CN111908252A - Cable coiling machine - Google Patents
Cable coiling machine Download PDFInfo
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- CN111908252A CN111908252A CN202011010317.5A CN202011010317A CN111908252A CN 111908252 A CN111908252 A CN 111908252A CN 202011010317 A CN202011010317 A CN 202011010317A CN 111908252 A CN111908252 A CN 111908252A
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- lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/10—Kinds or types of circular or polygonal cross-section without flanges, e.g. cop tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coiling Of Filamentary Materials In General (AREA)
Abstract
一种电缆收盘机,其立架的底端滑动连接在设在该底座上面的平移导轨上,并与立架平移驱动装置传动连接;在立架旁边的底座上面转动安装收线盘,该收线盘的轴与安装在底座内的收线盘驱动装置传动连接;在立架上设有升降导轨,升降滑块滑动在安装升降导轨上,并与滑块升降驱动装置传动连接;在该升降滑块的下面装有成对的送料轮和送料轮驱动装置;在对应于送料轮的一侧的升降滑块上连接有用于向该收线盘上方输送电缆的输送架,在该输送架上中装有输出导向轮,在该输出导向轮的外周面设有弧形凹环。本发明的优点是:能够自动盘绕成卷,可以根据需要调整盘绕的直径和高度,节省了人工,大大提高了生产效率;产品盘绕整齐,保证了包装质量。
A cable winding machine, the bottom end of the vertical frame is slidably connected to the translation guide rail provided on the base, and is connected with the vertical frame translation driving device; The shaft of the spool is connected with the drive device of the take-up reel installed in the base; a lifting guide rail is arranged on the vertical frame, and the lifting slider slides on the installation lifting guide rail and is connected with the slider lifting drive device; The lower part of the slider is equipped with a pair of feeding wheels and a feeding wheel driving device; the lifting slider corresponding to the side of the feeding wheel is connected with a conveying frame for conveying cables to the upper part of the take-up reel, on the conveying frame An output guide wheel is arranged in the middle, and an arc-shaped concave ring is arranged on the outer peripheral surface of the output guide wheel. The advantages of the invention are: it can be automatically coiled into a roll, the diameter and height of the coil can be adjusted as required, labor is saved, and the production efficiency is greatly improved; the products are coiled neatly and the packaging quality is guaranteed.
Description
技术领域technical field
本发明涉及一种电缆收盘机,主要用于电缆和线形产品(如塑料管、绳索等)的盘绕包装。The invention relates to a cable winding machine, which is mainly used for winding and packaging cables and linear products (such as plastic pipes, ropes, etc.).
背景技术Background technique
现有的线形产品,如电缆、塑料管和绳索等产品的成品一般需要盘绕成盘或卷,在用包装箱进行包装。目前这类产品的盘绕一般由人工完成,其缺点是劳动强度大,工作效率低,并且产品盘绕不整齐、紧凑,影响后续的装箱包装。The finished products of existing linear products such as cables, plastic pipes and ropes generally need to be coiled into coils or rolls and packed in boxes. At present, the coiling of such products is generally done manually. The disadvantage is that the labor intensity is high, the work efficiency is low, and the coiling of the products is not neat and compact, which affects the subsequent packing and packaging.
发明内容SUMMARY OF THE INVENTION
本发明提供一种电缆收盘机,以解决采用人工盘绕存在的上述问题。The present invention provides a cable winding machine to solve the above-mentioned problems existing in manual winding.
