CN220509861U - Manufacturing device of miniaturized annular coil - Google Patents
Manufacturing device of miniaturized annular coil Download PDFInfo
- Publication number
- CN220509861U CN220509861U CN202322140034.8U CN202322140034U CN220509861U CN 220509861 U CN220509861 U CN 220509861U CN 202322140034 U CN202322140034 U CN 202322140034U CN 220509861 U CN220509861 U CN 220509861U
- Authority
- CN
- China
- Prior art keywords
- workbench
- plate
- miniaturized
- air cylinder
- enameled wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000005484 gravity Effects 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Abstract
The utility model relates to the technical field of annular coil manufacturing, and provides a manufacturing device of a miniaturized annular coil, which comprises: the device comprises a workbench, a positioning mechanism, a bracket, a first cylinder, a sliding plate, a clamping mechanism and a gravity sensor; the positioning mechanism is arranged on one side of the top of the workbench, the bracket is arranged on one side of the top of the workbench, which is close to the positioning mechanism, the first air cylinder is arranged on one side of the workbench, which is far away from the positioning mechanism, the sliding plate is arranged on the output end of the air cylinder, and the sliding plate slides on the workbench. Through fixing one end of the enameled wire through the positioning mechanism, then placing the magnetic ring on the bracket, after the enameled wire is wound around a hole in the middle of the magnetic ring for one circle, placing the other end of the enameled wire on the clamping mechanism, driving the sliding plate and the clamping mechanism to move through the first cylinder, so that each circle of the enameled wire on the magnetic ring can be uniformly wound and stressed, and the stability of the annular coil is improved.
Description
Technical Field
The utility model relates to the technical field of annular coil manufacturing, in particular to a manufacturing device of a miniaturized annular coil.
Background
With miniaturization of products, the magnetic core structure is miniaturized, and the internal size is reduced; when the rated current is large, the enameled wire needs to be selected with a large wire diameter specification. At present, the enameled wire is driven to pass through a hole in the middle of the magnetic core by adopting the plastic draw hook, then the enameled wire is wound on the magnetic core, the small-size magnetic core structure leads to the fact that the plastic draw hook cannot smoothly pass through the hole in the middle of the magnetic core, and the manually wound enameled wire enables the whole coil to be not attached to the magnetic core and to be uneven. In view of this, the present application is specifically proposed.
Disclosure of Invention
The application provides a miniaturized toroidal coil's manufacturing installation to adopt plastic system drag hook to drive the enameled wire and pass the hole in the middle of the magnetic core among the solution prior art, then twine the enameled wire on the magnetic core, small-size magnetic core structure leads to the plastic system drag hook can't pass the hole in the middle of the magnetic core smoothly, and manual winding enameled wire makes coil whole and magnetic core non-laminating, uneven technical problem. The technical aim of the utility model is realized by the following technical scheme:
a miniaturized toroidal coil manufacturing apparatus comprising:
the device comprises a workbench, a positioning mechanism, a bracket, a first cylinder, a sliding plate, a clamping mechanism and a gravity sensor;
the positioning mechanism is arranged on one side of the top of the workbench, the bracket is arranged on one side of the top of the workbench, which is close to the positioning mechanism, the first air cylinder is arranged on one side of the workbench, which is far away from the positioning mechanism, the sliding plate is arranged on the output end of the air cylinder, the sliding plate slides on the workbench, the clamping mechanism is arranged on the top of the sliding plate, the gravity sensor is arranged on the sliding plate, and the gravity sensor is electrically connected with the first air cylinder.
Preferably, the positioning mechanism comprises a second cylinder, a first top plate and a fixed table, the second cylinder is arranged on one side of the top of the workbench, the first top plate is arranged on the output end of the second cylinder, the fixed table is arranged on one side, close to the first top plate, of the workbench, and the first top plate is matched with the fixed table.
Preferably, the clamping mechanism comprises a support frame, a third cylinder, a second top plate and a supporting plate, wherein the support frame is arranged at the top of the sliding plate, the third cylinder is arranged on the support frame, the second top plate is arranged at the output end of the third cylinder, the supporting plate is arranged on the support frame, the supporting plate is positioned at the position right below the second top plate, and the top plate is matched with the supporting plate.
Preferably, a guide groove is arranged on one side of the bracket, which is close to the clamping mechanism.
Preferably, the stationary stage is proximate to the bracket.
Preferably, a rectangular groove is formed in one side, facing the first top plate, of the fixing table, and the width of the rectangular groove is the same as that of the first top plate.
Preferably, a sliding groove is arranged in the middle of the top of the workbench, and the sliding plate moves in the sliding groove.
Preferably, the inner wall of the guide groove is provided with a smooth surface.
