CN220472927U - Automatic drop test equipment suitable for production line - Google Patents
Automatic drop test equipment suitable for production line Download PDFInfo
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- CN220472927U CN220472927U CN202321735094.8U CN202321735094U CN220472927U CN 220472927 U CN220472927 U CN 220472927U CN 202321735094 U CN202321735094 U CN 202321735094U CN 220472927 U CN220472927 U CN 220472927U
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- 238000012360 testing method Methods 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000000903 blocking effect Effects 0.000 claims description 33
- 230000004888 barrier function Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 3
- 230000002950 deficient Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000012956 testing procedure Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 230000004044 response Effects 0.000 description 1
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Abstract
The utility model provides automatic drop test equipment suitable for a production line, which comprises a test equipment main body, wherein the test equipment main body is provided with a belt conveying component, a lifting drop component, a drop limiting component, a drop foolproof sensing piece and a controller, and the lifting drop component comprises a lifting driving device and a vacuum taking and placing sucker. The beneficial effects are as follows: the automatic falling test device can solve the problems that in the prior art, a mode of manually taking products to a specified height for falling test is adopted, standard uniformity cannot be guaranteed, personnel are easy to fatigue, testing efficiency is low, defective products are caused to flow into the market too, the competitiveness of enterprises is not improved, a belt conveying component is used for feeding materials, a falling limiting component is used for limiting, a lifting falling component is used for falling action, automatic testing is achieved, testing efficiency is improved, a traditional manual falling test mode is replaced, falling accuracy is improved, testing procedures of machining personnel are simplified, and the competitiveness of the enterprises is improved.
Description
Technical Field
The utility model relates to the field of electronic product production, in particular to automatic drop test equipment suitable for a production line.
Background
With the continuous development of electronic products, the popularization of electronic products is wider and wider, and before people purchase the electronic products, the quality requirements of the electronic products are also main references, so that manufacturers need to carry out strict product detection before leaving factories, and drop tests are one of important tests, and whether the structural strength of the products is qualified is tested through the drop tests.
In the electronic equipment assembly production line, to drop test, the existing manual product that takes out of staff is adopted and drop test is carried out, because the product quantity is more, leads to tester's fatigue easily, leads to test error great, and the standard is non-uniform, leads to test efficiency lower, leads to the defective products also to flow into market, is unfavorable for improving the competitiveness of enterprise.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides automatic drop test equipment suitable for a production line, and solves the problems that in the prior art, a drop test mode of manually taking a product to a specified height for drop test is adopted, standard uniformity cannot be guaranteed, personnel are easy to fatigue, the test efficiency is low, defective products also flow into the market, and the improvement of the competitiveness of enterprises is not facilitated.
The utility model relates to automatic drop test equipment suitable for a production line, which comprises a test equipment main body, wherein the test equipment main body is provided with a belt conveying component, a lifting drop component, a drop limiting component, a drop foolproof sensing piece and a controller, the drop foolproof sensing piece can sense the drop test state of a product, the belt conveying component, the lifting drop component and the drop foolproof sensing piece are respectively electrically connected with the controller, the lifting drop component and the drop limiting component are both arranged above the belt conveying component, the lifting drop component comprises a lifting driving device and a vacuum picking and placing sucker, and the drop limiting component can limit the product in the drop process.
The utility model further improves, the falling limiting assembly comprises a first limiting side plate, a second limiting side plate, a third limiting side plate and a fourth limiting side plate, wherein the first limiting side plate, the second limiting side plate, the third limiting side plate and the fourth limiting side plate form a falling channel, and the first limiting side plate, the second limiting side plate, the third limiting side plate and the fourth limiting side plate can respectively limit in front, back, left and right.
The utility model further improves, and also comprises a blocking component, wherein the blocking component is arranged at the side edge of the falling limiting component, the blocking component comprises a blocking driving device and a blocking plate, and the blocking driving device can drive the blocking plate to block and limit products transported into the falling channel.
According to the utility model, the falling limiting assembly is provided with a guide notch matched with the blocking plate, and the blocking plate is arranged in the guide notch.
The utility model is further improved, the lifting driving device is a rodless cylinder, and the blocking driving device is a blocking cylinder.
The utility model is further improved, the belt conveying assembly comprises a first belt conveying assembly and a second belt conveying assembly, the first belt conveying assembly is arranged at the front end of the second belt conveying assembly, and the falling channel is arranged above the second belt conveying assembly.
The utility model further improves, also comprises a feeding sensor and a discharging sensor, wherein the feeding sensor is arranged at one end of the first belt conveying component close to the second belt conveying component, and the discharging sensor is arranged at one end of the second belt conveying component far away from the first belt conveying component.
The utility model further improves, the lifting falling component also comprises a lifting guide rail, the lifting driving device is provided with a lifting sliding block matched with the lifting guide rail, and the lifting sliding block is arranged on the lifting guide rail.
The utility model is further improved, four groups of supporting seats are arranged on the main body of the testing device, and the four groups of supporting seats are arranged on the periphery of the bottom of the main body of the testing device.
The utility model is further improved, and the controller is provided with a central control screen, an emergency stop button, a starting button and a buzzer.
Compared with the prior art, the utility model has the beneficial effects that: the utility model provides automatic drop test equipment suitable for a production line, which adopts a mechanism thereof, can effectively solve the problems that in the prior art, drop tests are carried out by adopting a mode of manually taking products to a specified height for drop tests, standards cannot be guaranteed to be unified, personnel are easy to fatigue, the test efficiency is low, defective products are caused to flow into markets, and the improvement of the competitiveness of enterprises is not facilitated.
Drawings
For a clearer description of the present application or of the solutions of the prior art, a brief introduction will be given below to the drawings used in the description of the embodiments or of the prior art, it being apparent that the drawings in the description below are some embodiments of the present application, from which other drawings can be obtained, without the inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of another view angle structure of the whole of the present utility model
FIG. 3 is a schematic view of a part of the structure of the present utility model
Fig. 4 is a schematic view of another view structure of fig. 3.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the applications herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description and claims of the present application and in the description of the figures above are intended to cover non-exclusive inclusions. The terms first, second and the like in the description and in the claims or in the above-described figures, are used for distinguishing between different objects and not necessarily for describing a sequential or chronological order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In order to better understand the technical solutions of the present application, the following description will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings.
As shown in fig. 1-4, the utility model relates to automatic drop test equipment suitable for a production line, which comprises a test equipment main body 1, wherein a belt conveying component 2, a lifting drop component 5, a drop limiting component and a controller 3 are arranged on the test equipment main body 1.
The belt conveyor assembly 2 comprises a first belt conveyor assembly 21 and a second belt conveyor assembly 22, wherein the first belt conveyor assembly 21 is arranged at the front end of the second belt conveyor assembly 22.
Through the setting of two sets of belt fortune material subassemblies 2, can carry out drop test on second belt fortune material subassembly 22, and influence the material loading action of first belt fortune material subassembly 21, improve complete machine efficiency.
The falling limiting assembly comprises a first limiting side plate 41, a second limiting side plate 42, a third limiting side plate 43 and a fourth limiting side plate 44, wherein the first limiting side plate 41, the second limiting side plate 42, the third limiting side plate 43 and the fourth limiting side plate 44 form a falling channel, and the falling channel is arranged above the second belt conveying assembly 22.
Through the arrangement of the first limiting side plate 41, the second limiting side plate 42, the third limiting side plate 43 and the fourth limiting side plate 44, the product 12 to be tested can be subjected to drop test in a drop channel, and the front, back, left and right directions are limited, so that the product 12 to be tested is prevented from falling out of the test equipment.
The lifting and falling assembly 5 comprises a lifting driving device 51 and a vacuum picking and placing sucker 52, the lifting and falling assembly 5 is arranged on the side edge of the third limiting side plate 43, a lifting gap 431 matched with the lifting and falling assembly 5 in a moving mode is arranged on the third limiting side plate 43, the moving end of the lifting driving device 51 is fixedly connected with the vacuum picking and placing sucker 52, and the vacuum picking and placing sucker 52 penetrates through the lifting gap 431 and is arranged in a falling channel.
When the first belt conveyor assembly 21 conveys the product 12 to be tested to the second belt conveyor assembly 22 and the second belt conveyor assembly 22 conveys the product 12 to the lower part of the falling channel, the lifting driving device 51 can control the vacuum pick-and-place sucker 52 to take the product 12 downwards and to ascend for falling test.
This be applicable to production line automatic drop test equipment still includes to material sensor 6 and ejection of compact sensor 7, to material sensor 6 setting be close to second belt fortune material subassembly 22 one end at first belt fortune material subassembly 21, ejection of compact sensor 7 sets up and is kept away from first belt fortune material subassembly 21 one end at second belt fortune material subassembly 22.
When the product to be detected 12 is detected by the arrival sensor 6 and the drop test on the second belt conveyor assembly 22 has not been completed, the first belt conveyor assembly 21 stops conveying, and when the last group of products 12 on the second belt conveyor assembly 22 is tested, the first belt conveyor assembly 21 starts conveying the product to the second belt conveyor assembly 22.
When the outfeed sensor 7 senses a product 12, this indicates that the drop test of the group of products 12 is complete.
This be applicable to production line automatic drop test equipment still includes to fall foolproof sensing piece 8, falls foolproof sensing piece 8 sets up in the spacing curb plate 42 lower extreme of second, through falling foolproof sensing piece 8's setting, can respond to whether product 12 to be measured is got and is put sucking disc 52 and absorb and fall the test by the vacuum to whether the response falls back product 12 tiling on second belt fortune material subassembly 22, falls product 12 and leans on spacing curb plate, then reports to the police, the manual work is put product 12 flat, will fall the product 12 after falling through second belt fortune material subassembly 22 and transport the unloading end.
This be applicable to production line automatic drop test equipment still includes the blocking subassembly, blocks the subassembly setting on test equipment main part 1, blocks the subassembly and includes blocking drive arrangement 9 and barrier plate 10, drives barrier plate 10 through blocking drive arrangement 9 and goes up and down, can effectually prevent that second belt fortune material subassembly 22 from transporting out the falling passageway with product 12, leads to vacuum to get and puts sucking disc 52 unable the absorbing of absorbing.
In order to ensure the accuracy of the product 12 test, the product 12 needs to be arranged in the center of the falling channel for taking materials, the arrangement directions of the product 12 are unified, and the small effect can be effectively realized through the arrangement of the blocking component.
When the product 12 to be tested is conveyed onto the second belt conveying component 22, the blocking driving device 9 drives the blocking plate 10 to descend, the product 12 is blocked, the product 12 is limited in a falling channel, the placing angle of the product 12 to be tested is gradually flushed with the blocking plate 10 through the cooperation of the contact surface of the second belt conveying component 22 and the blocking plate 10, the second belt conveying component 22 stops moving after flushing, the second belt conveying component 22 is controlled to convey materials in the opposite direction through the controller 3, the product 12 to be tested is conveyed to the center of the falling channel, and the product is sucked by the vacuum pick-and-place sucking disc 52.
The first limiting side plate 41 is provided with a guide notch 411 matched with the blocking plate 10, the blocking plate 10 is arranged in the guide notch 411, and the blocking plate 10 moves more stably by guiding through the guide notch 411.
The lifting drive device 51 is a rodless cylinder, and the blocking drive device 9 is a blocking cylinder.
The lifting and falling assembly 5 further comprises a lifting guide rail 53, a lifting sliding block 54 matched with the lifting guide rail 53 is arranged on the lifting driving device 51, and the lifting sliding block 54 is arranged on the lifting guide rail 53.
The stability of the movement of the lift drive 51 is further improved by the cooperation of the lift rail 53 and the lift slider 54.
Four groups of supporting seats 11 are arranged on the testing equipment main body 1, and the four groups of supporting seats 11 are arranged on the periphery of the bottom of the testing equipment main body 1.
The controller 3 is provided with a central control screen 31, an emergency stop button 32, a start button 33 and a buzzer 34.
The upper ends of the first limiting side plate 41, the second limiting side plate 42, the third limiting side plate 43 and the fourth limiting side plate 44 are respectively provided with a guide inclined surface which gradually inclines towards the center from top to bottom, and the test process of the product 12 to be tested can be guaranteed to be carried out in a falling channel through the guide inclined surfaces.
The embodiment provides a test flow suitable for automatic drop test equipment of a production line, which comprises the following steps: the embodiment of the utility model provides the advantages of convenient test and high test efficiency compared with the existing manual drop test.
First, the product 12 to be tested is fed from the feeding end of the first belt conveyor assembly 21, and the first belt conveyor assembly 21 conveys the material to the second belt conveyor assembly 22.
After the material sensor 6 detects the product 12, the second belt conveying assembly 22 conveys the material continuously, and the blocking driving device 9 drives the blocking plate 10 to descend so as to block the product 12 to be detected.
When the second belt conveyor assembly 22 is conveying, the first belt conveyor assembly 21 continuously feeds, when the material sensor detects the products 12 again, if the last group of products 12 of the second belt conveyor assembly 22 is the completion of the drop test, the first belt conveyor assembly 21 stops moving, and when the drop test of the second belt conveyor assembly 22 is completed, the first belt conveyor assembly 21 starts feeding.
After the second belt conveyor assembly 22 is conveyed for a specified time, the second belt conveyor assembly 22 is conveyed in the opposite direction, the product 12 to be tested is conveyed to the center of the falling channel, and the second belt conveyor assembly 22 stops moving after conveying is completed.
The lifting driving device 51 drives the vacuum pick-and-place suction cup 52 to descend, and after the vacuum pick-and-place suction cup 52 descends to a specified position, the vacuum pick-and-place suction cup 52 adsorbs.
After the adsorption is completed, the lifting drive device 51 is lifted to a specified height, the vacuum suction is released, and the product 12 to be tested is free-falling.
