CN220533646U - Insert cooling device and insert processing system - Google Patents
Insert cooling device and insert processing system Download PDFInfo
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- CN220533646U CN220533646U CN202322138819.1U CN202322138819U CN220533646U CN 220533646 U CN220533646 U CN 220533646U CN 202322138819 U CN202322138819 U CN 202322138819U CN 220533646 U CN220533646 U CN 220533646U
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- 238000001816 cooling Methods 0.000 title claims abstract description 85
- 238000012545 processing Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000000926 separation method Methods 0.000 claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 claims description 11
- 238000010408 sweeping Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
The present utility model provides an insert cooling apparatus comprising: the device comprises a separation and transportation assembly, wherein one end of the separation and transportation assembly is externally connected with mobile equipment and comprises a connecting plate, at least one first clamping mechanism and at least one second clamping mechanism, wherein the at least one first clamping mechanism and the at least one second clamping mechanism are respectively connected to two sides of the connecting plate, each first clamping mechanism comprises an extrusion piece and a clamping piece matched with the extrusion piece, and each second clamping mechanism is provided with at least two clamping jaws; the cooling assembly comprises a cooling box, a purger and a bearing piece, wherein the purger and the bearing piece are respectively matched with the second clamping mechanism, the purger is connected outside the cooling box, the bearing piece is connected with the cooling box and moves back and forth towards the cooling box, the cooling assembly comprises at least one bearing station, and the bearing station supports the insert to enter and exit the cooling box along with the bearing piece. The insert cooling device can be compatible with clamping inserts of various different shapes, and can remove residual processing scraps on the surface of the insert before cooling the insert, so that the cooling effect and the product yield of the insert are further improved.
Description
Technical Field
The utility model relates to the technical field of insert machining, in particular to an insert cooling device and an insert machining system.
Background
The inserts are glued inserts, are irregular mould fittings which are used for being inlaid in moulds, can play a role of fixing templates and filling spaces between the templates, and are widely applied to various processing and manufacturing industries at the present stage.
In the process of preparing the insert, machining operations such as cutting, polishing and the like are required to be carried out according to the shape of a corresponding product, and the processes all involve high-temperature operation, so that the insert is required to be cooled after being prepared and molded. The inserts cooling treatment at the present stage is to be put into the cooling box after grabbing the inserts through robots or mechanical claws, on one hand, the clamping jaw opening and closing degree of the handling equipment is limited, and the clamping jaw opening and closing degree is difficult to be compatible with elements with various sizes, especially for special-shaped elements, the clamping process stability is poor, the clamping jaw opening and closing degree is difficult to control, so that the inserts are easy to separate or damage the inserts in the handling process, on the other hand, polishing scraps generally remain on the surfaces of the inserts after preliminary processing, and defects can be generated on the surfaces of the inserts if the scraps and the inserts are cooled synchronously.
Disclosure of Invention
Therefore, the utility model aims to solve the technical problems of unstable clamping of the insert and easy generation of defects during cooling in the prior art and provides an insert cooling device and an insert processing system.
In order to solve the above technical problems, the present utility model provides an insert cooling apparatus, comprising: the device comprises a separation transportation assembly, wherein one end of the separation transportation assembly is externally connected with mobile equipment and comprises a connecting plate, at least one first clamping mechanism and at least one second clamping mechanism, wherein the at least one first clamping mechanism and the at least one second clamping mechanism are respectively connected to two sides of the connecting plate, any first clamping mechanism comprises an extrusion piece and a clamping piece matched with the extrusion piece, and any second clamping mechanism is provided with at least two clamping jaws; the cooling assembly comprises a cooling box, a sweeping device and a bearing piece, wherein the sweeping device and the bearing piece are respectively matched with the separation and transportation assembly, the sweeping device is connected to the outside of the cooling box, the bearing piece is connected with the cooling box and moves towards the cooling box in a reciprocating mode, the cooling assembly comprises at least one bearing station, and the bearing station supports the insert to enter and exit the cooling box along with the bearing piece.
In one embodiment of the present utility model, the first clamping mechanism further includes a fixing plate and a plurality of positioning pins, wherein one side of the fixing plate is connected to the connecting plate, and the other side of the fixing plate is connected to the extrusion, the clamping member and the plurality of positioning pins.
In one embodiment of the utility model, the first clamping mechanism further comprises a first driver and a second driver, wherein the first driver is connected with the extrusion, and the second driver is connected with the clamping piece.
In one embodiment of the present utility model, the clamping member is provided with a plurality of clamping fingers, and the plurality of clamping fingers are synchronously moved toward/away from each other under the driving of the second driver.
In one embodiment of the utility model, the second clamping mechanism further comprises a third driver, which third driver is connected to the clamping jaw.
In one embodiment of the present utility model, the connecting plate is provided with a plurality of connecting sites, and one of the first clamping mechanism or the second clamping mechanism is correspondingly connected to one of the connecting sites.
In an embodiment of the utility model, the cooling assembly further comprises a connecting frame and a lifting module, the lifting module comprises sliding rails arranged on two sides of the connecting frame along the height direction of the equipment and sliding plates with two ends respectively embedded in the sliding grooves, the bearing piece is connected with the sliding plates and moves along the lifting module, and the blower is connected with one side of the connecting frame.
In one embodiment of the present utility model, the bearing member includes a guide post and a bearing portion, wherein the guide post extends along the height direction of the apparatus, one end of the guide post is connected to the lifting module, the other end of the guide post is connected to the bearing portion, the upper surface of the bearing portion is horizontal, and the bearing station is disposed on the upper surface of the bearing portion.
In order to solve the technical problem, the utility model also provides an insert machining system which comprises the insert cooling equipment and the transfer robot, wherein the work end of the transfer robot is connected with the connecting plate, and the separation and transportation assembly moves through the transfer robot.
In one embodiment of the utility model, the device further comprises feeding equipment and discharging equipment which are respectively arranged at two sides of the transfer robot.
Compared with the prior art, the technical scheme of the utility model has the following advantages:
according to the insert cooling device, the insert or the element is stably clamped through the separation and transportation assembly, the first clamping mechanism and the second clamping mechanism can be used for compatibly clamping various inserts or elements with different shapes, and in addition, the blower is arranged in the cooling assembly of the insert cooling device, and can remove processing scraps remained on the surface of the insert before the insert is cooled, so that the cooling effect and the product yield of the insert are further improved.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings.
FIG. 1 is a schematic perspective view of an insert cooling apparatus in accordance with a preferred embodiment of the present utility model;
FIG. 2 is a schematic perspective view of the breakaway transport assembly of FIG. 1;
fig. 3 is a perspective view of the breakaway transport assembly of fig. 1 from another perspective.
Description of the specification reference numerals: 100. separating the transport assembly; 110. a first clamping mechanism; 111. an extrusion; 112. a first driver; 113. a clamping member; 1131. clamping fingers; 114. a second driver; 115. a fixing plate; 116. a positioning pin; 120. a second clamping mechanism; 121. a clamping jaw; 122. a third driver; 130. a connecting plate; 131. a ligation site; 132. reinforcing ribs; 133. an external connection end; 200. a cooling assembly; 210. a carrier; 211. a guide post; 212. a carrying part; 2121. a load-bearing station; 220. a lifting module; 221. a slide plate; 230. a fourth driver; 240. a connecting frame; 250. a cooling box; 260. a blower.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the utility model and practice it.
Example 1
Referring to fig. 1, the present embodiment provides an insert cooling apparatus including: the separation transportation assembly 100, one end of the separation transportation assembly 100 is externally connected with mobile equipment, the separation transportation assembly comprises a connecting plate 130, and at least one first clamping mechanism 110 and at least one second clamping mechanism 120 which are respectively connected to two sides of the connecting plate 130, wherein any first clamping mechanism 110 comprises an extrusion 111 and a clamping piece 113 matched with the extrusion 111, and any second clamping mechanism 120 is provided with at least two clamping jaws 121; the cooling assembly 200, the cooling assembly 200 includes a cooling box 250, and a blower 260 and a carrier 210 respectively matched with the second clamping mechanism 120, the blower 260 is connected to the outer side of the cooling box 250, the carrier 210 is connected to the cooling box 250 and moves reciprocally towards the cooling box 250, the cooling assembly includes at least one carrying station 2121, and the carrying station 2121 supports the insert to enter and exit the cooling box 250 along with the carrier 210. In this embodiment, the separation transport assembly 100 is externally connected with a mechanical arm, and can be driven by the mechanical arm to perform lifting, translation or rotation movement, and further, the utility model is not limited to specific external devices.
This inserts cooling device, through the separation transport assembly 100 wherein to insert or component stable centre gripping, the first fixture 110 and the second fixture 120 that wherein set up can compatible centre gripping multiple different shapes insert or component, in addition, are equipped with the purger in the cooling module of this inserts cooling device, and it can get rid of its surface remaining processing sweeps before cooling the insert to further improve the cooling effect and the product yield of insert.
Referring to fig. 1 to 3, the connection plate 130 is provided with a plurality of connection sites 131, and one first clamping mechanism 110 or one second clamping mechanism 120 is correspondingly connected to one connection site 131. In this embodiment, the first clamping mechanism 110 and the second clamping mechanism 120 are respectively disposed on two opposite sides of the connecting plate 130, the separation transport assembly 100 shown in fig. 2 is used as a reference, the left and right sides of the connecting plate 130 are respectively connected with a first clamping mechanism 110 and a second clamping mechanism 120, the main body of the connecting plate 130 extends along the front and rear direction, the main body of the connecting plate 130 includes a first connecting portion and a second connecting portion that are mutually perpendicular to each other, the first connecting portion is disposed along the vertical direction and is used for connecting the first clamping member 113, the second connecting portion is disposed along the horizontal direction and is used for connecting the second clamping member 113, a plurality of connecting sites 131 are disposed on the first connecting portion and the second connecting portion at intervals, further, any connecting site 131 is provided as a circular connecting through hole, and the first clamping mechanism 110 or the second clamping mechanism 120 can be respectively connected to the connecting plate 130 through the corresponding connecting through the connecting member. In this embodiment, an external connection end 133 is disposed at one end of the connection board 130 in the length direction, the connection board 130 is preferably a square connection pad, and the center of the connection board 130 can be connected with an external mobile device through a flange, further, the external connection end 133 is fixedly disposed at the end of the connection board 130, in addition, in this embodiment, two reinforcing ribs 132 are disposed between the first connection portion and the second connection portion, and the two reinforcing ribs 132 are disposed at intervals along the extending direction of the connection board 130, specifically, the two connection boards 130 are preferably triangular reinforcing ribs 132.
Referring to fig. 2 and 3, the first clamping mechanism 110 further includes a fixing plate 115 and a plurality of positioning pins 116, one side of the fixing plate 115 is connected to the connecting plate 130, and the other side is connected to the pressing member 111, the clamping member 113, and the plurality of positioning pins 116. In this embodiment, the extending direction of the connecting plate 130 is perpendicular to the fixing plate 115, which is preferably a rectangular plate, the connecting plate 130 is provided with connecting through holes capable of being connected to the fixing plate 115, the pressing members 111 and the clamping members 113 are disposed on one surface of the connecting plate 130 opposite to the fixing plate 115 along the extending direction of the connecting plate 130 at intervals, and are detachably connected to the connecting plate 130, the embodiment includes three positioning pins 116, the three positioning pins 116 are disposed around the clamping members 113 and the pressing members 111 according to the element shape of the clamping required, and further, any positioning pin 116 is perpendicular to the surface of the connecting plate 130.
Referring to fig. 2 and 3, the first clamping mechanism 110 further includes a first driver 112, and the first driver 112 is connected to the pressing member 111. In this embodiment, the first driver 112 is disposed between the connecting plate 130 and the pressing member 111, the pressing member 111 is a pressing plate capable of rotating towards the connecting plate 130 through the first driver 112, further, one end of the pressing plate is connected to the working end of the first driver 112, the other end is provided with a pressing block capable of pressing and attaching to the connecting plate 130, and the insert can be clamped between the pressing plate and the pressing block, specifically, in this embodiment, the first driver 112 is preferably a driving cylinder.
Referring to fig. 2 and 3, the first clamping mechanism 110 further includes a second driver 114, the second driver 114 is connected to the clamping member 113, a plurality of clamping fingers 1131 are disposed on the clamping member 113, and the plurality of clamping fingers 1131 are synchronously moved toward/away from each other under the driving of the second driver 114. In this embodiment, the second driver 114 is disposed between the clamping member 113 and the connecting plate 130, and three holding fingers are connected to the functional end of the second driver 114, so that the holding fingers can synchronously move inwards or outwards from three directions to form a stable triangular clamping structure. When the clamping device is used, the longitudinal extension end can penetrate through the element to synchronously move outwards, so that the element is supported from inside to outside, and meanwhile, the bending part can be abutted to the surface of the element, so that a stable clamping effect on the element is realized.