Compared with the prior art, the utility model has the following beneficial effects: one end of the enameled wire is fixed through the positioning mechanism, then the magnetic ring is placed on the bracket, the enameled wire is wound around a hole in the middle of the magnetic ring for one circle, the other end of the enameled wire is placed on the clamping mechanism, and the first cylinder drives the sliding plate and the clamping mechanism to move, so that each circle of the enameled wire on the magnetic ring can be uniformly wound and stressed, and the stability of the annular coil is improved; through setting up the gravity inductor, the gravity inductor can be to the measuring of enameled wire pulling force's size, improves the stability of acting as go-between.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the clamping mechanism of the present utility model;
FIG. 3 is a schematic view of a third cylinder according to the present utility model;
FIG. 4 is a schematic view of the structure of the guide groove of the present utility model;
in the figure: 1. a work table; 2. a bracket; 3. a chute; 4. a first cylinder; 5. a slide plate; 6. a gravity sensor; 7. a second cylinder; 8. a first top plate; 9. a fixed table; 10. a support frame; 10. a third cylinder; 11. a second top plate; 13. a supporting plate; 14. a guide groove.
Detailed Description
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element+ referred to must have a specific orientation, be configured and operated in the specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.
Referring to fig. 1-4, a device for manufacturing a miniaturized toroidal coil includes:
the device comprises a workbench 1, a positioning mechanism, a bracket 2, a chute 3, a first cylinder 4, a sliding plate 5, a clamping mechanism and a gravity sensor 6;
the positioning mechanism is arranged on one side of the top of the workbench 1, the bracket 2 is arranged on one side of the top of the workbench 1 close to the positioning mechanism, the first cylinder 4 is arranged on one side of the workbench 1 far away from the positioning mechanism, the sliding chute 3 is symmetrically arranged on the workbench 1, the sliding plate 5 is arranged at the output end of the cylinder, the sliding plate 5 slides in the sliding chute 3, the clamping mechanism is arranged on the top of the sliding plate 5, the gravity sensor 6 is arranged on the sliding plate 5, and the gravity sensor 6 is electrically connected with the first cylinder 4.
By adopting the technical scheme, when the enameled wire is required to be wound on the magnetic ring, in detail, the center of the magnetic ring is provided with a hole in a penetrating way, namely the magnetic core part of the assembly of the coil, and a worker needs to pass one end of the enameled wire through the hole in the middle of the magnetic ring, then pull the end part of the enameled wire again to pass through the hole of the magnetic ring, so that the winding is realized through reciprocating operation;
firstly, one end of an enameled wire is fixed through a positioning mechanism, then a magnetic ring is placed on a bracket 2, the unfixed end of the enameled wire passes through a hole in the middle of the magnetic ring, then the operation is repeated, the enameled wire passes through the hole in the middle of the magnetic ring again, the primary winding at the outer ring position of the magnetic ring is realized, at the moment, the unfixed end of the enameled wire passes through a guide groove 14 and is placed in a clamping mechanism to be clamped and fixed, a first air cylinder 4 is controlled to work, the first air cylinder 4 drives a sliding plate 5 and the clamping mechanism to move in a direction far away from the positioning mechanism, so that the enameled wire is tensioned, the enameled wire can be tightly wound on the magnetic ring, meanwhile, the tension of the enameled wire is set on a control panel, and the enameled wire can be uniformly wound on each circle of the magnetic ring through a gravity sensor, so that the stability of an annular coil is improved;
through setting up at guide way 14, specifically, the high and magnetic ring top height of guide way 14 interior top is roughly the same, so for twine in the peripheral enameled wire of magnetic ring and the enameled wire in the guide way 14 be in same level, when then first cylinder 4 drives slide 5 and clamping mechanism and remove, make enameled wire after taut on the magnetic ring, the enameled wire of twining can be more level, and guide way 14 also can provide the guide effect for the enameled wire.
In some embodiments, the positioning mechanism comprises a second cylinder 7, a first top plate 8 and a fixing table 9, the second cylinder 7 is arranged on one side of the top of the workbench 1, the first top plate 8 is arranged on the output end of the second cylinder 7, the fixing table 9 is arranged on one side of the workbench 1 close to the first top plate 8, the fixing table 9 is close to the bracket 2, the first top plate 8 is matched with the fixing table 9, a rectangular groove is formed in one side, facing the first top plate 8, of the fixing table 9, and the width of the rectangular groove is identical with that of the first top plate 8.
By adopting the technical scheme, one end of the enameled wire is placed in a gap between the first top plate 8 and the fixed table 9, then the second air cylinder 7 is controlled to work, and the second air cylinder 7 drives the first top plate 8 to move towards the fixed table 9 until the end part of the enameled wire is clamped by the first top plate 8 and the fixed table 9, so that the end part of the enameled wire is positioned.
In some embodiments, the clamping mechanism comprises a support frame 10, a third cylinder 11, a second top plate 12 and a supporting plate 13, wherein the support frame 10 is arranged on the top of the sliding plate 5, the third cylinder 11 is arranged on the support frame 10, the second top plate 12 is arranged on the output end of the third cylinder 11, the supporting plate 13 is arranged on the support frame 10, and the top plate is matched with the supporting plate 13.
