CN220461655U - Automatic tray cleaning machine - Google Patents

Abstract

The utility model discloses an automatic tray cleaning machine in the technical field of tray cleaning, which comprises a frame, wherein the frame is provided with a feeding device, a discharging device, a spraying section and a drying section, the spraying section comprises a front spraying pipe and a back spraying pipe, conveying track assemblies are arranged in the spraying section and the drying section, the conveying track assemblies have an inclined angle, the cleaning efficiency can be greatly improved through the double-channel arrangement, the front and the back of a product can be cleaned to be 75 degrees through the front spraying pipe and the back spraying pipe, the air pressure is higher than the back pressure according to the principle that the front pressure is higher than the back pressure, the back can be completely supported, the front can be ensured not to jump and rebound when receiving front high-pressure water and wind power by only needing a small amount of compression, the back groove is cleaned by wind cutting, the dirt can be ensured to be smoothly discharged along with the gravity at an included angle of 0-80 degrees with the horizontal angle, and the dirt can be ensured to be discharged along with the water flow and the stable bearing air pressure when the front is cleaned by the high-pressure water flow.

Description

Automatic tray cleaning machine

Technical Field

The utility model relates to the technical field of tray cleaning, in particular to an automatic tray cleaning machine.

Background

In the trade cleaning industry, each company adopts a manual cleaning mode to clean, dust-free cloth and alcohol are manually used for wiping, then a high-pressure air gun is used for drying after wiping, when the high-pressure air gun cannot be completely dried, the high-pressure air gun is required to be placed for a few minutes to be completely dried, some companies also use a cleaning tank to clean, firstly, products are placed into a basket, then the basket is required to be manually lifted to be placed into a cleaning cylinder, after a set time is reached, the basket is lifted to be placed into the next cleaning cylinder, and the products on the basket are completely removed until all the processes are completed, at least 3-5 minutes of stay time is needed in each cleaning cylinder, the whole process is half a plurality of hours, and in addition, a person is generally responsible for the cleaning of the whole process in the cleaning process, so that the basket is quite hard and extremely low in efficiency;

however, the existing tray cleaning machine generally cleans the tray in a single channel, and the tray is conveyed to the spraying section and the drying section at a vertical angle, so that the cleaned dirt cannot be well discharged, and the defect that the dirt cannot be flushed out along with high-pressure water flow at the pit corners is caused.

Disclosure of Invention

In order to overcome the defects of the prior art, the utility model provides an automatic tray cleaner, which can effectively solve the technical problems that the existing tray cleaner is usually used for cleaning in a single channel, and the tray is conveyed to a spraying section and a drying section at a vertical angle, so that stains after cleaning cannot be well discharged, and the stains cannot be flushed out along with high-pressure water flow at the corners of pits.

The technical scheme adopted for solving the technical problems is as follows: the automatic tray cleaning machine comprises a frame, wherein one end of the frame is provided with a feeding device, one end of the frame, which is far away from the feeding device, is provided with a discharging device, a spraying section and a drying section are sequentially arranged between the feeding device and the discharging device, the spraying section comprises a front spraying pipe and a back spraying pipe which are symmetrically distributed, the spraying section is provided with at least twelve groups of air knives, the drying section is provided with a drying unit, a group of symmetrically distributed conveying track assemblies are respectively arranged in the spraying section and the drying section, and the conveying track assemblies have inclination angles;

the conveying track assembly comprises a transmission module, a mounting frame module and a limiting module, wherein the mounting frame module comprises an upper mounting frame and a lower mounting frame which are arranged in an up-down distribution mode, the limiting module comprises a front roller, a back roller and an upper pressing wheel, the transmission module comprises a rotating rod, a worm wheel, a worm and a conveying wheel, a first connecting rod and a second connecting rod which are distributed at intervals are arranged between the upper mounting frame and the lower mounting frame, the front roller is distributed on the outer side of the first connecting rod, the back roller is distributed on the outer side of the second connecting rod, T-shaped frames are arranged on the front side and the rear side of the upper mounting frame, the upper pressing wheel is arranged between a group of T-shaped frames and is in rotary connection with the T-shaped frames, the worm wheel is sleeved on the outer side of the rotating rod, the conveying wheel is sleeved on the middle of the worm, the worm is meshed with the worm wheel, and the upper pressing wheel is arranged between the front roller and the back roller.

