CN220498362U - Automatic assembly line for mounting door and window corner connector - Google Patents
Automatic assembly line for mounting door and window corner connector Download PDFInfo
- Publication number
- CN220498362U CN220498362U CN202322173031.4U CN202322173031U CN220498362U CN 220498362 U CN220498362 U CN 220498362U CN 202322173031 U CN202322173031 U CN 202322173031U CN 220498362 U CN220498362 U CN 220498362U
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- clamp
- assembly line
- window
- tray
- cushion block
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- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 4
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 44
- 238000004519 manufacturing process Methods 0.000 abstract description 25
- 238000012545 processing Methods 0.000 abstract description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
Abstract
The utility model relates to the technical field of door and window production and processing, in particular to an automatic assembly line for installing door and window corner codes. According to the utility model, the feeding end machine gripper mechanism replaces manual sorting, window materials are prestored in the alignment sleeve warehouse, after four window materials are aligned by a tray of the alignment sleeve warehouse, the window materials are placed on the inserting corner brace device by the discharging end machine gripper mechanism, the whole process is completed by machinery, the labor amount is reduced, a plurality of problems of manual operation are solved, the window materials are prestored in the alignment sleeve warehouse, the problems of interruption and unsmooth production of a single production line are solved, and the production efficiency and the degree of automation are improved.
Description
Technical Field
The utility model relates to the technical field of door and window production and processing, in particular to an automatic assembly line for installing door and window corner codes.
Background
With the development of science and technology, automatic industrial equipment is gradually popularized to various industries, but in the technical field of door and window production and processing, especially relates to a production link of an aluminum alloy door and window plug-in corner connector, and the automatic equipment is not yet popularized.
The existing aluminum alloy door and window production process comprises the following steps: automatic production of single window materials, sorting and loading are carried out manually, the single window materials are transferred to a platform for manual insertion of corner codes, four window materials are preformed into a frame, numerical control four-head corner combination processing is carried out, and production of one frame of aluminum alloy door and window is completed. The automatic production has been realized to single window material production and group angle course of working, but sort the loading, transport, cartridge angle sign indicating number and four window material are in advance the process of framing still by the workman purely manual completion, work efficiency is low, the quality is poor, work load is big, and window material incision department has certain safety hazard to operating personnel, moreover if single window material production stagnates, then follow-up four window materials just can not join in marriage, and then can't carry out group angle processing, consequently whole production line all can lag, produce intermittent, unsmooth phenomenon, cause production efficiency further to reduce, for this reason we design and develop an automatic assembly line for installing door and window angle sign indicating number and solve current problem.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides an automatic assembly line for installing door and window corner codes.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
an automatic assembly line for installing door and window corner codes comprises a pre-storage device, an inserting corner code device and a control system; the pre-storage device comprises a nesting warehouse, a machine gripper mechanism and a guide mechanism, wherein the machine gripper mechanism and the guide mechanism are positioned at two sides of the nesting warehouse; the mechanical gripper mechanism comprises a supporting plate, a mechanical arm part, a first clamp and a second clamp, wherein one side of the supporting plate is fixedly connected with the guide mechanism, the other side of the supporting plate is assembled with the mechanical arm part, the mechanical arm part is provided with the first clamp, the first clamp is provided with a first clamping plate and a second clamping plate, the first clamping plate is positioned on one side of a clamp top plate and is connected with the clamp top plate through a first clamping guide rail pair, and the other side of the clamp top plate is fixedly connected with the second clamping plate; the second clamp is fixed on the outer side wall of the second hand clamping plate, and one end of the second clamp is connected with a second hand clamping guide rail pair which is also arranged on the outer side wall of the second hand clamping plate in a matched mode.
The Ji Tao warehouse is of a multi-connecting-rod combined frame structure, the inner sides of the two side walls are fixedly connected with a plurality of bearing ends, and the bearing ends are sequentially arranged at intervals from top to bottom; the bearing end is long, the longitudinal section of the bearing end is of an L-shaped structure, and the bearing end is in sliding fit with two sides of the tray.
