CN113823478A - Suspended transformer and use method thereof - Google Patents

Suspended transformer and use method thereof Download PDF

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Publication number
CN113823478A
CN113823478A CN202110934563.8A CN202110934563A CN113823478A CN 113823478 A CN113823478 A CN 113823478A CN 202110934563 A CN202110934563 A CN 202110934563A CN 113823478 A CN113823478 A CN 113823478A
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China
Prior art keywords
transformer
mounting
transformer body
suspended
plate
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CN202110934563.8A
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CN113823478B (en
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刘东升
曾奎
付红
陈永
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Huaihua Huachen Electronic Technology Co ltd
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Huaihua Huachen Electronic Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/06Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transformer Cooling (AREA)

Abstract

The invention discloses a suspended transformer and a using method thereof, and relates to the field of transformers. The power assembly is arranged below the transmission assembly, the power assembly comprises a mounting seat, a winding roller, a speed reducer and a driving motor, and the transmission assembly comprises a fixing plate, a fixing frame, a fixed pulley, a connecting seat and a pull ring. According to the transformer, the driving motor is arranged, the speed is reduced through the speed reducer, the speed reducer and the winding roller are connected through the rotating shaft, the transmission rope on the winding roller is sleeved on the pull ring through the fixed pulley, the pull ring is arranged above the transformer body, the driving motor is started to enable the transmission rope to move downwards, the stress direction is changed through the fixed pulley, the transmission rope enables the transformer body to be pulled to the position above the mounting plate, the suspension of the transformer is achieved, the mounting efficiency is increased, and the time for forming a power grid is greatly reduced.

Description

Suspended transformer and use method thereof
Technical Field
The invention belongs to the technical field of transformers, and particularly relates to a suspended transformer and a using method thereof.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, and main components are a primary coil, a secondary coil and an iron core, so that voltage transformation, current transformation, impedance transformation and the like can be performed.
The utility model discloses a "a mining transformer fixed knot of formula of hanging from other localities constructs that publication number CN206282687U discloses, the fixed block lower extreme is equipped with the carousel, run through the regulation post in carousel and the fixed block simultaneously, be equipped with the screw thread on the regulation post, and the support frame bottom of regulation post and both sides all fixes on the chassis, the chassis can be fixed on the ore deposit way is subaerial, can prevent the fixed block from adjusting the landing of post upper end through the stopper, through rotating the rotatory carousel of handle, make the carousel rebound, drive the fixed block rebound, realize the unsettled of box.
The suspended transformer is installed manually, the installation height of the transformer is limited due to the height limitation of the adjusting columns, the transformer with single digit number can be installed in one day, the time of forming a power grid by the transformer is greatly increased, the installation efficiency is not high enough, the transformer is inconvenient to disassemble due to electric leakage of the transformer due to the fact that the box body is not insulated, and the suspended transformer and the using method thereof are also harmful to workers passing below the transformer.
Disclosure of Invention
The invention aims to provide a suspended transformer and a using method thereof, which have high installation efficiency and high safety factor.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a suspended transformer, which comprises a mounting plate, a transformer body, a power assembly and a transmission assembly, wherein the power assembly and the transmission assembly are arranged on the mounting plate;
the power assembly is positioned below the transmission assembly and comprises a mounting seat, a winding roller, a speed reducer and a driving motor, a bottom plate is arranged on one side of the mounting plate and is close to the bottom of the mounting plate, the mounting seat is arranged on the bottom plate, two opposite rotating shafts are movably arranged on the mounting seat, the winding roller is arranged between the two opposite rotating shafts, the rotating shafts penetrate through the mounting seat and are arranged at the output end of the speed reducer, and the driving motor is arranged at the output end of the speed reducer;
the transmission assembly comprises a fixed pulley, a connecting seat and a pull ring, the connecting seat is arranged at the top of the transformer body, and the pull ring is arranged on the connecting seat;
the winding roller is provided with a transmission rope, the transmission rope is movably arranged on the fixed pulley and is fixedly arranged on the pull ring.
Preferably, the transformer body outside comprises insulating casing, transformer body below is equipped with insulating cushion, insulates through insulating casing and insulating cushion, prevents that the staff from being damaged by the electricity, and insulating cushion also can protect the transformer, be equipped with the installation component on the mounting panel, the installation component includes guide rail, slider and loading board, the guide rail is equipped with two, the mounting panel is provided with two guide rails, every along its central axis axial symmetry the inside activity of guide rail is provided with a slider, two the slider all is connected with the loading board.