Preferably, the feeding device comprises a feeding mechanism, a distributing mechanism, a clamping centering mechanism, a lifting mechanism, a cart and a jacking mechanism arranged on the cart;

the top of shallow is equipped with NG product tray, climbing mechanism is including the jacking cylinder of locating the shallow, feeding mechanism includes the conveyer belt module and is used for driving conveyer belt module moving driving motor, the conveyer belt module is equipped with layering switching platform, press from both sides tight centering mechanism and include a set of symmetrical distribution first telescopic cylinder and locating plate that set up, first telescopic cylinder is connected with the locating plate drive, feed mechanism includes four at least second telescopic cylinder and limiting plate, the second telescopic cylinder is connected with the limiting plate drive, elevating system includes lift guide and lift slider, lift slider is connected with lift guide sliding fit, the lift slider terminal surface is equipped with the plummer.

Preferably, the feeding device further comprises a group of X-axis modules, Y-axis modules, Z-axis modules and Q-axis modules, wherein each X-axis module comprises an X-axis guide rail and an X-axis sliding block connected with the X-axis guide rail in a sliding fit manner, each Y-axis module is connected with each X-axis sliding block, each Y-axis module comprises a Y-axis guide rail and a Y-axis sliding block connected with the Y-axis guide rail in a sliding fit manner, each Z-axis module is connected with each Y-axis sliding block, each Z-axis module comprises a Z-axis guide rail and a Z-axis sliding block connected with the Z-axis guide rail in a sliding fit manner, each Q-axis module is connected with each Z-axis sliding block, each Q-axis module comprises a servo motor, a rotating shaft, a mounting plate and a suction nozzle, each servo motor is connected with the driving shaft, and each suction nozzle is mounted on the end face of each mounting plate.

Preferably, the top of spray section and stoving section all is equipped with the air exit, and the bottom of spray section and stoving section all is equipped with high-pressure fan.

Compared with the prior art, the utility model has the beneficial effects that:

through setting up loading attachment in the one end of frame to setting up unloader in the one end of keeping away from loading attachment, setting up spray section and baking segment in proper order between loading attachment and the unloader, spray section includes front shower and reverse shower that the symmetric distribution set up, and spray section is equipped with twelve at least groups air knives, and baking segment is equipped with the stoving unit, and spray section and baking segment's inside all is equipped with a set of symmetric distribution's delivery track subassembly, just delivery track subassembly has inclination, and inclination is 75 degrees, and the binary channels setting can improve cleaning efficiency by a wide margin, and the front and back of product can all wash through front shower and reverse shower to set up delivery track subassembly to 75 degrees, and the wind pressure is greater than back pressure principle setting according to the front pressure, and the back can support completely, and the front only needs to compress tightly a small amount can guarantee that the product is accepting front high pressure water conservancy and wind power and can not beat and rebound, back recess washs the wind and cuts, need be 0 ~ 80 degrees with the horizontal angle just can guarantee that the spot discharges along with the gravity is downward smoothly, and the front is guaranteed along with the water drainage and can stable bearing wind pressure when the high pressure rivers washs.

Drawings

FIG. 1 is a schematic perspective view of an automatic tray cleaner according to the present utility model;

FIG. 2 is a schematic view of the structure of a spray section in the automatic tray cleaner of the present utility model;

FIG. 3 is an enlarged view of the portion A of FIG. 2;

FIG. 4 is a schematic view of the structure of a baking section in the automatic tray cleaner of the present utility model;

FIG. 5 is a schematic view of the feeding device in the automatic tray cleaner of the present utility model;

FIG. 6 is a schematic view of the structure of the suction nozzle in the automatic tray cleaner according to the present utility model;

fig. 7 is a schematic structural view of a distributing mechanism in the automatic tray cleaner according to the present utility model.

Reference numerals in the drawings:

the device comprises a 1-frame, a 2-spraying section, a 3-drying section, a 4-feeding device, a 5-fan filter unit, a 6-discharging device, a 7-first connecting rod, a 8-second connecting rod, a 9-back roller, a 10-conveying wheel, a 11-lower mounting frame, a 12-worm wheel, a 13-rotating rod, a 14-worm, a 15-front roller, a 16-upper pressing wheel, a 17-T-shaped frame, a 18-upper mounting frame, a 19-air knife, a 20-back spraying pipe, a 21-front spraying pipe, a 22-exhaust outlet, a 23-high-pressure fan, a 24-drying unit, a 25-barrow, a 26-jacking cylinder, a 27-NG product tray, a 28-Y-axis module, a 30-X-axis module, a 32-Z-axis module, a 33-Q-axis module, a 34-suction nozzle, a 35-X-axis guide rail, a 36-X-axis slider, a 37-Y-axis guide rail, a 38-Y-axis slider, a 39-Z-axis guide rail, a 40-Z-axis slider, a 41-servo motor, a 42-mounting plate, a 43-second telescopic cylinder, a 44-distributing mechanism, a 45-46-lifting mechanism, a positioning and a layer-lifting mechanism, a 50-lifting mechanism, and a landing.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1-7, the utility model provides an automatic tray cleaning machine, which comprises a frame 1, one end of the frame 1 is provided with a feeding device 4, one end of the frame 1, which is far away from the feeding device 4, is provided with a discharging device 6, a spraying section 2 and a drying section 3 are sequentially arranged between the feeding device 4 and the discharging device 6, the spraying section 2 comprises a front spraying pipe 21 and a back spraying pipe 20 which are symmetrically distributed, the spraying section 2 is provided with at least twelve groups of air knives 19, the drying section 3 is provided with a drying unit 24, a group of symmetrically distributed conveying track assemblies are arranged in the spraying section 2 and the drying section 3, the conveying track assemblies have an inclined angle, the tops of the spraying section 2 and the drying section 3 are respectively provided with an exhaust port 22, the bottoms of the spraying section 2 and the drying section 3 are respectively provided with a high-pressure fan 23, the front spraying pipe 21 and the back spraying pipe 20 can rotate along an axis, the height can be adjusted, the NG position number of each device is 2, the left and right stations NG are independently discharged, each device can be scanned by 4, each device is fully scanned by a machine frame is completely provided with a warning disc, and the machine is completely provided with a machine set of NG 4 is completely used for taking NG 1, and the machine is completely down for the machine is provided with a machine set of NG 1;

the conveying track assembly comprises a transmission module, a mounting frame module and a limiting module, wherein the mounting frame module comprises an upper mounting frame 18 and a lower mounting frame 11 which are distributed up and down, the limiting module comprises a front roller 15, a back roller 9 and an upper pressing roller 16, the transmission module comprises a rotating rod 13, a worm wheel 12, a worm 14 and a conveying wheel 10, a first connecting rod 7 and a second connecting rod 8 which are distributed at intervals are arranged between the upper mounting frame 18 and the lower mounting frame 11, the front roller 15 is distributed on the outer side of the first connecting rod 7 up and down, the back roller 9 is distributed on the outer side of the second connecting rod 8 up and down, T-shaped frames 17 are arranged on the front side and the back side of the upper mounting frame 18, the upper pressing roller 16 is arranged between a group of T-shaped frames 17 and is in rotary connection with the T-shaped frames, the worm wheel 12 is sleeved on the outer side of the rotating rod 13, the conveying wheel 10 is sleeved on the middle of the worm 14, the worm 14 is meshed with the worm wheel 12, the conveying wheel 10 and the upper pressing wheel 16 are arranged between the front roller 15 and the back roller 9, the feeding device 4 comprises a feeding mechanism, a distributing mechanism 44, a clamping centering mechanism 49, a lifting mechanism 47, a trolley 25 and a lifting mechanism arranged on the trolley 25, a NG product tray 27 is arranged at the top of the trolley 25, the lifting mechanism comprises a lifting cylinder 26 arranged on the trolley 25, the feeding mechanism comprises a conveying belt module and a driving motor for driving the conveying belt module to operate, the conveying belt module is provided with a layered switching platform 51, the clamping centering mechanism 49 comprises a group of first telescopic cylinders 48 and a positioning plate 50 which are symmetrically distributed, the first telescopic cylinders 48 are in driving connection with the positioning plate 50, the distributing mechanism 44 comprises at least four second telescopic cylinders 43 and a limiting plate 45, the second telescopic cylinder 43 is in driving connection with the limiting plate 45, the lifting mechanism 47 comprises a lifting guide rail 46 and a lifting sliding block, the lifting sliding block is in sliding fit connection with the lifting guide rail 46, and a bearing table is arranged on the end face of the lifting sliding block.

The feeding device 4 further comprises a group of X-axis modules 30, Y-axis modules 28, Z-axis modules 32 and Q-axis modules 33, wherein the X-axis modules 30 comprise X-axis guide rails 35 and X-axis sliding blocks 36 connected with the X-axis guide rails in a sliding fit manner, the Y-axis modules 28 are connected with the X-axis sliding blocks 36, the Y-axis modules 28 comprise Y-axis guide rails 37 and Y-axis sliding blocks 38 connected with the Y-axis guide rails in a sliding fit manner, the Z-axis modules 32 are connected with the Y-axis sliding blocks 38, the Z-axis modules 32 comprise Z-axis guide rails 39 and Z-axis sliding blocks 40 connected with the Z-axis guide rails in a sliding fit manner, the Q-axis modules 33 are connected with the Z-axis sliding blocks 40, the Q-axis modules 33 comprise servo motors 41, rotating shafts, mounting plates 42 and suction nozzles 34, the servo motor 41 is in driving connection with a rotating shaft, the rotating shaft is connected with a mounting plate 42, the suction nozzle 34 is mounted on the end face of the mounting plate 42, the layered switching platform 51 conveys materials to the position of the lifting mechanism 47, the first telescopic cylinder 48 drives the positioning plate 50 to move forward and clamp the materials, then the layered switching platform 51 is reset, the lifting slide block drives the bearing table to lift, the materials are placed on the end face of the bearing table, the second telescopic cylinder 43 drives the limiting plate 45 to extend forwards and clamp the materials located on the top layer, and then the lifting slide block drives the bearing table to descend for a certain distance, so that the first-layer materials and the second-layer materials are separated.

Compared with the traditional technology: through setting up loading attachment 4 in the one end of frame 1 to set up unloader 6 in the one end that keeps away from loading attachment 4, set gradually spray segment 2 and stoving section 3 between loading attachment 4 and the unloader 6, spray segment 2 includes front shower 21 and reverse shower 20 that the symmetric distribution set up, spray segment 2 is equipped with twelve at least groups air knives 19, and stoving section 3 is equipped with stoving unit 24, and spray segment 2 and the inside of stoving section 3 all are equipped with a set of symmetric distribution's conveying track subassembly, just conveying track subassembly has inclination, and inclination is 75 degrees, and the cleaning efficiency can be improved by a wide margin in the setting of binary channels, and the front and back of product can all wash to through front shower 21 and reverse shower 20 to set up conveying track subassembly to 75 degrees, and the wind pressure is greater than back pressure principle setting, and the reverse can fully support according to the front only need compress tightly a small amount and can guarantee that the product is accepting front high pressure water conservancy and wind power and can not beat and rebound, back recess washs wind and cuts, need be 0 ~ 80 with horizontal contained angle can guarantee to discharge smoothly along with the horizontal contained angle, and can guarantee that the soil is discharged along with high pressure is guaranteed when the front is washed and can bear the stable water stream.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (4)

