CN220430655U

CN220430655U - Automatic rope boxing equipment

Info

Publication number: CN220430655U
Application number: CN202322085813.2U
Authority: CN
Inventors: 周小影; 李丽; 高振光; 华楠; 李健; 孙欣欣; 王玉霞; 田涛; 周鹏; 石晓赟
Original assignee: Shandong Hai Engineering Technology Co ltd
Current assignee: Shandong Hai Engineering Technology Co ltd
Priority date: 2023-08-04
Filing date: 2023-08-04
Publication date: 2024-02-02
Anticipated expiration: 2033-08-04

Abstract

An automatic change rope vanning equipment relates to rope packing technical field, includes: a frame; the X-axis travelling mechanism is horizontally fixed at the top of the frame and can do reciprocating linear motion along the X axis; the Y-axis travelling mechanism is connected with the X-axis travelling mechanism and moves along with the X-axis travelling mechanism, and can do reciprocating linear motion along a Y axis perpendicular to the X axis; the rope releasing mechanism is connected with the Y-axis travelling mechanism and moves along with the Y-axis travelling mechanism and is used for driving the rope to fall into the packaging box; and the control system is used for controlling the X-axis traveling mechanism and the Y-axis traveling mechanism. The automatic box packing machine has the advantages that the rope products are automatically arranged according to the size rule of the paper boxes, so that labor cost is reduced, and production efficiency is improved.

Description

Automatic rope boxing equipment

Technical Field

The utility model relates to the technical field of rope packaging, in particular to automatic rope boxing equipment.

Background

Ropes, including ropes made of terylene, polypropylene, plastics, polymers and other materials, are commonly used in the fields of offshore, hardware, livestock breeding and the like. At present, most of ropes are packaged by adopting a roller to drive a sleeve shaft to rotate, so that the ropes are wound around the sleeve shaft to finish coiling. However, in the process of selling ropes abroad, users assign ropes to be arranged and boxed according to the size rule of the assigned cartons, and most of rope manufacturers currently adopt manual boxing, but the labor cost is high, the working efficiency is low, and therefore the production cost is high.

Therefore, an automatic rope boxing device is developed to replace manual boxing, so that labor cost is reduced, and production cost is reduced.

Disclosure of Invention

Aiming at the defects and shortcomings in the prior art, the utility model provides automatic rope boxing equipment, which solves the problem of automation of boxing rope products according to the regular arrangement of the sizes of cartons.

The technical scheme of the utility model is as follows:

an automated rope boxing apparatus comprising: a frame; the X-axis travelling mechanism is horizontally fixed at the top of the frame and can do reciprocating linear motion along the X axis; the Y-axis travelling mechanism is connected with the X-axis travelling mechanism and moves along with the X-axis travelling mechanism, and can do reciprocating linear motion along a Y axis perpendicular to the X axis; the rope releasing mechanism is connected with the Y-axis travelling mechanism and moves along with the Y-axis travelling mechanism and is used for driving the rope to fall into the packaging box; and the control system is used for controlling the X-axis traveling mechanism and the Y-axis traveling mechanism.

Preferably, the X-axis traveling mechanism comprises a first guide rail fixed on the frame, a first sliding table in sliding fit with the upper part of the first guide rail, and a first transmission assembly for driving the first sliding table to move, wherein the first transmission assembly is driven by a control motor.

Preferably, the Y-axis traveling mechanism comprises a second guide rail fixedly connected to the first sliding table, a second sliding table in sliding fit with the side surface of the second guide rail, and a second transmission assembly for driving the second sliding table to move, wherein the second transmission assembly is driven by a control motor.

Preferably, the rope unreeling mechanism comprises a rope unreeling component and a guiding component, wherein the rope unreeling component and the guiding component are arranged along the Y-axis direction, the rope unreeling component is connected to the second sliding table and used for driving the rope to move downwards towards the packaging box, and the guiding component is connected to the first sliding table and used for conveying the rope to the rope unreeling component.

Preferably, the payout assembly includes: the mounting frame is connected to the left side of the second sliding table; the rope winding wheel is rotatably connected to the mounting frame, the axis of the rope winding wheel is parallel to the X axis, and the peripheral surface of the rope winding wheel is used for winding ropes; the control motor is fixed on the mounting frame, the output end of the control motor is connected with a driving wheel, and the control motor is driven to rotate positively and negatively; the driving wheel is parallel to the axis of the winding wheel and is positioned at the same height, and a gap for placing the rope is arranged between the outer peripheral surface of the driving wheel and the outer peripheral surface of the winding wheel and is used for being matched with the winding wheel to drive the rope to move up and down.