According to the automatic assembly line for mounting the door and window corner codes, the bearing ends on one side of the alignment warehouse are provided with the positioning pins, and the positioning pins are positioned above the middle of the bearing ends; one end of the positioning pin is connected with the telescopic end of the positioning cylinder; the positioning cylinder is arranged on the outer side wall of the alignment sleeve warehouse; the feeding end and the discharging end of the neat warehouse are respectively provided with a second limiting block, and the second limiting blocks are matched with the first limiting blocks arranged on the tray.
According to the automatic assembly line for mounting the door and window corner connector, the tray is provided with the first cushion block and the second cushion block, the first cushion block and the second cushion block are respectively provided with the protective sleeves, the two sides of the tray are provided with the handles, and the four corners of the tray are also provided with the first limiting blocks; the second cushion block is positioned at one end of the first cushion block.
According to the automatic assembly line for mounting the door and window corner connector, the longitudinal section of the first cushion block is of a saw-tooth structure, and the inclined angle beta of the first cushion block is 30 degrees.
According to the automatic assembly line for mounting the door and window corner connector, the longitudinal section of the handle is of a rectangular and L-shaped integrally formed splicing structure, and the included angle alpha between the rectangular and L-shaped integrally formed splicing structure is 132.5 degrees.
The automatic assembly line for installing the door and window corner connector is characterized in that the inner sides of the two clamping plates of the first clamp are fixedly connected with polyurethane cushion blocks.
The automatic assembly line for mounting the door and window corner connector comprises a guide rail pair, a motor and a screw pair; the guide rail pair is fixedly connected with the supporting plate; the screw pair is driven by a motor, and the movable end of the screw pair is fixedly connected with the supporting plate.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in:
the machine gripper mechanism adopts a double-station design, the two clamps are mutually matched, one clamp is used for pulling the tray, the other clamp is used for grabbing window materials, the design of the clamps is more suitable for respective purposes, and the machine gripper mechanism automatically completes window material sorting, so that the labor amount can be reduced, the safety hazard of window material cut positions to operators can be reduced, and the production efficiency can be improved; the multi-layer trays are arranged in the aligned warehouse, when the window materials on the trays meet the aligned condition, the machine gripper mechanism at the discharging end takes out the window materials, otherwise, the machine gripper mechanism at the feeding end continues to grasp the window materials and put the window materials into other trays, when the production of single window materials is stagnated, the machine gripper mechanism at the discharging end can grasp the window materials which are already aligned on other trays, the production link of inserting corner connectors is not stagnated, and the problems of interruption and unsmooth production of a single assembly line are solved; and the corner connector device automatically inserts the corner connector, and the four window materials are preformed into a frame, so that the whole process realizes automatic production, solves a plurality of problems of manual operation, and improves the production efficiency.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a nested library (not drawn to scale) according to the present utility model;
FIG. 3 is a cross-sectional view (not drawn to scale) in the direction C of FIG. 2;
FIG. 4 is a schematic view (not drawn to scale) of the A-direction of FIG. 1;
FIG. 5 is an enlarged view (not to scale) of part B of FIG. 1;
FIG. 6 is a partial enlarged view (not drawn to scale) of the portion D of FIG. 2;
FIG. 7 is an enlarged view (not to scale) of portion E of FIG. 4;
fig. 8 is an enlarged view of part F of fig. 3 (not drawn to scale).
In the figure: 1. the complete warehouse; 2. a machine gripper mechanism; 3. a guide mechanism; 4. inserting an angle code device; 11. a tray; 12. positioning a cylinder; 13. a positioning pin; 14. a first limiting block; 15. a first pad; 16. a protective sleeve; 17. a handle; 18. a bearing end; 19. a second limiting block; 20. a second cushion block; 21. a support plate; 22. a robot arm portion; 23. a first clamp; 24. a second clamp; 231. a first grip plate; 232. a second grip panel; 233. a clamp top plate; 234. a first grip cylinder; 235. the first clamping guide rail pair; 236. a polyurethane cushion block; 241. a second grip cylinder; 242. the second clamping guide rail pair; 31. a guide rail pair; 32. a motor; 33. a screw pair; 41. a clamping mechanism; 42. a plug-in mounting mechanism; 43. a positioning mechanism; 44. and a discharging mechanism.
Detailed Description
As shown in fig. 1-7, an automated assembly line for installing door and window jambs includes a pre-storage device, a cartridge jamb device 4, and a control system, wherein the pre-storage device includes a nesting library 1, a machine gripper mechanism 2, and a guide mechanism 3; the aligning warehouse 1 is placed in parallel, the machine gripper mechanisms 2 are installed on the guide mechanism 3 and are located on two sides of the aligning warehouse 1, one of the machine gripper mechanisms is used for grabbing window materials and placing the window materials on the tray 11, and the other machine gripper mechanism is used for taking out the window materials which are aligned from the tray 11 and placing the window materials on the adjacent inserting corner brace device 4.
The neat warehouse 1 is a frame with multiple connecting rod combinations, is of a rectangular structure, and has two ends which face the direction of the machine gripper mechanism 2 as open ends and two other ends as closed ends. A plurality of bearing ends 18 are fixedly connected to the two inner side walls of the neat kit warehouse 1 and are used for bearing the tray 11 and enabling the tray to move inside the neat kit warehouse 1. The bearing ends 18 are arranged at intervals from top to bottom in sequence; the bearing end 18 is in a long strip shape, the longitudinal section of the bearing end is in an L-shaped structure, and the bearing end can be in sliding fit with the side edges of two sides of the tray.
In addition, the bearing ends 18 are provided with the positioning pins 13, and the positioning pins 13 are positioned above the middle of the bearing ends 18; one end of the positioning pin 13 is connected with the telescopic end of the positioning cylinder 12, and is used for controlling the action of the positioning pin 13, for example, when the positioning pin 13 slides from the feeding end of the nesting warehouse 1 to the inside of the nesting warehouse, the positioning pin 13 is ejected out through the positioning cylinder 12 to block, so that the tray 11 is prevented from entering too deep inside the nesting warehouse 1, and the work of the machine gripper mechanism 2 at the discharging end is influenced; when the machine gripper mechanism 2 at the discharging end is used for gripping the tray 11 at the feeding end, the positioning pins 13 are retracted through the positioning air cylinders 12, so that the tray 11 is prevented from being blocked from sliding. The positioning cylinder 12 is arranged on the outer side wall of the alignment sleeve warehouse; the feeding end and the discharging end of the alignment warehouse are respectively provided with a second limiting block 19, and the second limiting blocks 19 are matched with the first limiting blocks 14 arranged on the tray; when the window materials are placed on the machine gripper mechanism 2 at the feeding end, one side of the tray 11 is limited by the first limiting block 14 and the second limiting block 19, the positioning pin 13 is ejected out of the positioning cylinder 12 at the other side of the tray, tray positioning is completed, when the window materials are taken out of the machine gripper mechanism 2 at the discharging end, the positioning pin 13 is retracted, the machine gripper mechanism 2 at the discharging end pulls the tray 11, and at the moment, the first limiting block 14 and the second limiting block 19 at the side of the discharging end limit the position of the tray 11.
The tray 11 is provided with the first cushion block 15 and the second cushion block 20, the second cushion block 20 is positioned at one end of the first cushion block 15, the longitudinal section of the first cushion block is of a saw-tooth structure, the inclined angle beta of the inclined angle beta is 30 degrees, the accurate positioning of window materials is ensured, the working space of the first clamp 23 of the machine gripper mechanism is met, the longitudinal section of the second cushion block 20 is trapezoid, the first cushion block 15 and the second cushion block 20 are respectively provided with a protective sleeve 16, the window materials can be prevented from being scratched, handles are arranged at two sides of the tray, the longitudinal section of each handle is of a spliced structure formed by integrating a rectangle and an L, the inclined angle alpha between the two is 132.5 degrees, and the inclined angle beta is suitable for the push-pull action of the second clamp 24 of the machine gripper mechanism; the four corners of the tray are also provided with first limiting blocks 14.