1. The automatic tray cleaning machine comprises a frame, wherein one end of the frame is provided with a feeding device, one end of the frame, which is far away from the feeding device, is provided with a discharging device, and is characterized in that a spraying section and a drying section are sequentially arranged between the feeding device and the discharging device, the spraying section comprises a front spraying pipe and a back spraying pipe which are symmetrically distributed, the spraying section is provided with at least twelve groups of air knives, the drying section is provided with a drying unit, a group of symmetrically distributed conveying track assemblies are respectively arranged in the spraying section and the drying section, and the conveying track assemblies have inclination angles;

the conveying track assembly comprises a transmission module, a mounting frame module and a limiting module, wherein the mounting frame module comprises an upper mounting frame and a lower mounting frame which are arranged in an up-down distribution mode, the limiting module comprises a front roller, a back roller and an upper pressing wheel, the transmission module comprises a rotating rod, a worm wheel, a worm and a conveying wheel, a first connecting rod and a second connecting rod which are distributed at intervals are arranged between the upper mounting frame and the lower mounting frame, the front roller is distributed on the outer side of the first connecting rod, the back roller is distributed on the outer side of the second connecting rod, T-shaped frames are arranged on the front side and the rear side of the upper mounting frame, the upper pressing wheel is arranged between a group of T-shaped frames and is in rotary connection with the T-shaped frames, the worm wheel is sleeved on the outer side of the rotating rod, the conveying wheel is sleeved on the middle of the worm, the worm is meshed with the worm wheel, and the upper pressing wheel is arranged between the front roller and the back roller.

2. The automatic tray cleaner of claim 1, wherein the loading device comprises a feeding mechanism, a distributing mechanism, a clamping centering mechanism, a lifting mechanism, a cart and a jacking mechanism arranged on the cart;

the top of shallow is equipped with NG product tray, climbing mechanism is including the jacking cylinder of locating the shallow, feeding mechanism includes the conveyer belt module and is used for driving conveyer belt module moving driving motor, the conveyer belt module is equipped with layering switching platform, press from both sides tight centering mechanism and include a set of symmetrical distribution first telescopic cylinder and locating plate that set up, first telescopic cylinder is connected with the locating plate drive, feed mechanism includes four at least second telescopic cylinder and limiting plate, the second telescopic cylinder is connected with the limiting plate drive, elevating system includes lift guide and lift slider, lift slider is connected with lift guide sliding fit, the lift slider terminal surface is equipped with the plummer.

3. The automatic tray cleaning machine according to claim 2, wherein the feeding device further comprises a group of X-axis modules, a Y-axis module, a Z-axis module and a Q-axis module, the X-axis modules comprise X-axis guide rails and X-axis sliders connected with the X-axis guide rails in a sliding fit manner, the Y-axis modules are connected with the X-axis sliders, the Y-axis modules comprise Y-axis guide rails and Y-axis sliders connected with the Y-axis guide rails in a sliding fit manner, the Z-axis modules comprise Z-axis guide rails and Z-axis sliders connected with the Z-axis guide rails in a sliding fit manner, the Q-axis modules are connected with the Z-axis sliders, the Q-axis modules comprise servo motors, rotating shafts, mounting plates and suction nozzles, the servo motors are in driving connection with the rotating shafts, the rotating shafts are connected with the mounting plates, and the suction nozzles are mounted on end faces of the mounting plates.

4. The automatic tray cleaner of claim 1, wherein the top of the spray section and the drying section are provided with air outlets, and the bottom of the spray section and the drying section are provided with high-pressure fans.