By adopting the technical scheme, when the enameled wire is required to be tensioned, the end part of the enameled wire is placed between the top of the second top plate 12 and the top of the supporting plate 13, then the third air cylinder 11 is controlled to work, the third air cylinder 11 drives the second top plate 12 to move downwards until the end part of the enameled wire is clamped between the second top plate 12 and the supporting plate 13, and then the first air cylinder 4 drives the sliding plate 5 and the clamping mechanism to move together, so that the enameled wire is clamped.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (8)
1. A device for manufacturing a miniaturized toroidal coil, comprising:
the device comprises a workbench (1), a positioning mechanism, a bracket (2), a first cylinder (4), a sliding plate (5), a clamping mechanism and a gravity sensor (6);
the positioning mechanism is arranged on one side of the top of the workbench (1), the bracket (2) is arranged on one side, close to the positioning mechanism, of the top of the workbench (1), the first air cylinder (4) is arranged on one side, far away from the positioning mechanism, of the workbench (1), the sliding plate (5) is arranged on the output end of the air cylinder, the sliding plate (5) slides on the workbench (1), the clamping mechanism is arranged on the top of the sliding plate (5), the gravity sensor (6) is arranged on the sliding plate (5), and the gravity sensor (6) is electrically connected with the first air cylinder (4).
2. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 1, wherein: the positioning mechanism comprises a second air cylinder (7), a first top plate (8) and a fixed table (9), wherein the second air cylinder (7) is arranged on one side of the top of the workbench (1), the first top plate (8) is arranged on the output end of the second air cylinder (7), the fixed table (9) is arranged on the workbench (1) and is close to one side of the first top plate (8), and the first top plate (8) is matched with the fixed table (9).
3. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 1, wherein: the clamping mechanism comprises a supporting frame (10), a third air cylinder (11), a second top plate (12) and a supporting plate (13), wherein the supporting frame (10) is arranged at the top of the sliding plate (5), the third air cylinder (11) is arranged on the supporting frame (10), the second top plate (12) is arranged at the output end of the third air cylinder (11), the supporting plate (13) is arranged on the supporting frame (10), the supporting plate (13) is arranged at a position right below the second top plate (12), and the top plates are matched with the supporting plate (13).
4. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 1, wherein: a guide groove (14) is arranged on one side of the bracket (2) close to the clamping mechanism.
5. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 2, wherein: the fixed table (9) is close to the bracket (2).
6. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 2, wherein: rectangular grooves are formed in one side, facing the first top plate (8), of the fixing table (9), and the width of each rectangular groove is the same as that of the first top plate (8).
7. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 1, wherein: a sliding groove (3) is formed in the middle of the top of the workbench (1), and the sliding plate (5) moves in the sliding groove (3).
8. The apparatus for manufacturing a miniaturized toroidal coil as claimed in claim 4, wherein: the inner wall of the guide groove (14) is provided with a smooth surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322140034.8U CN220509861U (en) | 2023-08-09 | 2023-08-09 | Manufacturing device of miniaturized annular coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322140034.8U CN220509861U (en) | 2023-08-09 | 2023-08-09 | Manufacturing device of miniaturized annular coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220509861U true CN220509861U (en) | 2024-02-20 |
Family
ID=89870804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322140034.8U Active CN220509861U (en) | 2023-08-09 | 2023-08-09 | Manufacturing device of miniaturized annular coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220509861U (en) |
-
2023
- 2023-08-09 CN CN202322140034.8U patent/CN220509861U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN220509861U (en) | Manufacturing device of miniaturized annular coil | |
| CN109448987B (en) | Coil winding driving mechanism for special-shaped coil | |
| CN103543063B (en) | A kind of jumping optical fiber test device | |
| CN210193073U (en) | Full-automatic shaft-mounted winding equipment | |
| CN215183531U (en) | Transformer coil winding device | |
| CN114284063A (en) | Ultra-miniature high-power inductance winding device | |
| CN208433885U (en) | Coiling all-in-one machine inside and outside brushless motor | |
| CN113066660A (en) | Semi-automatic winding mechanism adaptive to magnetic cores of different sizes | |
| CN217297091U (en) | Multi-wire-disc elevator | |
| CN113213253A (en) | Cable winding and winding device | |
| CN219286214U (en) | Electronic transformer coiling machine | |
| CN112908690B (en) | Multifunctional winding machine for inductor production | |
| CN109036704B (en) | Paying-off device for enameled wire production | |
| CN218595763U (en) | Winding machine | |
| CN211604922U (en) | Coil winding device of transformer | |
| CN220671801U (en) | Curtain with shaping structure | |
| CN219341239U (en) | Winding device | |
| CN213950195U (en) | Wire cutting mechanism for winding machine | |
| CN214882441U (en) | Stay cord tensioning mechanism of clothesline seat | |
| CN113551110A (en) | LED screen lifting equipment and LED screen lifting system | |
| CN211604850U (en) | Novel variable-inductance transformer | |
| CN113823478A (en) | Suspended transformer and use method thereof | |
| CN216598808U (en) | Wire buckle for fixing connecting wire | |
| CN219585741U (en) | Lifting equipment | |
| CN215680388U (en) | Semi-automatic winding mechanism adaptive to magnetic cores of different sizes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |