CN220501998U

CN220501998U - Slice distributor

Info

Publication number: CN220501998U
Application number: CN202321898686.1U
Authority: CN
Inventors: 唐光富; 黄平英; 曹体宽; 宋宜学
Original assignee: Foshan Fulan Laser Technology Co ltd
Current assignee: Foshan Fulan Laser Technology Co ltd
Priority date: 2023-07-19
Filing date: 2023-07-19
Publication date: 2024-02-20
Anticipated expiration: 2033-07-19

Abstract

The utility model relates to a sheet separator which comprises a Y-axis module, a Z-axis module and at least two groups of X-axis modules. Wherein, Z axle module is provided with camera and a plurality of sucking discs. During operation, the tray is placed in the X-axis module, and the motion trail of the tray is limited by the limiting rod, and when the tray is blocked by the blocking block, the camera checks the sheet. Because each sucking disc can work independently, qualified slices can be transferred to a tray to be processed, unqualified slices can be lost into the recovery box, and the situation that unqualified products are generated due to unqualified raw materials is avoided.

Description

Slice distributor

Technical Field

The utility model relates to the technical field of a material separator, in particular to a sheet material separator.

Background

In the process of processing a precision device, very thin sheets such as metal sheets, wooden sheets, glass sheets and the like often appear, and in the process of processing and utilizing the sheet materials, the sheet materials need to be subjected to material separation operation. The existing sheet separation technology mainly uses a manual or mechanical mode.

Patent number: CN201822158151.6 specifically discloses a thin slice feed divider, through the top at the workstation from a left side to the right side fixedly connected with pole cylinder and linear guide in proper order, the surface sliding connection at linear guide top has the storage board, the left bottom of storage board passes through connecting block and the surface sliding connection of pole cylinder, the top fixedly connected with stabilizer bar of storage board, the surface sliding connection of stabilizer bar and the internal surface sliding connection of tablet, there is the lifter at the top of workstation through connecting block sliding connection, the one end of lifter passes through bolt connecting block fixedly connected with feed divider, and the chamfer has been seted up to the inside of feed divider, the cooperation workstation, the manipulator, the tablet, no pole cylinder, linear guide, the storage board, the stabilizer bar, the setting of lifter and feed divider, utilize chamfer characteristic, the toughness of dependence flake itself with two tablets that glue together, produce the clearance between two tablets, promote acceleration through the robot tongs is instantaneous, reach the effect of two tablets of quick separation, guarantee work piece outward appearance quality does not have the defect simultaneously. The sheet separating device can separate sheets, but does not check the sheets, and defective products can be generated if the quality of the sheets is problematic.

Disclosure of Invention

In view of the above, the present utility model aims at overcoming the drawbacks of the prior art, and its primary objective is to provide a sheet separator, which can not only inspect sheets and avoid producing defective products, thereby overcoming the drawbacks of the prior art.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the application provides a sheet separator, which comprises a Y-axis module, a Z-axis module and at least two groups of X-axis modules; the X-axis module is arranged on the frame; the Y-axis module is arranged on the upper side of the X-axis module; the Z-axis module is arranged on the Y-axis module and is provided with a camera and a plurality of suckers;

the X-axis module comprises a limit rod, a baffle block and a conveying mechanism; the material blocking block is arranged between the two limiting rods and can block the material tray; at least one conveying mechanism is arranged between the limiting rods; the movement track of the charging tray is controlled by the limiting rod;

the X-axis module is provided with a recovery box below the side of the X-axis module, and the sucking disc can throw materials into the recovery box.

Preferably, the suckers are distributed in a row shape, and each sucker corresponds to one material.

Preferably, the X-axis module is driven by a servo motor, and the servo motor is connected with the encoder; the sucking disc sets up at the sucking disc support, and the output of cylinder is connected at the sucking disc support.

Preferably, a photoelectric sensor for sensing the material tray is arranged beside the X-axis module.

Preferably, a hydraulic cylinder and a vibrator are arranged on the lower side of the X-axis module; the output end of the hydraulic cylinder can be propped against the edge of the material tray, and the vibrator output end can vibrate the material tray.

Preferably, the frame comprises a frame and a supporting frame, and the bottom of the frame is provided with an adjusting caster.

Preferably, the conveying mechanism is a roller conveying mechanism or a synchronous belt conveying mechanism.

Preferably, a material supplementing box is further arranged beside the X-axis module, materials are arranged in the material supplementing box, and the sucker can load the materials in the material supplementing box into the material tray.