Preferably, the guide assembly comprises a mounting plate connected to the outer side of the first sliding table and a guide wheel rotatably connected to the mounting plate, wherein the axis of the guide wheel is parallel to the axis of the rope winding wheel and located at the same height, and the width center of the guide wheel is aligned.

Preferably, the X-axis travelling mechanisms are arranged in two groups at two ends of the Y-axis travelling mechanism at intervals in parallel, and the synchronous action is controlled by the control motor.

Preferably, the two ends of the first guide rail and the second guide rail are provided with induction switches for preventing the first sliding table and the second sliding table from being separated from the first guide rail and the second guide rail.

Preferably, the bottom of the frame is provided with a plurality of cylindrical rollers with axes parallel to the Y axis, and the cylindrical rollers are rotatably connected with the frame and are arranged at intervals along the X axis for placing the packaging boxes.

Preferably, the control system includes a controller and a display screen mounted on the housing.

The beneficial effects of the utility model are as follows:

the utility model adopts the rope releasing mechanism to drive the rope to move and descend into the packaging box, and the X-axis travelling mechanism and the Y-axis travelling mechanism drive the rope releasing mechanism to move according to the fitted movement track, so that the rope is coiled into the packaging box according to the preset track, and the X-axis travelling mechanism, the Y-axis travelling mechanism and the rope releasing mechanism are automatically controlled by the control system, thereby realizing automatic boxing of the rope according to the regular arrangement of the size of the paper box, reducing the manpower consumption, improving the working efficiency and reducing the production cost.

Drawings

FIG. 1 is a top view of the present utility model;

FIG. 2 is a counterclockwise rotation of the view from direction A of FIG. 1 by 90;

FIG. 3 is an enlarged view of a portion of the payout mechanism;

FIG. 4 is a cross-sectional view taken along section B-B of FIG. 2;

1. a frame; 2. an X-axis travelling mechanism; 3. a Y-axis travelling mechanism; 4. a rope releasing mechanism; 5. a control system; 6. an inductive switch; 7. a cylindrical roller; 21. a first guide rail; 22. a first sliding table; 23. a coupling; 24. a transmission shaft; 31. a second guide rail; 32. a second sliding table; 41. a rope unreeling component; 42. a guide rope assembly; 411. a mounting frame; 412. controlling a motor; 413. a driving wheel; 414. a rope winding wheel; 421. a mounting plate; 422. and a guide wheel.

Detailed Description

The technical means adopted to achieve the intended purpose of the present utility model will be further described below with reference to the accompanying drawings in the embodiments of the present utility model.

Fig. 1 and 2 show a rope boxing apparatus of the present utility model, comprising a frame 1, an X-axis running gear 2, a Y-axis running gear 3, a rope paying-off mechanism 4 and a control system 5.

The construction and assembly relationships of the preferred embodiment of the present utility model are further described below. The frame 1 is horizontally arranged on the bottom surface, and the X-axis travelling mechanism 2 is horizontally fixed on the top of the frame 1 and can do reciprocating linear motion along the X axis. The Y-axis travelling mechanism 3 is connected with the X-axis travelling mechanism 2 and moves along with the X-axis travelling mechanism, and can do reciprocating linear motion along a Y axis perpendicular to the X axis. The rope releasing mechanism 4 is connected with the Y-axis travelling mechanism 3 and moves along with the Y-axis travelling mechanism, and is used for driving ropes to fall into the packaging box. The control system 5 is used for controlling the X-axis traveling mechanism 2 and the Y-axis traveling mechanism 3.

The frame 1 is a regular hexahedral frame structure, and is formed by welding rectangular steel pipes, and the inner length, width and height of the frame can accommodate a rope-containing packing box. The frame 1 is horizontally placed on the ground, and the upper surface is horizontally placed.

The X-axis traveling mechanism 2 comprises a first guide rail 21 fixed on the frame 1, a first sliding table 22 in sliding fit with the upper part of the first guide rail 21, and a first transmission assembly for driving the first sliding table 22 to move, wherein the first transmission assembly is driven by a control motor. Specifically, the X-axis running mechanism 2 is preferably a synchronous belt linear module. The first rail 21 is a linear rail horizontally fixed on the upper surface of the frame 1, the extending direction is parallel to the X-axis direction, and the first sliding table 22 is matched with the upper portion of the first rail 21. The first transmission assembly comprises a toothed belt, a belt wheel and a belt wheel shaft, and the toothed belt drives the first sliding table 22 to do linear reciprocating motion along the first guide rail 21. The control motor drives the pulley shaft to rotate anticlockwise or clockwise, and the circular motion of the control motor shaft is converted into the reciprocating linear motion of the first sliding table 22 through the first transmission assembly. The control motor may be a stepper motor or a servo motor.