In addition, the utility model adopts the mechanical gripper mechanism 2 to take the window materials and push the trays, the mechanical gripper mechanism 2 comprises a supporting plate 21, a mechanical arm part 22, a first clamp 23 and a second clamp 24, one side of the supporting plate 21 is fixedly connected with a guide mechanism, the other side of the supporting plate is assembled with the mechanical arm part 22, the cross section of the supporting plate 21 is rectangular, the mechanical arm part is a six-axis mechanical arm and is provided with a first clamp 23, the first clamp 23 is used for grabbing the window materials to finish the action of taking and placing the window materials, a first clamp plate and a second clamp plate are arranged, the first clamp plate 231 is positioned on one side of a clamp top plate 233 and is connected with the clamp top plate 233 through a first clamp guide rail pair 235, and the second clamp plate 232 is fixedly connected with the other side of the clamp top plate 233; the second clamp 24 is fixed on the outer side wall of the second hand clamping plate, the second clamp 24 is used for pulling the aligned warehouse tray, the action of pushing and pulling the tray is completed, and one end of the second clamp is connected with a second hand clamping guide rail pair 242 which is also arranged on the outer side wall of the second hand clamping plate in a matched manner.
Further, polyurethane cushion blocks 236 are fixedly connected to the inner sides of the two hand clamping plates of the first clamp 23; the polyurethane cushion block can increase friction force and reduce the collision scratch to window materials.
In this embodiment, the two mechanical gripper mechanisms on both sides of the alignment library are identical in each component.
The guide mechanism 3 comprises a guide rail pair 31, a motor 32 and a screw pair 33; the guide rail pair 31 is fixedly connected with the supporting plate 21; the screw pair 33 is driven by a motor 32, and its movable end is fixedly connected with the supporting plate 21
The inserting corner brace device 4 comprises a clamping mechanism 41, an inserting mechanism 42, a positioning mechanism 43 and a discharging mechanism 44, wherein the clamping mechanism 41 and the inserting mechanism 42 are fixedly connected to the positioning mechanism 43, four clamping mechanisms and four inserting mechanisms are arranged with the center of the inserting corner brace device 4 as a symmetrical point, and the four clamping mechanisms and the four inserting mechanisms are respectively positioned on two sides of the discharging mechanism 44.
The whole working flow is as follows: the control system (which is an industrial common control system and is not described in the utility model in excess) reads the information of each window material through the identification code label of each window material, then instructs the machine gripper mechanism at the feeding end to move to a preset position, then pulls the aligned sleeve warehouse tray by the second clamp until the first limiting block on the tray is contacted with the second limiting block on the aligned sleeve warehouse, and then positions the cylinder ejection positioning pin, and the tray is positioned at the moment; a first clamp of a machine gripper mechanism at a feeding end grabs window materials from a production line conveying table and puts the window materials into a tray, when four window materials matched with the tray reach an assembly condition, a control system commands a positioning cylinder to retract positioning pins, then a second clamp of the machine gripper mechanism at a discharging end pulls a corresponding aligned sleeve warehouse tray until a first limiting block on the tray contacts with a second limiting block on an aligned sleeve warehouse, when the production of a single window material is stopped, the machine gripper mechanism at the discharging end can grab window materials which are already aligned sleeve on other trays, and then the production link of a plug-in corner bracket cannot be stopped; after the first clamp of the machine gripper mechanism at the discharge end places the aligned window materials reaching the assembly condition on the inserting corner brace device, the inserting corner brace device automatically completes corner brace inserting and pre-frames four window materials, and after the pre-assembly is completed, the window materials are automatically transmitted to the next production link.
The present utility model is not limited to the above embodiments, and any person who can learn the structural changes made under the teaching of the present utility model can fall within the scope of the present utility model if the present utility model has the same or similar technical solutions.
The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.