Compared with the prior art, the sheet separator has obvious advantages and beneficial effects, and particularly, the technical scheme shows that the sheet separator comprises a Y-axis module, a Z-axis module and at least two groups of X-axis modules. Wherein, Z axle module is provided with camera and a plurality of sucking discs. During operation, the tray is placed in the X-axis module, and the motion trail of the tray is limited by the limiting rod, and when the tray is blocked by the blocking block, the camera checks the sheet. Because each sucking disc can work independently, qualified slices can be transferred to a tray to be processed, unqualified slices can be lost into the recovery box, and the situation that unqualified products are generated due to unqualified raw materials is avoided.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present utility model.

FIG. 2 is a schematic view of a portion of the structure of an embodiment of the present utility model.

FIG. 3 is a schematic left-view of an embodiment of the present utility model.

Figure 4 is a schematic diagram of a chuck arrangement according to an embodiment of the utility model.

Figure 5 is a schematic view of a suction cup and camera arrangement of an embodiment of the present utility model.

FIG. 6 is a schematic front view of an embodiment of the present utility model.

FIG. 7 is a schematic diagram of a replenishment cartridge according to an embodiment of the present utility model.

The attached drawings are used for identifying and describing:

10. frame 11, frame

12. Supporting frame 13 and adjusting castor

14. Recovery box 15 and hydraulic cylinder

16. Vibrator 110 and feed supplement box

111. Spring 112, sheet

113. Tray 210, X-axis module

211. Stop lever 212 and stop block

213. Conveying mechanism 220 and Y-axis module

230. Z-axis die set 231 and suction cup

232. Suction cup bracket 233 and air cylinder

234. And a camera.

Detailed Description

In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.

Referring to fig. 1 to 7, a specific structure of a preferred embodiment of the present utility model is shown, which is a sheet dispenser.

When the sheet 112 is separated, the camera 234 checks the sheet 112, the qualified sheet 112 is transferred to the tray 113 to be processed by the suction cup 231, and the unqualified sheet 112 is dropped into the recovery box 14 by the suction cup 231, so that the occurrence of defective products caused by unqualified raw materials is avoided.

The application provides a sheet dispenser, which comprises a Y-axis module 220, a Z-axis module 230 and at least two groups of X-axis modules 210; the X-axis module 210 is arranged on the frame 10; the Y-axis module 220 is disposed on the upper side of the X-axis module 210; the Z-axis module 230 is disposed on the Y-axis module 220, and the Z-axis module 230 is provided with a camera 234 and a plurality of suction cups 231; the X-axis module 210 comprises a limit rod 211, a baffle block 212 and a conveying mechanism 213; the material blocking block 212 is arranged between the two limiting rods 211, and the material blocking block 212 can block the material tray 113; at least one conveying mechanism 213 is arranged between the limit bars 211; the motion track of the tray 113 is controlled by the limit rod 211; the recycling box 14 is disposed below the side of the X-axis module 210, and the suction cup 231 can throw the material into the recycling box 14. The camera 234 is preferably a CCD camera 234, which can detect the external dimensions, curvature, etc. of the sheet 112. One CCD camera 234 may perform photographing inspection for a plurality of products at a time, or a plurality of cameras 234 may be provided as needed. A plurality of grooves for placing the sheet 112 are provided in a matrix in the tray 113. Each suction cup 231 may be operated individually. In this embodiment, the suction cups 231 are arranged in rows, and each suction cup 231 corresponds to one material, so that the sheets 112 in rows or multiple rows can be sucked at a time. The efficiency of this work is very high. In this embodiment, there are two sets of trays 113 respectively placed on the two X-axis modules 210. Wherein two sets of trays 113 can be used interchangeably. The X-axis module 210 drives the tray 113 to move in the X-axis direction, the Y-axis module 220 drives the Z-axis module 230 to move in the Y-axis direction, and the Z-axis module 230 enables the camera 234 and the suction cup 231 to move in the Z-axis (up and down) direction. The baffle 212 is preferably driven by a baffle cylinder. In operation, the tray 113 is placed on the X-axis module 210, the motion track of the tray 113 is limited by the limiting rod 211, and when the tray 113 is blocked by the blocking block 212, the sheet 112 is inspected by the camera 234. Since each suction cup 231 can work independently, the qualified sheet 112 can transfer the raw material tray 113 to the tray 113 to be processed, and the unqualified sheet 112 can be lost into the recovery box 14, so that the occurrence of defective products caused by unqualified raw materials is avoided.

Preferably, the X-axis module 210 is driven by a servo motor, and the servo motor is connected to an encoder; the sucking disc 231 is arranged on the sucking disc support 232, and the output end of the air cylinder 233 is connected to the sucking disc support 232. Preferably, a photoelectric sensor for sensing the tray 113 is disposed beside the X-axis module 210. The tray 113 can be sensed by the photoelectric sensor during the movement process, and the material blocking block 212 can act according to the information of the photoelectric sensor so as to stop or release the tray 113 in time. The power of the servo motor is preferably brought to the feed tray 113 by a synchronous belt. The cylinder 233 drives the suction cup holder 232 to move in the Z-axis direction, and thus the suction cup 231 can move up and down. The encoder may be used to control the motion state of the quantity X-axis module 210 so that it fits more cooperatively. The Y-axis module 220 is preferably a lead screw driven module.