Referring to fig. 2 and 3, the second clamping mechanism 120 further includes a third driver 122, and the third driver 122 is connected to the clamping jaw 121. In this embodiment, the third driver 122 is disposed between the second connection portion and the clamping jaw 121, preferably a motor, and the third driver 122 is configured to provide driving force for opening and closing the clamping jaw 121, further, in this embodiment, two clamping jaws 121 are disposed at intervals along a horizontal direction, and are configured to clamp and convey the insert with smaller volume or regular shape, and the specific shape, number and connection position of the clamping jaws 121 are not limited in the present utility model.
Referring to fig. 1, the cooling assembly 200 further includes a connecting frame 240 and a lifting module 220, the lifting module 220 includes a sliding groove disposed on two sides of the connecting frame 240 along the height direction of the device, and a sliding plate 221 with two ends respectively embedded in the sliding groove, the carrier 210 is connected to the sliding plate 221 and moves along the lifting module 220, and the blower 260 is connected to one side of the connecting frame 240. In this embodiment, the connecting frame 240 is detachably connected to the upper portion of the cooling box 250, and includes two longitudinal brackets extending along the vertical direction and a transverse bracket disposed between the two longitudinal brackets, the blower 260 is disposed on one side of the longitudinal brackets, and is connected to the air supply device through the air supply pipeline for blowing the high-temperature insert, the cooling box 250 is configured as a box body with an upper portion communicating with the outside, and cooling liquid is injected into the cooling box, further, in this embodiment, the insert cooling device shown in fig. 1 is used as a reference object, the connecting frame 240 is disposed on one side of the upper surface of the cooling box 250, and the lifting module 220 includes two sliding grooves disposed on opposite surfaces of the two longitudinal brackets and a sliding plate 221 embedded between the two sliding grooves.
Referring to fig. 1, the carrier 210 includes a guide post 211, a fourth driver 230, and a carrier 212, wherein the guide post 211 extends along the height direction of the apparatus, one end of the guide post 211 is connected to the lifting module 220, the other end of the guide post is connected to the carrier 212, the upper surface of the carrier 212 is horizontal, and the carrier station 2121 is disposed on the upper surface of the carrier 212. In this embodiment, the guide post 211 extends along a vertical direction, one end of the guide post is connected to the center of the sliding plate 221, the other end of the guide post is connected to the bearing portion 212, in this embodiment, the bearing portion 212 includes two bearing plates which are connected to each other and can rotate relatively around the connection point, one bearing station 2121 is disposed on any bearing plate, the bearing member 210 can be matched with the separation and transportation assembly 100, then the bearing member carries the insert into the cooling box 250 under the action of the fourth driver 230, other bearing plates can be correspondingly disposed in other embodiments, and the bearing plates can rotate relatively, so that occupation of space is reduced to simultaneously transport the insert into the cooling box 250.
Example two
The embodiment provides an insert processing system, including insert cooling device and transfer robot in embodiment one, transfer robot's work end is connected in connecting plate 130, and separation transport assembly 100 moves through transfer robot, and further, it still includes the material loading equipment and the unloading equipment of locating transfer robot both sides separately. In this embodiment, the external connection end 133 is connected with a transfer robot flange, and further, the transfer robot in this embodiment can lift, rotate and translate, so as to drive the separation transport assembly 100 connected thereto to realize movement in all directions, positions and angles, and specifically, the separation transport assembly 100 can move above the feeding device, the discharging device and the cooling assembly 200.
The following describes the specific working procedure of the insert processing system in this embodiment:
firstly, the handling robot can drive the separating and transporting assembly 100 to take materials from the feeding device, wherein the first clamping mechanism 110 and the second clamping mechanism 120 can respectively clamp and transport different components, in this embodiment, the first clamping mechanism 110 is used for clamping the to-be-cut component, the second clamping mechanism 120 is used for clamping the cut disc-shaped insert, then the separating and transporting assembly moves the to-be-cooled insert into the working range of the purging device to purge, after the scraps on the surface of the to-be-cooled insert are taken out, the separating and transporting assembly 100 places the corresponding insert into the cooling box 250 through the bearing piece 210 to cool, after cooling is completed, the bearing piece 210 moves upwards, so that the insert is separated from the cooling box 250, and finally the separating and transporting assembly 100 clamps the insert and carries the insert into the discharging device to perform discharging, so as to complete cooling processing of the insert once.
