CN220532862U - Combined full-automatic production line for rough stamping and forging - Google Patents
Combined full-automatic production line for rough stamping and forging Download PDFInfo
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- CN220532862U CN220532862U CN202222572114.6U CN202222572114U CN220532862U CN 220532862 U CN220532862 U CN 220532862U CN 202222572114 U CN202222572114 U CN 202222572114U CN 220532862 U CN220532862 U CN 220532862U
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- 238000005242 forging Methods 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000012545 processing Methods 0.000 claims abstract description 45
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract description 14
- 150000001875 compounds Chemical class 0.000 claims abstract description 12
- 239000002131 composite material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 238000003754 machining Methods 0.000 abstract description 13
- 238000003825 pressing Methods 0.000 abstract description 5
- 230000000630 rising effect Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
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Abstract
The utility model discloses a rough stamping and forging combined type full-automatic production line, wherein a rough stamping station and a forging station are arranged in a forging machine tool, and rough stamping and forging work is realized by the forging machine tool; the material transferring and discharging device comprises a group of material transferring mechanisms and a group of discharging mechanisms, the material transferring mechanisms are arranged in parallel with the discharging mechanisms, and blanks are taken out from a rough punching station in the forging machine tool through the material transferring mechanisms and placed in a high-temperature heating furnace; taking out the blank from the high-temperature heating furnace through a blanking mechanism, feeding the blank into a forging station in a forging machine tool, and finally feeding the blank out of the forging station through the material taking mechanism to realize discharging; through the cooperation of compound mold processing and commentaries on classics material unloader, realize the compound processing work of rough machining and finish machining in the forging and pressing processing, and the processing continuity in the in-process of processing is stronger, especially in the blank after the processing of rising temperature can be quick send into finish machining process, can effectually improve machining efficiency, improves processingquality.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment, and relates to a rough stamping and forging compound full-automatic production line.
Background
Forging is one of the main methods and means for metal working, and is a working method for working a metal blank into a part by plastically deforming and fracturing a metal by forging machinery.
Forging presses take a great role in national economy, are indispensable processing technologies in equipment manufacturing, machinery, automobiles, military industry and aerospace industry, along with the continuous deepening of economic structure adjustment, the forging press industry will be more and more emphasized, so the development of the forging press industry becomes more important, in the current forging press process, various mechanical equipment and parts involved still have great improvement space, and research and development personnel in the related technical field are continuously researching and improving various related mechanical equipment and parts in order to improve the processing efficiency and the product quality.
In the forging and pressing processing, in order to ensure the processing quality of the forging and pressing processing, a rough machining forming work is needed before finish machining, and in the processing process, the processing transfer between the processing procedures is needed manually, so that the processing procedures are complicated, the processing efficiency is low, and the requirements in the current industry cannot be met; in the finish machining forging process, the blank is required to be heated to a proper machining temperature before machining; therefore, if the processing continuity between the temperature increasing step and the finish forging step is insufficient during the processing, the temperature of the billet is lowered, resulting in poor quality of finish forging, and the processing requirements cannot be satisfied.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a compound full-automatic production line of thick dashing, forging and pressing, includes: forging machine tool, high temperature heating furnace, material transferring and discharging device;
a rough stamping station and a forging station are arranged in the forging machine tool, and rough stamping and forging work are realized by the forging machine tool;
the material transferring and discharging device comprises a group of material transferring mechanisms and a group of discharging mechanisms, the material transferring mechanisms are arranged in parallel with the discharging mechanisms, and blanks are taken out from a rough punching station in the forging machine tool through the material transferring mechanisms and placed in a high-temperature heating furnace;
and then the blank is taken out from the high-temperature heating furnace through the blanking mechanism and is sent into a forging station in the forging machine tool, and finally the blank is sent out from the forging station through the blanking mechanism, so that the discharging is realized.
As a further scheme of the utility model: a processing die is arranged in the forging machine tool, and a rough die core and a forging die core which are arranged in a compound manner are arranged in the processing die;
the rough punching station is arranged in the rough punching die core, and the forging station is arranged in the forging die core.