The Y-axis traveling mechanism 3 comprises a second guide rail 31, a second sliding table 32, a second transmission assembly and a control motor. The synchronous belt linear module is preferable, the structural composition and principle of the synchronous belt linear module are similar to those of the X-axis travelling mechanism 2, and the description is omitted. The difference is that the second guide rail 31 is fixed on the first slide table 22, the extending direction is parallel to the Y axis, the second slide table 32 is in sliding fit with the vertical side surface of the second guide rail 31, and the second slide table performs reciprocating linear motion along the Y axis direction.

In order to improve the stability of the structure, the X-axis travelling mechanisms 2 are provided with two groups, are arranged at two ends of the Y-axis travelling mechanism 3 at intervals in parallel, are connected through a transmission shaft, and are controlled to synchronously act by a control motor. Two ends of the second guide rail 31 of the Y-axis traveling mechanism 3 are respectively fixed on the first sliding tables 22 of the two groups of X-axis traveling mechanisms 2.

The rope unreeling mechanism 4 comprises a rope unreeling component 41 and a guiding component, wherein the rope unreeling component 41 is arranged along the Y-axis direction, the rope unreeling component 41 is connected to the second sliding table 32 and used for driving the ropes to move downwards towards the packaging box, and the guiding component is connected to the first sliding table 22 and extends out of the frame 1 and used for conveying the ropes to the rope unreeling component 41.

Referring to fig. 1 and 3, the payout assembly 41 includes a mounting frame 411, a sheave 414, a drive wheel 413, and a control motor 412. The mounting bracket 411 is a flat plate structure and is vertically and fixedly connected to the left side of the second sliding table 32. The rope winding wheel 414 is rotatably connected to the mounting frame 411 through a shaft and a bearing, and the axis is parallel to the X axis, and a rope receiving groove for winding the rope is formed in the outer circumferential surface. A control motor 412 is arranged on the right side of the mounting frame 411 at the same height with the axis of the rope pulley 414, and the output shaft end of the control motor 412 is connected with a driving wheel 413. The driving wheel 413 is parallel to the winding wheel axis and located at the same level, and a gap slightly smaller than the rope diameter is provided between the outer circumferential surface of the driving wheel 413 and the outer circumferential surface of the winding wheel 414 for generating a positive pressure on the rope placed between the driving wheel 413 and the winding wheel 414. When the control motor 412 rotates positively, the driving wheel 413 is driven to rotate, friction force is generated by the movement of the driving wheel 413 relative to the rope, and the rope moves downwards under the action of the friction force and enters the packaging box. Similarly, the control motor 412 may drive the rope upward when reversing.

The guide assembly includes a mounting plate 421 coupled to the outside of the first slide table 22 and a guide wheel 422 coupled thereto. The guide wheel 422 axis is axially parallel to and at the same height as the roping wheel 414 and aligned with the width center. The mounting panel 421L shape structure is formed by bending the steel sheet, and the bottom is fixed on first slip table 22, and vertical part stretches out the slip table outside, rotates through axle and bearing on it and connects leading wheel 422, and leading wheel 422 axis is parallel with wire winding wheel 414 axis, and leading wheel 422 and wire winding wheel 414 are in width direction center alignment to make the rope straighten, and the wire winding wheel periphery is equipped with holds the rope groove, prevents that the rope from dropping and knotting from leading wheel 422 and wire winding wheel 414.

Preferably, photoelectric switches are provided at both ends of the first rail 21, and the control motor 412 is turned off when the first slide table 22 moves to the left and right limit positions of the first rail 21, or the control motor 412 is reversely rotated to prevent the first slide table 22 from sliding out of the first rail 21. Similarly, photoelectric switches are also disposed at two ends of the second rail 31 to prevent the second sliding table 32 from being separated from the second rail 31.

As shown in fig. 4, a plurality of cylindrical rollers 7 with axes parallel to the Y axis are arranged at the bottom of the frame 1, two ends of each cylindrical roller 7 are connected with the frame 1, and the plurality of cylindrical rollers 7 are arranged at intervals along the X axis for placing packaging boxes. After the packing box is placed on the upper surface, the packing box is pushed by manpower, so that the packing box slides under the drive of the cylindrical rollers 7, the force of manpower for carrying the packing box is reduced, the labor intensity is reduced, and the manpower is saved.