This inserts cooling device, through the separation transport assembly 100 wherein to insert or component stable centre gripping, the first fixture 110 and the second fixture 120 that wherein set up can compatible centre gripping multiple different shapes insert or component, in addition, are equipped with the purger in the cooling module of this inserts cooling device, and it can get rid of its surface remaining processing sweeps before cooling the insert to further improve the cooling effect and the product yield of insert.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present utility model will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.
Claims (10)
1. An insert cooling apparatus, characterized in that: comprising the following steps:
the device comprises a separation transportation assembly, wherein one end of the separation transportation assembly is externally connected with mobile equipment and comprises a connecting plate, at least one first clamping mechanism and at least one second clamping mechanism, wherein the at least one first clamping mechanism and the at least one second clamping mechanism are respectively connected to two sides of the connecting plate, any first clamping mechanism comprises an extrusion piece and a clamping piece matched with the extrusion piece, and any second clamping mechanism is provided with at least two clamping jaws;
the cooling assembly comprises a cooling box, a sweeping device and a bearing piece, wherein the sweeping device and the bearing piece are respectively matched with the separation and transportation assembly, the sweeping device is connected to the outside of the cooling box, the bearing piece is connected with the cooling box and moves towards the cooling box in a reciprocating mode, the cooling assembly comprises at least one bearing station, and the bearing station supports the insert to enter and exit the cooling box along with the bearing piece.
2. The insert cooling apparatus of claim 1 wherein: the first clamping mechanism further comprises a fixing plate and a plurality of positioning pins, one side of the fixing plate is connected with the connecting plate, and the other side of the fixing plate is connected with the extrusion piece, the clamping piece and the positioning pins.
3. The insert cooling apparatus of claim 1 wherein: the first clamping mechanism further comprises a first driver and a second driver, wherein the first driver is connected with the extrusion piece, and the second driver is connected with the clamping piece.
4. An insert cooling apparatus according to claim 3, wherein: the clamping piece is provided with a plurality of clamping fingers, and the clamping fingers synchronously move close to/away from each other under the driving of the second driver.
5. The insert cooling apparatus of claim 1 wherein: the second clamping mechanism further comprises a third driver, and the third driver is connected with the clamping jaw.
6. The insert cooling apparatus of claim 1 wherein: the connecting plate is provided with a plurality of connecting sites, and one first clamping mechanism or one second clamping mechanism is correspondingly connected with one connecting site.
7. The insert cooling apparatus of claim 1 wherein: the cooling assembly further comprises a connecting frame and a lifting module, the lifting module comprises sliding rails arranged on two sides of the connecting frame in the height direction of the equipment and sliding plates with two ends respectively embedded in the sliding grooves, the bearing piece is connected with the sliding plates and moves along the lifting module, and the sweeping device is connected to one side of the connecting frame.
8. The insert cooling apparatus of claim 7 wherein: the bearing piece comprises a guide column and a bearing part, wherein the guide column extends along the height direction of the equipment, one end of the guide column is connected with the lifting module, the other end of the guide column is connected with the bearing part, the upper surface of the bearing part is horizontal, and the bearing station is arranged on the upper surface of the bearing part.
9. An insert processing system comprising the insert cooling apparatus of any one of claims 1-8 and a handling robot having a working end connected to the connecting plate, the discrete transport assembly being moved by the handling robot.
10. The insert machining system of claim 9, wherein: the device also comprises feeding equipment and discharging equipment which are respectively arranged at two sides of the transfer robot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322138819.1U CN220533646U (en) | 2023-08-09 | 2023-08-09 | Insert cooling device and insert processing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322138819.1U CN220533646U (en) | 2023-08-09 | 2023-08-09 | Insert cooling device and insert processing system |
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CN220533646U true CN220533646U (en) | 2024-02-27 |
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CN202322138819.1U Active CN220533646U (en) | 2023-08-09 | 2023-08-09 | Insert cooling device and insert processing system |
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CN (1) | CN220533646U (en) |
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2023
- 2023-08-09 CN CN202322138819.1U patent/CN220533646U/en active Active
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