As a further scheme of the utility model: the structure in the material mechanism and the unloading mechanism of changeing in the material unloader is the same, all includes: the material taking linear module extends towards the direction of the forging machine tool and moves towards the direction to work;
a group of material taking lifting modules are arranged on the sliding part of the material taking linear module, material taking extension arms are arranged on the lifting part of the material taking lifting module, and the material taking extension arms extend towards the direction of the forging machine tool; the tail end of the material taking extension arm is provided with a material taking suction head.
As a further scheme of the utility model: the furnace tank of the high-temperature heating furnace is in a strip-shaped structure, a plurality of station positions are preset in the furnace tank, and the station positions extend from a material transferring mechanism of a material transferring and discharging device to a discharging mechanism position;
the side end position of the high-temperature heating furnace is also provided with a group of in-furnace feeding mechanisms, and blanks in the furnace tank of the high-temperature heating furnace are conveyed to the next station position from the previous station position through the in-furnace feeding mechanisms.
As a further scheme of the utility model: the in-furnace material feeding mechanism comprises: a group of material transferring linear modules horizontally arranged with the high-temperature heating furnace, wherein a group of material transferring lifting modules are arranged on the sliding part of the material transferring linear modules, a material transferring bracket is arranged on the lifting modules of the material transferring lifting modules, and consists of material transferring vertical rods and material transferring cross rods which are vertically matched to form a rectangular frame body structure;
the tail end of the material transferring cross rod is provided with a material transferring suction head.
As a further scheme of the utility model: the material taking suction head is formed by a vacuumizing valve, and a suction port of the vacuumizing valve is vertically downward;
the vacuum suction valve is provided with a vacuum chuck, and a plurality of air suction holes which are arranged in an array are arranged on the vacuum chuck and are used for stably adsorbing and taking the blank.
The utility model has the beneficial effects that:
1. through the cooperation of compound mold processing and commentaries on classics material unloader, realize the compound processing work of rough machining and finish machining in the forging and pressing processing, and the processing continuity in the in-process of processing is stronger, especially in the blank after the processing of rising temperature can be quick send into finish machining process, can effectually improve machining efficiency, improves processingquality.
2. The novel high-temperature heating furnace structure and the in-furnace material-changing mechanism which is matched with the novel high-temperature heating furnace structure are adopted to realize stepping material changing work, so that the temperature of blanks in the furnace can be effectively ensured to be increased to the expected processing temperature, and meanwhile, the material-changing mechanism and the material-discharging mechanism do not need to be adjusted when the blanks are placed or taken out from the furnace pool, so that the processing efficiency is improved.
3. The novel material taking suction head can ensure that stable and efficient material taking work can be realized in the process of material taking of the blank, the stability is higher during material taking, and the accuracy of material taking and discharging is higher.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of still another construction of the present utility model.
Fig. 3 is a schematic structural diagram of a feeding mechanism and a discharging mechanism in the present utility model.
Fig. 4 is a schematic structural view of the high temperature heating furnace of the present utility model.