Preferably, the lower side of the X-axis module 210 is provided with a hydraulic cylinder 15 and a vibrator 16; the output end of the hydraulic cylinder 15 may be propped against the edge of the tray 113, and the output end of the vibrator 16 may vibrate the tray 113. The hydraulic cylinder 15 slowly pushes the edge of the tray 113 at a small lifting angle, preferably against the rear edge of the tray 113 in the moving direction in this embodiment, so that the tray 113 can be inclined at a certain angle. When the output end of the hydraulic cylinder 15 is propped against the tray 113, the tray 113 moves slowly within an angle of 1-5 degrees, when the tray 113 is lifted to the highest position, the output end of the vibrator 16 slightly vibrates the bottom of the tray 113, then vibration is stopped, and then the hydraulic cylinder 15 is reset, so that materials in the tray 113 can incline towards one side, and the suction disc 231 can conveniently and accurately suck the sheet 112 and load the sheet to other trays 113.

Preferably, the frame 10 comprises a frame 11 and a supporting frame 12, and an adjusting caster 13 is arranged at the bottom of the frame 11. The X-axis module 210 is disposed on the support frame 12. The combination of the frame 11 and the support frame 12 makes the frame 10 have higher structural stability. Preferably, the frame 10 is formed by splicing sections, and the processing is easier. The height of the frame 10 is conveniently adjusted by adjusting the casters 13, and the deployment is more flexible.

Preferably, the conveying mechanism 213 is a roller conveying mechanism 213 or a synchronous belt conveying mechanism 213.

Referring to fig. 7, preferably, a feeding box 110 is further disposed beside the X-axis module 210, the feeding box 110 has a material therein, and the suction cup 231 can load the material in the feeding box 110 into the tray 113. The feed bin that is provided with in the feed box 110 with sucking disc 231 quantity looks adaptation, the feed bin is provided with spring 111, and spring 111 can jack up qualified thin slice 112. The sheet 112 can be sucked up by the suction cup 231 and then filled into the tray 113 for processing. The substitute processing is filled, and the processing is more convenient.

In summary, the design of the present utility model focuses on the inspection of each sheet 112 by the camera 234 prior to processing. Meanwhile, each suction cup 231 can work independently, so that qualified sheets 112 can be transferred to the tray 113 to be processed, unqualified sheets 112 can be dropped into the recovery box 14, and defective products caused by unqualified raw materials are avoided, and the working efficiency is improved.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims

1. A flake separator which is characterized in that: comprises a Y-axis module, a Z-axis module and at least two groups of X-axis modules; the X-axis module is arranged on the frame; the Y-axis module is arranged on the upper side of the X-axis module; the Z-axis module is arranged on the Y-axis module and is provided with a camera and a plurality of suckers;

the X-axis module comprises a limit rod, a baffle block and a conveying mechanism; the material blocking block is arranged between the two limiting rods and can block the material tray; at least one conveying mechanism is arranged between the two limiting rods; the movement track of the charging tray is controlled by the limiting rod;

2. A sheet dispenser as defined in claim 1 wherein: the sucking discs are distributed in a row shape, and each sucking disc corresponds to one material.

3. A sheet dispenser according to claim 1 or 2, wherein: the X-axis module is driven by a servo motor, and the servo motor is connected to the encoder; the sucking disc sets up at the sucking disc support, and the output of cylinder is connected at the sucking disc support.

4. A sheet dispenser as defined in claim 1 wherein: the side of X axle module is provided with the photoelectric sensor who responds to the charging tray.

5. A sheet dispenser as defined in claim 1 wherein: the lower side of the X-axis module is provided with a hydraulic cylinder and a vibrator; the output end of the hydraulic cylinder can be propped against the edge of the material tray, and the vibrator output end can vibrate the material tray.

6. A sheet dispenser as defined in claim 1 wherein: the frame comprises a frame and a supporting frame, and the bottom of the frame is provided with an adjusting trundle.

7. A sheet dispenser as defined in claim 1 wherein: the conveying mechanism is a roller conveying mechanism or a synchronous belt conveying mechanism.

8. A sheet dispenser as defined in claim 1 wherein: the X-axis module is characterized in that a material supplementing box is further arranged beside the X-axis module, materials are arranged in the material supplementing box, and the sucker can load the materials in the material supplementing box into the material tray.