Preferably, be equipped with four mounting grooves on the loading board, and every mounting groove is close to a corner of loading board, every the inside movable tube that is equipped with of mounting groove, every the inside activity of movable tube is provided with a movable block, every the movable block top is equipped with a spliced pole, four the spliced pole all with insulating cushion connection, every around encircleing around the movable tube and being provided with a buffer spring.
Preferably, the fixed plate sets up in mounting panel one side, and lies in same one side with the bottom plate, be equipped with the mount on the fixed plate, be equipped with the fixed pulley on the mount, the mounting panel is the cuboid structure, and the corner adopts the circular arc transition.
Preferably, transformer body bottom is equipped with a fluting, be equipped with the cooling pad in the fluting, the cooling pad below is equipped with the cooler bin, and the cooler bin wears to establish on the loading board, and the loading board is disconnected with the cooler bin, and when vibrations, the cooler bin can vibrate along with the vibrations of transformer body.
Preferably, the cooling box is of a hollow structure, a cooling fan is arranged inside the cooling box, the cooling fan is located at the bottom in the cooling box, the output end of the cooling fan faces the heat dissipation pad, a plurality of ventilation openings are formed in the bottom of the cooling box, and the cooling fan conducts heat dissipation work on the transformer.
A use method of a suspended transformer comprises the following steps:
the method comprises the following steps: main body installation:
the mounting assembly is arranged on the mounting plate, the transformer is mounted through sliding, and the transformer is arranged at the bottom of the mounting plate;
step two: auxiliary installation:
the transformer body is arranged at a high position through the power assembly and the transmission assembly, so that the transformer body is suspended;
step three: main body protection:
when the transformer body is arranged in the air, the vibration generated during the operation of the transformer is buffered, and the heat of the transformer is dissipated;
step four: finishing the installation;
step five: and (6) overall detection.
Preferably, the transformer is installed inside the insulating housing in the first step and is arranged on the insulating soft pad, the insulating soft pad is made of insulating materials and has certain elasticity, the mounting plate is provided with a guide rail, the sliding block slides in the guide rail, the transformer body is arranged above the bearing plate, and the sliding block slides in the guide rail.
Preferably, in the second step, one end of the transmission rope on the winding roller is sleeved on the pull ring of the transformer body, the driving motor is started, the winding roller rotates after being decelerated by the speed reducer, the transmission rope is wound by the winding roller, the direction of the tension of the transmission rope is changed by the fixed pulley, the transmission rope moves downwards to enable the transformer body to move upwards, the transformer body at the other end of the transmission rope moves upwards, winding is stopped, and the transformer body works in the air.
Preferably, through set up buffer spring between insulating cushion and loading board in step three, buffer spring can reduce the shaking force that transformer body received, and the movable block reciprocates in the activity pipe, makes the distance between loading board and the insulating cushion diminish, makes the buffer spring of insulating cushion extrusion below carry out the shock attenuation, and protection transformer body does not receive vibrations to hurt, dispels the heat through the cooling pad, carries out the cooling that dispels the heat through cooling fan.
The invention has the following beneficial effects:
1. according to the transformer, the driving motor is arranged, the speed is reduced through the speed reducer, the speed reducer and the winding roller are connected through the rotating shaft, the transmission rope on the winding roller is sleeved on the pull ring through the fixed pulley, the pull ring is arranged above the transformer body, the driving motor is started to enable the transmission rope to move downwards, the stress direction is changed through the fixed pulley, the transmission rope enables the transformer body to be pulled to the position above the mounting plate, the suspension of the transformer is achieved, the driving motor at the bottom lifts the transformer body to the top, the safety of an installer is guaranteed, and the mounting efficiency of the transformer is improved.