Fig. 5 is a schematic structural view of an in-furnace charging mechanism in the present utility model.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments, and the present application is not limited by the example embodiments described herein. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The utility model provides a rough stamping and forging compound full-automatic production line referring to fig. 1 to 5, which comprises: a forging machine tool 1, a high-temperature heating furnace 2 and a material transferring and discharging device 3;
a processing die 11 is arranged in the forging machine tool 1, the processing die 11 is of a double-die-core composite structure, and a coarse die core 12 and a forging die core 15 which synchronously work are arranged in the processing die 11;
the rough punching die core 12 is provided with a rough punching station 14, and the forging die core 15 is internally provided with a forging station 13;
the forging machine tool 1 drives the forging die core 12 and the forging die core 15 to work to realize work;
the material transferring and discharging device 3 comprises a group of material transferring mechanisms 32 and a group of discharging mechanisms 31, the material transferring mechanisms 32 and the discharging mechanisms 31 are arranged in parallel, before processing, raw materials to be processed are placed in a rough die core 12 in a conventional equipment or manual mode, rough die forming processing is carried out through the rough die core 12, and during processing, blanks after rough die processing are taken out from the rough die core 12 in the forging machine 1 through the material transferring mechanisms 32 and placed in the high-temperature heating furnace 2; the blank after rough stamping is quickly heated to the processing temperature required by forging processing through the high-temperature heating furnace 2, finally, the blank is taken out of the high-temperature heating furnace 2 through the blanking mechanism 31 and is sent into the forging die core 15 in the forging machine tool 1, the blank is molded through the forging die core 15, and finally, the blank is sent out of the forging die core 15 through the blanking mechanism 31, so that discharging is realized, and the whole processing process is completed.
Further, the structure of the material transferring mechanism 32 and the material transferring mechanism 31 in the material transferring and discharging device 3 is the same, and both the materials include: a material taking linear module 33, wherein the material taking linear module 33 extends towards the forging machine tool 1 and moves towards the direction to work;
a group of material taking lifting modules 34 are arranged on the sliding part of the material taking linear module 33, material taking extension arms 35 are arranged on the lifting part of the material taking lifting modules 34, and the material taking extension arms 35 extend towards the forging machine tool 1; a material taking suction head 37 is arranged at the tail end of the material taking extension arm 35; during processing, the material taking linear module 33 drives the material taking suction head 37 to move to a material taking position, and the material taking lifting module 34 drives the material taking suction head to descend to achieve material taking action.
Further, in order to ensure that the blank can be heated to a temperature required for forging processing in the high-temperature heating furnace 2, the furnace hearth 21 of the high-temperature heating furnace 2 adopts a furnace hearth 21 with a strip-shaped structure; a plurality of station positions 22 are preset in the furnace hearth 21, the station positions 22 extend from a material transferring mechanism 32 of the material transferring and discharging device 3 to a discharging mechanism 31, and two station positions 22 at two ends respectively correspond to the lower end positions of the material transferring mechanism 32 and the discharging mechanism 31;
during processing, the blanks are only required to be sent from the previous station position 22 to the next station position 22, so that the time for placing the blanks in the furnace tank 21 is enough for the blanks to realize heating work, and the blanks are not required to be adjusted when the material transferring mechanism 32 and the material discharging mechanism 31 are placed in or taken out from the furnace tank 21;
in order to achieve the purpose, a group of in-furnace charging mechanisms 4 are further arranged at the side end positions of the high-temperature heating furnace 2, and blanks in the furnace tank 21 of the high-temperature heating furnace 2 are conveyed to the next station position 22 from the previous station position 22 through the in-furnace charging mechanisms 4.
Specifically, the in-furnace material transfer mechanism 4 includes: a group of material transferring linear modules 41 horizontally arranged with the high-temperature heating furnace 2, wherein a group of material transferring lifting modules 42 are arranged on the sliding parts of the material transferring linear modules 41, material transferring brackets 43 are arranged on the lifting modules of the material transferring lifting modules 42, the material transferring brackets 43 consist of material transferring vertical rods 432 and material transferring cross rods 431, and the material transferring vertical rods 432 and the material transferring cross rods 431 are vertically matched to form a rectangular frame body structure;
the tail end of the material turning cross rod 431 is provided with a material taking suction head 37; during processing, the material taking suction head 37 on the material transferring cross rod 431 is driven by the material transferring linear module 41 and the material transferring lifting module 42 to perform blank position conversion work in each station position 22.
Further, the material taking suction head 37 is formed by a vacuum valve 371, a suction port of the vacuum valve 371 is vertically downward, the vacuum valve 371 is communicated with external vacuum equipment through an air pipe 36, and the air pipe 36 of the material transferring suction head is outwards extended against the upper end of the material taking extension arm 35 or the material transferring cross rod 431;
the vacuumizing valve 371 is provided with a vacuum chuck 372, and a plurality of air extraction holes which are arrayed are arranged on the vacuum chuck 372 and used for stably adsorbing and taking blanks.
