two sides of the second conveying belt, and the fourth push plate is connected with the fourth cylinder through a push rod. The box sealing mechanism is used for closing the paper box.
Preferably, a slide way in the vertical direction is arranged on the side surface, close to the outlet of the second conveyor belt, of the support frame, a slide bar is arranged in the slide way, and the slide bar is connected with the press roller.
Preferably, the box sealing device further comprises a control system, wherein the control system is electrically connected with the first pushing mechanism, the second pushing mechanism, the lifting mechanism, the turnover mechanism and the box sealing mechanism.
The beneficial effects are that:
1. the utility model provides a push-in automatic box filling machine, which is controlled by a control system to realize quick automatic box filling, box sealing and detection of the quantity of packaged products, so that the conditions of missing and less packaging are prevented.
2. Products arranged in a row on a conveyor belt are pushed into a box in the prior art, but when one product is less on the conveyor belt, the products are pushed into the box according to the normal flow, and the conditions of neglected loading and less loading are easy to occur. According to the utility model, the first camera shoots the images of the products on the first conveyor belt in real time, the images are transmitted to the control system, the control system recognizes the quantity of the products on the first conveyor belt through the image recognition algorithm, the standby waiting is carried out when the quantity of the products is insufficient, the first pushing mechanism pushes the products to enter the lifting mechanism when the quantity of the products is enough, the phenomena of missing and missing are avoided, the products on the first conveyor belt do not need to be arranged strictly according to the distance, and the blocking plates on the first conveyor belt can block the products and are arranged side by side.
3. The first pushing mechanism pushes the product to enter the lifting table, the lifting table descends to the height of one layer after the product is piled up to one layer, the lifting table descends to the bottom after the product is piled up completely, the second pushing mechanism pushes the piled up product into the carton in the turnover mechanism from the empty window, and the size of the second pushing plate is the same as that of the empty window, so that the product can be pushed out completely and synchronously, and the piled product is orderly piled in the carton.
4. The carton filled with the product by the turnover mechanism rotates 90 degrees and falls on the second conveyor belt, and moves into the carton sealing mechanism along with the second conveyor belt. The turnover mechanism enables products to be transversely arranged in a straight line, the products are orderly arranged, and the products cannot be scattered during turnover. The foam-rubber cushion on the third push plate can reduce the pressure when the third push plate compresses the paper box, and prevent the paper box from being crushed.
5. The front rotary hammer, the rear rotary hammer and the fourth push plate in the carton sealing mechanism can fold up four folded plates of the carton, and the compression roller presses the folded plates to be smooth, so that the carton is sealed.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an embodiment of a push-in automatic box filling machine according to the present utility model.
Fig. 2 is a schematic structural view of a turnover mechanism of an embodiment of a push-in automatic box filling machine according to the present utility model.
Fig. 3 is a schematic structural view of a first pushing mechanism, a second pushing mechanism and a lifting mechanism of an embodiment of a push-in automatic box filling machine according to the present utility model.
Fig. 4 is a schematic structural view of a box sealing mechanism of an embodiment of a push-in automatic box filling machine according to the present utility model.
In the figure: the device comprises a first conveyor belt, a 11-blocking plate, a 2-first pushing mechanism, a 21-first cylinder, a 22-first push plate, a 23-camera, a 3-second pushing mechanism, a 31-second cylinder, a 32-second push plate, a 4-lifting mechanism, a 41-lifting seat, a 42-lifting platform, a 43-hollow window, a 5-turnover mechanism, a 51-bearing plate, a 52-rotating shaft, a 53-L-shaped frame, a 54-third cylinder, a 55-third push plate, a 6-second conveyor belt, a 7-third conveyor belt, an 8-box sealing mechanism, a 81-supporting frame, a 82-front rotary hammer, a 83-rear rotary hammer, a 84-fourth cylinder, a 85-fourth push plate, a 85-slideway, a 86-sliding rod and a 87-compression roller.
Detailed Description
The contents of the present utility model can be more easily understood by referring to the following detailed description of preferred embodiments of the present utility model and examples included. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. In case of conflict, the present specification, definitions, will control.
Example 1:
the push-in automatic box filling machine is shown in the figures 1-4, the meat warehouse is associated with the large-scale meat grinder, so that meat is conveniently and automatically put into the meat grinder from the meat warehouse, manual carrying is not needed in the middle, and the efficiency is high; meanwhile, the meat can be cleaned before meat mincing, so that the product meets the sanitary standard.