After the fall fool-proof sensing piece 8 detects no abnormality, the blocking driving device 9 drives the blocking plate 10 to ascend, and the second belt conveying assembly 22 performs blanking on the product 12 subjected to the fall test, so that an automatic fall test flow is completed.
From the above, the beneficial effects of the utility model are as follows: adopt its mechanism, can effectually solve among the prior art drop test adopt manual work to remove the mode of taking product 12 to appointed height and carry out drop test, can't guarantee that the standard is unified, personnel are tired easily, there is the test efficiency lower, lead to the defective article also to flow into market, be unfavorable for improving the problem of enterprise's competitiveness, through using this equipment, belt fortune material subassembly 2 carries out the pay-off, fall spacing subassembly and carry out spacingly, fall action is carried out to lift fall subassembly 5, realize automated test, test efficiency has been improved, the test mode of traditional manual fall has been replaced, the degree of accuracy of falling has been improved, the test flow of processing personnel has been simplified, the competitiveness of enterprise has been improved.
The above embodiments are preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model, which includes but is not limited to the embodiments, and equivalent modifications according to the present utility model are within the scope of the present utility model.
Claims (10)
1. The utility model provides an automatic drop test equipment suitable for production line which characterized in that: including the test equipment main part, be provided with belt fortune material subassembly, lift fall the subassembly, fall spacing subassembly, fall and prevent slow-witted induction piece and controller, fall and prevent slow-witted induction piece and can respond to the product and fall test state, belt fortune material subassembly, lift fall the subassembly with fall prevent slow-witted induction piece respectively in controller electric connection, the lift fall the subassembly with fall spacing subassembly and all set up belt fortune material subassembly top, the lift falls the subassembly and gets to put the sucking disc including lifting drive device and vacuum, fall spacing subassembly and can be spacing to falling process product.
2. The automatic drop test equipment for a production line according to claim 1, wherein: the fall limiting assembly comprises a first limiting side plate, a second limiting side plate, a third limiting side plate and a fourth limiting side plate, wherein the first limiting side plate, the second limiting side plate, the third limiting side plate and the fourth limiting side plate form a fall channel, and the first limiting side plate, the second limiting side plate, the third limiting side plate and the fourth limiting side plate can be respectively limited in the front-back and left-right directions.
3. The automatic drop test equipment for a production line according to claim 2, wherein: still include blocking the subassembly, it is in to block the subassembly setting fall spacing subassembly side, it includes and blocks drive arrangement and barrier plate to block the subassembly, it can drive to block drive arrangement the barrier plate to transport to the product in the passageway falls blocks spacingly.
4. The automatic drop test equipment for a production line according to claim 3, wherein: the falling limiting assembly is provided with a guide notch matched with the blocking plate, and the blocking plate is arranged in the guide notch.
5. The automatic drop test equipment for a production line according to claim 3, wherein: the lifting driving device is a rodless cylinder, and the blocking driving device is a blocking cylinder.
6. The automatic drop test equipment for a production line according to any one of claims 2 to 5, wherein: the belt material conveying assembly comprises a first belt material conveying assembly and a second belt material conveying assembly, the first belt material conveying assembly is arranged at the front end of the second belt material conveying assembly, and the falling channel is arranged above the second belt material conveying assembly.
7. The automatic drop test equipment for a production line of claim 6, wherein: the belt conveyor further comprises a feeding sensor and a discharging sensor, wherein the feeding sensor is arranged at one end of the first belt conveyor assembly, which is close to the second belt conveyor assembly, and the discharging sensor is arranged at one end of the second belt conveyor assembly, which is far away from the first belt conveyor assembly.
8. The automatic drop test equipment for a production line according to any one of claims 1 to 5, wherein: the lifting and falling assembly further comprises a lifting guide rail, wherein the lifting driving device is provided with a lifting slide block matched with the lifting guide rail, and the lifting slide block is arranged on the lifting guide rail.
9. The automatic drop test equipment for a production line according to any one of claims 1 to 5, wherein: four groups of supporting seats are arranged on the testing equipment main body, and the four groups of supporting seats are arranged on the periphery of the bottom of the testing equipment main body.
10. The automatic drop test equipment for a production line according to any one of claims 1 to 5, wherein: the controller is provided with a central control screen, an emergency stop button, a starting button and a buzzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321735094.8U CN220472927U (en) | 2023-07-04 | 2023-07-04 | Automatic drop test equipment suitable for production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321735094.8U CN220472927U (en) | 2023-07-04 | 2023-07-04 | Automatic drop test equipment suitable for production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220472927U true CN220472927U (en) | 2024-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321735094.8U Active CN220472927U (en) | 2023-07-04 | 2023-07-04 | Automatic drop test equipment suitable for production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220472927U (en) |
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2023
- 2023-07-04 CN CN202321735094.8U patent/CN220472927U/en active Active
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