It is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. Rough punching and forging compound full-automatic production line is characterized by comprising: forging machine tool, high temperature heating furnace, material transferring and discharging device;
a rough stamping station and a forging station are arranged in the forging machine tool, and rough stamping and forging work are realized by the forging machine tool;
the material transferring and discharging device comprises a group of material transferring mechanisms and a group of discharging mechanisms, the material transferring mechanisms are arranged in parallel with the discharging mechanisms, and blanks are taken out from a rough punching station in the forging machine tool through the material transferring mechanisms and placed in a high-temperature heating furnace;
and then the blank is taken out from the high-temperature heating furnace through the blanking mechanism and is sent into a forging station in the forging machine tool, and finally the blank is sent out from the forging station through the blanking mechanism, so that the discharging is realized.
2. The rough punching and forging composite full-automatic production line according to claim 1, wherein a processing die is arranged in the forging machine tool, and a rough punching die core and a forging die core which are arranged in a composite manner are arranged in the processing die;
the rough punching station is arranged in the rough punching die core, and the forging station is arranged in the forging die core.
3. The rough punching and forging compound full-automatic production line according to claim 1, wherein the material transferring mechanism in the material transferring and discharging device and the structure in the material transferring mechanism are the same, and the rough punching and forging compound full-automatic production line comprises: the material taking linear module extends towards the direction of the forging machine tool and moves towards the direction to work;
a group of material taking lifting modules are arranged on the sliding part of the material taking linear module, material taking extension arms are arranged on the lifting part of the material taking lifting module, and the material taking extension arms extend towards the direction of the forging machine tool; the tail end of the material taking extension arm is provided with a material taking suction head.
4. The rough stamping and forging combined type full-automatic production line according to claim 1, wherein the furnace hearth of the high-temperature heating furnace is in a strip-shaped structure, a plurality of station positions are preset in the furnace hearth, and the plurality of station positions extend from a material transferring mechanism of a material transferring and discharging device to a material discharging mechanism position;
the side end position of the high-temperature heating furnace is also provided with a group of in-furnace feeding mechanisms, and blanks in the furnace tank of the high-temperature heating furnace are conveyed to the next station position from the previous station position through the in-furnace feeding mechanisms.
5. The rough stamping and forging compound full-automatic production line according to claim 4, wherein the in-furnace feeding mechanism comprises: a group of material transferring linear modules horizontally arranged with the high-temperature heating furnace, wherein a group of material transferring lifting modules are arranged on the sliding part of the material transferring linear modules, a material transferring bracket is arranged on the lifting modules of the material transferring lifting modules, and consists of material transferring vertical rods and material transferring cross rods which are vertically matched to form a rectangular frame body structure;
the tail end of the material transferring cross rod is provided with a material transferring suction head.
6. The full-automatic production line of the rough stamping and forging press according to any one of claims 3 and 5, wherein the material taking suction head comprises a vacuum valve, and a suction port of the vacuum valve is vertically downward;
the vacuum suction valve is provided with a vacuum chuck, and a plurality of air suction holes which are arranged in an array are arranged on the vacuum chuck and are used for stably adsorbing and taking the blank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222572114.6U CN220532862U (en) | 2022-09-26 | 2022-09-26 | Combined full-automatic production line for rough stamping and forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222572114.6U CN220532862U (en) | 2022-09-26 | 2022-09-26 | Combined full-automatic production line for rough stamping and forging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220532862U true CN220532862U (en) | 2024-02-27 |
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ID=89973608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222572114.6U Active CN220532862U (en) | 2022-09-26 | 2022-09-26 | Combined full-automatic production line for rough stamping and forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220532862U (en) |
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2022
- 2022-09-26 CN CN202222572114.6U patent/CN220532862U/en active Active
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