A push-in automatic case packer comprising: the first conveyer belt 1, first pushing mechanism 2, second pushing mechanism 3, elevating system 4, tilting mechanism 5, second conveyer belt 6, third conveyer belt 7, box sealing mechanism 8, first pushing mechanism 2 is in the opposite both sides of first conveyer belt 1 with elevating system 4, second pushing mechanism 3 is below first pushing mechanism 2, tilting mechanism 5 is on one side of elevating system 4 and opposite with second pushing mechanism 3, tilting mechanism 5 is on second conveyer belt 6, the export of third conveyer belt 7 is above the entry of second conveyer belt 6, box sealing mechanism 8 is in second conveyer belt 6 exit. The third conveyor belt 7 is used for feeding the cartons.
The first pushing mechanism 2 comprises a first cylinder 21, a first push plate 22 and a camera 23, wherein the first cylinder 21 is connected with the first push plate 22 through a push rod, and the camera 23 is arranged above the first conveyor belt 1. The first pushing mechanism 2 is used for pushing the product into the lifting mechanism 4, the camera 23 is used for shooting an image of the product and transmitting the image back to the control system, the control system judges whether the quantity of the product is enough, and when the quantity is enough, the first cylinder 21 is started to drive the first pushing plate 22 to push the product into the lifting platform.
The lifting mechanism 4 comprises a lifting seat 41 and a lifting table 42, the lifting seat 41 is vertically and slidably connected with the lifting table 42, a hollow window 43 is arranged at the bottom of the lifting seat 41, and the hollow window 43 is connected with the turnover mechanism 5. The lifting mechanism 4 is used for arranging and stacking products and transporting the products up and down.
The second pushing mechanism 3 comprises a second air cylinder 31 and a second pushing plate 32, the second air cylinder 31 is connected with the second pushing plate 32 through a push rod, and the size of the second pushing plate 32 is the same as that of the hollow window 43. The second pushing mechanism 3 is used to push the piled products into the cartons in the turning mechanism 5.
The end of the first conveyor belt 1 is provided with a blocking plate 11, and the blocking plate 11 and the end surface of one side, close to the end of the first conveyor belt 1, on the lifting table 42 are in the same vertical plane. The blocking plate 11 serves to block the products so that the products are arranged in a row.
The turnover mechanism 5 comprises a bearing plate 51, a rotating shaft 52, an L-shaped frame 53, a third air cylinder 54 and a third push plate 55, wherein the bearing plate 51 is arranged on the rotating shaft 52 and is on the same horizontal plane with the bottom of the empty window 43 of the lifting seat 41, the L-shaped frame 53 is arranged on the rotating shaft 52 and is vertical to the bearing plate 51, the third air cylinder 54 is arranged on the L-shaped frame 53, the third push plate 55 is connected with the third air cylinder 54 through a push rod, the third push plate 55 is parallel to the bearing plate 51, and a foam-rubber cushion 56 is arranged on the third push plate 55. The turning mechanism 5 is used to turn the cartons loaded with products onto the second conveyor belt 6. The foam cushion 56 serves to reduce the pressure of the third push plate 55 against the carton.
The box sealing mechanism 8 comprises a supporting frame 81, a front rotary hammer 82, a rear rotary hammer 83, a fourth air cylinder 84 and a fourth push plate 85, wherein the supporting frame 81 is arranged above the second conveying belt 6, the front rotary hammer 82 and the rear rotary hammer 83 are arranged on the supporting frame 81, the front rotary hammer 82 is opposite to the rear rotary hammer 83, the front rotary hammer 82 and the rear rotary hammer 83 are arranged in the moving direction of the second conveying belt 6, two fourth air cylinders 84 are arranged on the supporting frame 81 on two sides of the second conveying belt 6, the fourth push plate 85 is connected with the fourth air cylinders 84 through push rods, a slideway 85 in the vertical direction is arranged on the side surface, close to the outlet of the second conveying belt 6, of the supporting frame 81, a sliding rod 86 is arranged in the slideway, and the sliding rod 86 is connected with a compression roller 87. The box sealing mechanism 8 is used to close the carton.
The box sealing device also comprises a control system, wherein the control system is electrically connected with the first pushing mechanism 2, the second pushing mechanism 3, the lifting mechanism 4, the turnover mechanism 5 and the box sealing mechanism 8.
Working principle: the products are put into the entrance of the first conveyor belt 1, move to the blocking plate 11 and are blocked by the blocking plate 11 and are arranged in a row, the camera 23 shoots real-time images and transmits the real-time images to the control system, the control system recognizes the quantity of the products through an image recognition algorithm, the first pushing mechanism 2 is started to push the products onto the lifting table 42 when the quantity of the products is enough, the lifting table 42 descends one layer after one layer is fully piled, the lifting table 42 descends to the bottom after the piling is fully finished, the second pushing mechanism 3 pushes the piled products into the cartons in the turnover mechanism 5 from the empty window 43, and the second pushing plate 32 has the same size as the empty window 43, so that the products are pushed out completely and synchronously, and the piling is tidy in the cartons. The turnover mechanism 5 turns over the cartons by 90 degrees, falls on the second conveyor belt 6 and moves into the carton sealing mechanism 8 along with the second conveyor belt 6, the front rotary hammer 82, the rear rotary hammer 83 and the fourth push plate 85 fold up the four folded plates of the cartons inwards, and the press roller 87 presses down the folded plates to flatten the folded plates, so that the cartons are sealed.