Claims (8)
1. An automatic assembly line for installing door and window corner codes comprises a pre-storage device, an inserting corner code device and a control system; the method is characterized in that: the pre-storage device comprises a nesting warehouse (1), a machine gripper mechanism (2) and a guide mechanism (3), wherein the machine gripper mechanism (2) and the guide mechanism (3) are positioned at two sides of the nesting warehouse (1); the machine gripper mechanism (2) comprises a supporting plate (21), a mechanical arm part (22), a first clamp (23) and a second clamp (24), wherein one side of the supporting plate (21) is fixedly connected with the guide mechanism (3), the other side of the supporting plate is assembled with the mechanical arm part (22), the mechanical arm part (22) is provided with the first clamp (23), the first clamp (23) is provided with a first clamp plate and a second clamp plate, the first clamp plate (231) is positioned on one side of the clamp top plate (233) and is connected with the clamp top plate (233) through a first clamp guide rail pair (235), and the other side of the clamp top plate (233) is fixedly connected with the second clamp plate (232); the second clamp (24) is fixed on the outer side wall of the second clamp plate (232), and one end of the second clamp (24) is connected with a second clamp guide rail pair (242) which is also arranged on the outer side wall of the second clamp plate (232) in a matched mode.
2. An automated assembly line for installing door and window corner fittings as defined in claim 1, wherein: the Ji Taoku (1) is a frame structure with multiple connecting rod assemblies, the inner sides of the two side walls are fixedly connected with a plurality of bearing ends (18), and the bearing ends (18) are sequentially arranged at intervals from top to bottom; the bearing end (18) is of a strip shape, the longitudinal section of the bearing end is of an L-shaped structure, and the bearing end is in sliding fit with two sides of the tray (11).
3. An automated assembly line for installing door and window corner fittings as defined in claim 2, wherein: the bearing ends (18) on one side of the Ji Taoku (1) are respectively provided with a locating pin (13), and the locating pins (13) are positioned above the middle of the bearing ends (18); one end of the positioning pin (13) is connected with the telescopic end of the positioning cylinder (12); the positioning cylinder (12) is arranged on the outer side wall of the alignment sleeve warehouse (1); the feeding end and the discharging end of the Ji Taoku (1) are respectively provided with a second limiting block (19), and the second limiting blocks (19) are matched with the first limiting blocks (14) arranged on the tray (11).
4. An automated assembly line for installing door and window corner fittings as defined in claim 2, wherein: the tray (11) is provided with a first cushion block (15) and a second cushion block (20), the first cushion block (15) and the second cushion block (20) are respectively provided with a protective sleeve (16), two sides of the tray (11) are provided with handles (17), and four corners of the tray (11) are also provided with first limiting blocks (14); the second cushion block (20) is positioned at one end of the first cushion block (15).
5. The automated assembly line for installing door and window corner fittings of claim 4, wherein: the longitudinal section of the first cushion block (15) is of a zigzag structure, and the inclined angle beta of the first cushion block is 30 degrees.
6. The automated assembly line for installing door and window corner fittings of claim 4, wherein: the longitudinal section of the handle (17) is of a splicing structure formed by rectangular and L-shaped integrated parts, and an included angle alpha between the rectangular and L-shaped integrated parts is 132.5 degrees.
7. An automated assembly line for installing door and window corner fittings as defined in claim 1, wherein: polyurethane cushion blocks (236) are fixedly connected to the inner sides of the two hand clamping plates of the first clamp (23).
8. An automated assembly line for installing door and window corner fittings as defined in claim 1, wherein: the guide mechanism (3) comprises a guide rail pair (31), a motor (32) and a screw pair (33); the guide rail pair (31) is fixedly connected with the supporting plate (21); the screw pair (33) is driven by a motor (32), and the movable end of the screw pair is fixedly connected with the supporting plate (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322173031.4U CN220498362U (en) | 2023-08-14 | 2023-08-14 | Automatic assembly line for mounting door and window corner connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322173031.4U CN220498362U (en) | 2023-08-14 | 2023-08-14 | Automatic assembly line for mounting door and window corner connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220498362U true CN220498362U (en) | 2024-02-20 |
Family
ID=89871844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322173031.4U Active CN220498362U (en) | 2023-08-14 | 2023-08-14 | Automatic assembly line for mounting door and window corner connector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220498362U (en) |
-
2023
- 2023-08-14 CN CN202322173031.4U patent/CN220498362U/en active Active
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