2. According to the invention, the transformer body is installed in a sliding manner, the transformer body is installed in an auxiliary manner through the transmission assembly and the power assembly, the installation efficiency is higher, and the installed transformer is detected, the inclination of the transformer is detected, whether the shell is electrified or not is detected, and whether the shell is stable or not is detected.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front view of the structure shown in FIG. 1;
FIG. 3 is a schematic rear view of the structure of FIG. 1;
FIG. 4 is a schematic cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic cross-sectional view taken along line B-B of FIG. 2 in accordance with the present invention;
FIG. 6 is a rear view of the overall structure of the present invention;
FIG. 7 is an enlarged view of a portion of the invention at C of FIG. 4;
FIG. 8 is a schematic flow chart of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
110. mounting a plate; 120. a base plate; 130. a transformer body; 140. an insulating housing; 150. an insulating soft pad; 210. a mounting seat; 220. a winding roller; 230. a speed reducer; 240. a drive motor; 250. a rotating shaft; 310. a fixing plate; 320. a fixed mount; 330. a fixed pulley; 340. a connecting seat; 350. a pull ring; 360. a drive rope; 410. a guide rail; 420. a slider; 430. a carrier plate; 510. a movable tube; 520. a movable block; 530. connecting columns; 540. a buffer spring; 610. a heat dissipation pad; 620. a cooling tank; 630. and a cooling fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", and the like, indicate orientations or positional relationships, are used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-8, the present embodiment includes a mounting plate 110, a transformer body 130, and a power assembly and a transmission assembly disposed on the mounting plate 110;
the power assembly is positioned below the transmission assembly and comprises a mounting seat 210, a winding roller 220, a speed reducer 230 and a driving motor 240, a bottom plate 120 is arranged on one side of the mounting plate 110, the bottom plate 120 is close to the bottom of the mounting plate 110, the mounting seat 210 is arranged on the bottom plate 120, two opposite rotating shafts 250 are movably arranged on the mounting seat 210, the winding roller 220 is arranged between the two opposite rotating shafts 250, the rotating shafts 250 penetrate through the mounting seat 210 and are arranged at the output end of the speed reducer 230, the driving motor 240 is arranged at the output end of the speed reducer 230, and the rotating shafts 250 rotate on the mounting seat 210 to enable the winding roller 220 to rotate, so that a transmission rope 360 on the winding roller 220 can be wound and unwound;
the transmission assembly comprises a fixed pulley 330, a connecting seat 340 and a pull ring 350, the connecting seat 340 is arranged at the top of the transformer body 130, the pull ring 350 is arranged on the connecting seat 340, the fixed frame 320 is provided with the fixed pulley 330, the fixed pulley 330 can change the moving direction, so that the downward force is changed into the upward force, and the pull ring 350 can provide a stress point for the transformer body 130;
the winding roller 220 is provided with a transmission rope 360, and the transmission rope 360 is movably arranged on the fixed pulley 330 and is fixedly arranged on the pull ring 350;
the driving motor 240 is started, the speed is reduced through the speed reducer 230, the speed reducer 230 and the winding roller 220 are connected through the rotating shaft 250, the driving rope 360 on the winding roller 220 is sleeved on the pull ring 350 through the fixed pulley 330, the pull ring 350 is arranged above the transformer body 130, the driving motor 240 is started to enable the driving rope 360 to move downwards, the stress direction is changed through the fixed pulley 330, the driving rope 360 enables the transformer body 130 to be pulled to the position above the mounting plate 110, the suspension of the transformer is achieved, the driving motor 240 at the bottom lifts the transformer body to the top, the safety of an installer is guaranteed, and the mounting efficiency of the installer is improved; through setting up insulating casing 140 and insulating cushion 150 and mutually supporting, simple structure, insulating casing 140 itself installs the transformer wherein, insulates, and insulating cushion 150 itself is non-conductive, also can protect insulating casing 140 bottom, makes it at the unsettled in-process of installation, and the bottom is safer.
The outside insulating casing 140 that comprises of transformer body 130, transformer body 130 below is equipped with insulating cushion 150, insulate through insulating casing 140 and insulating cushion 150, prevent that the staff from being damaged by the electricity, insulating cushion 150 also can protect the transformer, be equipped with the installation component on mounting panel 110, the installation component includes guide rail 410, slider 420 and loading board 430, guide rail 410 is equipped with two, mounting panel 110 is provided with two guide rails 410 along its central axis axial symmetry, the inside activity of every guide rail 410 is provided with a slider 420, two sliders 420 all are connected with loading board 430, slider 420 reciprocates in guide rail 410.
Be equipped with four mounting grooves on the loading board 430, and every mounting groove is close to a corner of loading board 430, the inside movable tube 510 that is equipped with of every mounting groove, the inside activity of every movable tube 510 is provided with a movable block 520, every movable block 520 top is equipped with a spliced pole 530, four spliced poles 530 all are connected with insulating cushion 150, it is provided with a buffer spring 540 to encircle around every movable tube 510, movable block 520 can be in activity pipe 510 activity from top to bottom, when taking place vibrations, movable block 520 is downstream in movable tube 510, buffer spring 540 carries out the shock attenuation activity.