The foregoing examples are illustrative only and serve to explain some features of the method of the utility model. The appended claims are intended to claim the broadest possible scope and the embodiments presented herein are merely illustrative of selected implementations based on combinations of all possible embodiments. It is, therefore, not the intention of the applicant that the appended claims be limited by the choice of examples illustrating the features of the utility model. Some numerical ranges used in the claims also include sub-ranges within which variations in these ranges should also be construed as being covered by the appended claims where possible.
Claims (10)
1. A push-in automatic case packer, comprising: the automatic box sealing device comprises a first conveying belt, a first pushing mechanism, a second pushing mechanism, a lifting mechanism, a turnover mechanism, a second conveying belt, a third conveying belt and a box sealing mechanism, wherein the first pushing mechanism and the lifting mechanism are arranged on two opposite sides of the first conveying belt, the second pushing mechanism is arranged below the first pushing mechanism, the turnover mechanism is arranged on one side of the lifting mechanism and opposite to the second pushing mechanism, the turnover mechanism is arranged on the second conveying belt, an outlet of the third conveying belt is arranged above an inlet of the second conveying belt, and the box sealing mechanism is arranged at an outlet of the second conveying belt.
2. The push-in automatic box filler according to claim 1, wherein the first pushing mechanism comprises a first cylinder, a first push plate and a camera, the first cylinder is connected with the first push plate through a push rod, and the camera is arranged above the first conveyor belt.
3. The push-in automatic box filler according to claim 2, wherein the lifting mechanism comprises a lifting seat and a lifting table, the lifting seat is vertically and slidably connected to the lifting table, a hollow window is formed in the bottom of the lifting seat, and the hollow window is connected with the turnover mechanism.
4. A push-in automatic box filler according to claim 3, wherein the second pushing mechanism comprises a second cylinder and a second pushing plate, the second cylinder is connected with the second pushing plate through a pushing rod, and the size of the second pushing plate is the same as that of the empty window.
5. The push-in automatic box filler according to claim 4, wherein the end of the first conveyor belt is provided with a blocking plate, and the blocking plate is in the same vertical plane with the end face of the lifting table on one side close to the end of the first conveyor belt.
6. The push-in automatic box filler according to claim 5, wherein the turnover mechanism comprises a bearing plate, a rotating shaft, an L-shaped frame, a third cylinder and a third push plate, the bearing plate is installed on the rotating shaft and is on the same horizontal plane with the bottom of the empty window of the lifting seat, the L-shaped frame is installed on the rotating shaft and is perpendicular to the bearing plate, the third cylinder is installed on the L-shaped frame, the third push plate is connected with the third cylinder through a push rod, and the third push plate is parallel to the bearing plate.
7. The push-in automatic box filler according to claim 6, wherein a sponge cushion is provided on the third push plate.
8. The push-in automatic box filling machine according to claim 1, wherein the box sealing mechanism comprises a supporting frame, a front rotary hammer, a rear rotary hammer, a fourth air cylinder and a fourth push plate, wherein the supporting frame is arranged above the second conveyor belt, the front rotary hammer and the rear rotary hammer are arranged on the supporting frame and are opposite to each other, the front rotary hammer and the rear rotary hammer are arranged in the movement direction of the second conveyor belt, two fourth air cylinders are arranged on the supporting frames on two sides of the second conveyor belt, and the fourth push plate and the fourth air cylinder are connected through a push rod.
9. The push-in automatic box filler according to claim 8, wherein a vertical slideway is arranged on the side surface of the support frame, which is close to the outlet of the second conveyor belt, and a sliding rod is arranged in the slideway and is connected with the pressing roller.
10. The push-in automatic box filler of claim 1, further comprising a control system electrically coupled to the first push mechanism, the second push mechanism, the lifting mechanism, the turnover mechanism, and the box sealing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322267325.3U CN220549250U (en) | 2023-08-22 | 2023-08-22 | Push-in type automatic box filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322267325.3U CN220549250U (en) | 2023-08-22 | 2023-08-22 | Push-in type automatic box filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220549250U true CN220549250U (en) | 2024-03-01 |
Family
ID=90004206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322267325.3U Active CN220549250U (en) | 2023-08-22 | 2023-08-22 | Push-in type automatic box filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220549250U (en) |
-
2023
- 2023-08-22 CN CN202322267325.3U patent/CN220549250U/en active Active
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