The control system 5 comprises a controller and a display screen which are arranged on the frame 1, and the specific controller can adopt a PLC. The controller controls the control motors of the X-axis travelling mechanism 2, the Y-axis travelling mechanism 3 and the rope releasing mechanism 4 through instructions, and controls the motors to drive the rope releasing mechanism 4 to drive the ropes to move downwards, simultaneously drives the X-axis travelling mechanism 2 and the Y-axis travelling mechanism 3 to move independently or simultaneously, and drives the rope releasing mechanism 4 to move along the X-axis travelling mechanism 2 and the Y-axis travelling mechanism 3 in a horizontal plane to move along the planned track, so that the ropes fall into the packaging box along rectangular tracks with gradually shortened side lengths or round tracks with gradually shortened radiuses regularly.

While the preferred embodiments of the present utility model have been described above, the present utility model is not limited to the above embodiments and examples, and various changes, equivalent substitutions, modifications and the like, which are within the knowledge of those skilled in the art, are intended to be included within the scope of the present utility model without departing from the spirit of the present utility model.

Claims

1. An automated rope boxing apparatus, comprising:

a frame (1);

the X-axis travelling mechanism (2) is horizontally fixed at the top of the frame (1) and can do reciprocating linear motion along the X axis;

the Y-axis travelling mechanism (3) is connected with the X-axis travelling mechanism (2) and moves along with the X-axis travelling mechanism, and can do reciprocating linear motion along a Y axis perpendicular to the X axis;

the rope releasing mechanism (4) is connected with the Y-axis travelling mechanism (3) and moves along with the Y-axis travelling mechanism, and is used for driving the rope to fall into the packaging box;

and the control system (5) is used for controlling the X-axis travelling mechanism (2) and the Y-axis travelling mechanism (3).

2. An automated rope boxing apparatus according to claim 1, wherein the X-axis travelling mechanism (2) comprises a first rail (21) fixed to the frame (1), a first slide (22) slidingly engaging the upper part of the first rail (21), a first transmission assembly driving the movement of the first slide (22), the first transmission assembly being driven by a control motor.

3. An automated rope boxing apparatus according to claim 2, wherein the Y-axis travelling mechanism (3) comprises a second guide rail (31) fixedly connected to the first sliding table (22), a second sliding table (32) slidingly engaged with a side surface of the second guide rail (31), and a second transmission assembly for driving the second sliding table (32) to move, the second transmission assembly being driven by a control motor (412).

4. An automated rope boxing apparatus according to claim 3, wherein the rope unreeling mechanism (4) comprises a rope unreeling assembly (41) arranged in the Y-axis direction, the rope unreeling assembly (41) being connected to the second slipway (32) for driving the rope downwards towards the packaging box, and a guiding assembly connected to the first slipway (22) for conveying the rope to the rope unreeling assembly (41).

5. An automated rope boxing apparatus in accordance with claim 4, wherein said rope payout assembly (41) comprises:

the mounting frame (411) is connected to the left side of the second sliding table (32);

a rope winding wheel (414) rotatably connected to the mounting frame (411) and having an axis parallel to the X axis, the outer peripheral surface being used for winding a rope;

a control motor (412) fixed on the mounting frame (411), the output end of which is connected with a driving wheel (413), and the control motor (412) is driven to rotate positively and negatively;

the driving wheel (413) is parallel to the axis of the winding wheel and positioned at the same height, and a gap for placing ropes is arranged between the outer peripheral surface of the driving wheel and the outer peripheral surface of the winding wheel (414) and is used for driving the ropes to move up and down in cooperation with the winding wheel (414).

6. An automated rope boxing apparatus in accordance with claim 5, wherein said guide assembly comprises a mounting plate (421) attached to the outside of the first ramp (22) and a guide wheel (422) rotatably attached thereto, said guide wheel (422) axis being axially parallel to and at the same height as the rope wheel (414) and aligned with the width center.

7. An automated rope boxing apparatus according to claim 3, wherein the X-axis running gear (2) has two groups, arranged in parallel at intervals at both ends of the Y-axis running gear (3), and synchronized action is controlled by a control motor.

8. An automated rope boxing apparatus according to claim 3, wherein the first and second guide rails (21, 31) are provided with inductive switches (6) at both ends for preventing the first and second sliding tables (22, 32) from coming out of the first and second guide rails.

9. An automated rope boxing apparatus according to claim 1, wherein the bottom of the frame (1) is provided with a plurality of cylindrical rollers (7) with axes parallel to the Y axis, rotatably connected to the frame (1) and spaced along the X axis for housing the boxes.

10. An automated rope boxing apparatus according to claim 1, wherein said control system (5) comprises a controller and a display screen mounted on the frame (1).