The transmission assembly further comprises a fixing plate 310 and a fixing frame 320, the fixing plate 310 is arranged on one side of the mounting plate 110 and located on the same side with the bottom plate 120, the fixing frame 320 is arranged on the fixing plate 310, a fixed pulley 330 is arranged on the fixing frame 320, the mounting plate 110 is of a cuboid structure, the corners are in arc transition, the mounting plate 110 carries out arc treatment on sharp corners, the corner fixing frame is protected during transportation, the mounting plate 110 is generally arranged on a wall or a column, and the rounded corners can be buffered when being subjected to external force.
The bottom of the transformer body 130 is provided with a slot, the slot is internally provided with a heat dissipation pad 610, a cooling box 620 is arranged below the heat dissipation pad 610, the cooling box 620 is arranged on the bearing plate 430 in a penetrating manner, a hole is arranged in the heat dissipation pad 610 in a penetrating manner, air can be input into the transformer, the bearing plate 430 is not connected with the cooling box 620, and the cooling box 620 can vibrate along with vibration of the transformer body 130 during vibration.
The cooling box 620 is of a hollow structure, the cooling fan 630 is arranged inside the cooling box 620, the cooling fan 630 is located at the bottom in the cooling box 620, the output end of the cooling fan is opposite to the heat dissipation pad 610, the bottom of the cooling box 620 is provided with a plurality of ventilation openings, the cooling fan 630 conducts heat dissipation work on the transformer, and the cooling fan 630 is opposite to the transformer.
A use method of a suspended transformer comprises the following steps:
the method comprises the following steps: main body installation:
the mounting assembly is arranged on the mounting plate 110, the transformer is mounted through sliding, and the transformer is arranged at the bottom of the mounting plate 110;
step two: auxiliary installation:
the transformer body 130 is mounted at a high position through the power assembly and the transmission assembly, so that the transformer body 130 is suspended;
step three: main body protection:
when the transformer body 130 is suspended, the vibration generated during the operation of the transformer is buffered, and the heat of the transformer is dissipated;
step four: finishing the installation;
after the installation is finished, the instrument is arranged, and a transformer is turned on to observe whether the instrument works normally or not;
step five: integral detection;
through slidable mounting transformer body 130, transformer body 130 assists the installation through transmission assembly and power component, and the installation effectiveness is higher, detects its gradient moreover to the transformer of installation completion, detects whether the shell is electrified to and whether it is stable.
In the first step, the transformer is installed inside the insulating housing 140 and is arranged on the insulating cushion 150, the insulating cushion 150 is made of insulating materials and has certain elasticity, the mounting plate 110 is provided with the guide rail 410, the sliding block 420 slides in the guide rail 410, the transformer body 130 is arranged above the bearing plate 430, the sliding block 420 slides in the guide rail 410, and the two guide rails 410 are used for more stably transmitting and supporting.
In the second step, one end of the transmission rope 360 on the winding roller 220 is sleeved on the pull ring 350 of the transformer body 130, the driving motor 240 is started, the winding roller 220 rotates after being decelerated by the speed reducer 230, the winding roller 220 winds the transmission rope 360, the pulling force direction of the transmission rope 360 is changed through the fixed pulley 330, the transmission rope 360 moves downwards to enable the transformer body 130 to move upwards, the transformer body 130 at the other end of the transmission rope 360 moves upwards, winding is stopped, and the transformer body works in the air.
Through set up buffer spring 540 between insulating cushion 150 and loading board 430 in the third step, movable block 520 reciprocates in movable tube 510, make the distance between loading board 430 and insulating cushion 150 diminish, make insulating cushion 150 extrusion below buffer spring 540 carry out the shock attenuation, buffer spring 540 can reduce transformer body 130 and be receiving the vibrations power, protection transformer body 130 does not receive vibrations injury, dispel the heat through cooling pad 610, dispel the heat through cooling fan 630 and cool off.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A suspended transformer, characterized in that: the transformer comprises a mounting plate (110), a transformer body (130), and a power assembly and a transmission assembly which are arranged on the mounting plate (110);
the power assembly comprises a mounting seat (210), a winding roller (220), a speed reducer (230) and a driving motor (240), a bottom plate (120) is arranged on one side of the mounting plate (110), the bottom plate (120) is close to the bottom of the mounting plate (110), the mounting seat (210) is arranged on the bottom plate (120), two opposite rotating shafts (250) are movably arranged on the mounting seat (210), the winding roller (220) is arranged between the two opposite rotating shafts (250), the rotating shafts (250) penetrate through the mounting seat (210) and are arranged at the output end of the speed reducer (230), and the driving motor (240) is arranged at the output end of the speed reducer (230);
the transmission assembly comprises a fixed pulley (330), a connecting seat (340) and a pull ring (350), the connecting seat (340) is arranged at the top of the transformer body (130), and the pull ring (350) is arranged on the connecting seat (340);
the winding roller (220) is provided with a transmission rope (360), the transmission rope (360) is movably arranged on the fixed pulley (330) and is fixedly arranged on the pull ring (350).
2. The suspended transformer of claim 1, wherein: the transformer body (130) outside comprises insulating casing (140), transformer body (130) below is equipped with insulating cushion (150), be equipped with the installation component on mounting panel (110), the installation component includes guide rail (410), slider (420) and loading board (430), guide rail (410) are equipped with two, mounting panel (110) are provided with two guide rail (410) along its central axis axial symmetry, every guide rail (410) inside activity is provided with one slider (420), two slider (420) all are connected with loading board (430).
3. The suspended transformer of claim 2, wherein: be equipped with four mounting grooves on loading board (430), and every mounting groove is close to corner of loading board (430), every the inside movable tube (510) that is equipped with of mounting groove, every the inside activity of movable tube (510) is provided with one movable block (520), every movable block (520) top is equipped with a spliced pole (530), four spliced pole (530) all are connected with insulating cushion (150), every around movable tube (510) around be provided with a buffer spring (540).
4. The suspended transformer of claim 1, wherein: the transmission assembly further comprises a fixing plate (310) and a fixing frame (320), wherein the fixing plate (310) is arranged on one side of the mounting plate (110) and located on the same side with the bottom plate (120), the fixing frame (320) is arranged on the fixing plate (310), a fixed pulley (330) is arranged on the fixing frame (320), the mounting plate (110) is of a cuboid structure, and corners are in arc transition.
5. The suspended transformer of claim 4, wherein: the transformer comprises a transformer body (130), and is characterized in that a slot is formed in the bottom of the transformer body (130), a heat dissipation pad (610) is arranged in the slot, a cooling box (620) is arranged below the heat dissipation pad (610), and the cooling box (620) is arranged on a bearing plate (430) in a penetrating mode.
6. The suspended transformer of claim 5, wherein: cooling box (620) are hollow structure, and inside cooling fan (630) that is equipped with, cooling fan (630) are located cooling box (620) bottom and output and face radiating pad (610), cooling box (620) bottom is equipped with a plurality of vents.
7. A using method of a suspended transformer is characterized in that: the method comprises the following steps:
the method comprises the following steps: main body installation:
the mounting assembly is arranged on the mounting plate (110), the transformer is mounted through sliding, and the transformer is arranged at the bottom of the mounting plate (110);
step two: auxiliary installation:
the transformer body (130) is arranged at a high position through the power assembly and the transmission assembly, so that the transformer body (130) is suspended;
step three: main body protection:
when the transformer body (130) is arranged in the air, the vibration generated in the working process of the transformer is buffered, and the heat of the transformer is dissipated;
step four: finishing the installation;
step five: and (6) overall detection.
8. The method of using a suspended transformer according to claim 7, wherein: in the first step, the transformer is arranged in the insulating shell (140) and arranged on the insulating soft cushion (150), the insulating soft cushion (150) is made of rubber materials, the mounting plate (110) is provided with a guide rail (410), the sliding block (420) slides in the guide rail (410), and the transformer body (130) is arranged above the bearing plate (430).
9. The method of using a suspended transformer according to claim 7, wherein: in the second step, one end of a transmission rope (360) on the winding roller (220) is sleeved on a pull ring (350) of the transformer body (130), a driving motor (240) is started, the winding roller (220) rotates after being decelerated by a speed reducer (230), the transmission rope (360) is wound by the winding roller (220), the direction of the pulling force of the transmission rope (360) is changed through a fixed pulley (330), the transmission rope (360) moves downwards to enable the transformer body (130) to move upwards, the transformer body (130) at the other end of the transmission rope (360) moves upwards to stop winding, and the transformer body works in the air.
10. The method of using a suspended transformer according to claim 7, wherein: in the third step, through arranging the buffer spring (540) between the insulating cushion (150) and the bearing plate (430), the movable block (520) moves up and down in the movable pipe (510), so that the distance between the bearing plate (430) and the insulating cushion (150) is reduced, and the buffer spring (540) below the insulating cushion (150) is extruded to absorb shock.
CN202110934563.8A 2021-08-16 2021-08-16 Suspended transformer and use method thereof Active CN113823478B (en)

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CN113823478B CN113823478B (en) 2024-08-30

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