本发明的技术方案是:一种电缆收盘机,其特征在于,包括底座、立架、升降滑块、输送架和收线盘,立架的底端滑动连接在设在该底座上面的平移导轨上,并与立架平移驱动装置传动连接;在该立架旁边的底座上面转动安装收线盘,该收线盘的轴与收线盘驱动装置传动连接;在该立架上设有升降导轨,升降滑块滑动安装在该升降导轨上,并与滑块升降驱动装置传动连接;在该升降滑块的下面装有至少一对送料轮和用于驱动该送料轮转动的送料轮驱动装置;在对应于该送料轮的一侧的升降滑块上连接有用于向该收线盘上方输送电缆的输送架,在该输送架上装有输出导向轮,在该输出导向轮的外周面设有弧形凹环;所述的立架平移驱动装置、收线盘驱动装置、滑块升降驱动装置和送料轮驱动装置分别与一控制器的不同控制输出端连接。The technical scheme of the present invention is: a cable reeling machine, which is characterized in that it comprises a base, a vertical frame, a lifting slider, a conveying frame and a wire take-up reel, and the bottom end of the vertical frame is slidably connected to a translation guide rail arranged on the base. on the vertical frame, and is connected with the vertical frame translation drive device; the wire take-up reel is installed on the base beside the vertical frame, and the shaft of the wire take-up reel is connected with the wire take-up reel drive device; the vertical frame is provided with a lifting guide rail , the lifting slider is slidably installed on the lifting guide rail and is drivingly connected with the slider lifting driving device; at least a pair of feeding wheels and a feeding wheel driving device for driving the feeding wheel to rotate are installed under the lifting sliding block; A conveying frame for conveying cables to the upper part of the take-up reel is connected to the lifting slider corresponding to the side of the feeding wheel, the conveying frame is equipped with an output guide wheel, and an arc is arranged on the outer peripheral surface of the output guide wheel. The vertical frame translation drive device, the wire take-up disk drive device, the slider lift drive device and the feed wheel drive device are respectively connected with different control output ends of a controller.
本发明的优点是:能够自动盘绕成卷,可以根据需要调整盘绕的直径和高度,节省了人工,大大提高了生产效率;产品盘绕整齐,保证了包装质量。The advantages of the invention are: it can be automatically coiled into rolls, the diameter and height of the coils can be adjusted according to needs, labor is saved, and production efficiency is greatly improved; the products are coiled neatly and the packaging quality is guaranteed.
附图说明Description of drawings
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the present invention;
图3是图2的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 2;
图4是图2的后视图;Fig. 4 is the rear view of Fig. 2;
图5是图4的俯视图;Fig. 5 is the top view of Fig. 4;
图6是图4的A-A剖视图;Fig. 6 is the A-A sectional view of Fig. 4;
图7是本发明输送架(安装在升降滑块上)的侧面结构示意图;Fig. 7 is the side structure schematic diagram of the conveying frame (installed on the lifting slider) of the present invention;
图8是图7的右视图;Fig. 8 is the right side view of Fig. 7;
图9是图7的俯视图。FIG. 9 is a plan view of FIG. 7 .
附图标记说明:1、底座,2、立架,3、升降滑块,4、送料轮驱动电机,5、送料轮,6、升降丝杠,7、输送架,71、底板,72、侧板,73、8、收线盘,81、立杆插孔,9、收线盘驱动电机,10、减速箱,11、(收线盘的)轴,12、电缆,13、过度滑轮,14、输出导向轮,15、平移导轨,16、平移驱动电机,17、平移螺母,18、平移丝杠,19、升降驱动电机,20、锥齿轮组,21、升降螺母,22、升降导轨。Description of reference numerals: 1. Base, 2. Stand, 3. Lifting slider, 4. Feeding wheel drive motor, 5. Feeding wheel, 6. Lifting screw, 7. Conveyor frame, 71, Bottom plate, 72, Side Plate, 73, 8, Take-up reel, 81, Pole jack, 9, Take-up reel drive motor, 10, Gearbox, 11, Shaft (for take-up reel), 12, Cable, 13, Overrun pulley, 14 , output guide wheel, 15, translation guide rail, 16, translation drive motor, 17, translation nut, 18, translation screw, 19, lift drive motor, 20, bevel gear set, 21, lift nut, 22, lift rail.
具体实施方式Detailed ways
参见图1-图6,本发明一种电缆收盘机,其特征在于,包括底座1、立架2、升降滑块3、输送架7和收线盘8,立架2的底端滑动连接在设在该底座1上面的平移导轨15上,并与立架平移驱动装置传动连接;在该立架2旁边的底座1上面转动安装收线盘8,该收线盘8的轴11与安装在该底座内的收线盘驱动装置传动连接;在该立架2上设有升降导轨22;升降滑块3滑动安装在升降导轨22上,并与滑块升降驱动装置传动连接;在该升降滑块3的下面装有至少一对送料轮5(该实施例设有两对送料轮5,电缆12从每一对送料轮5之间的弧形凹环内通过,参见图3)和用于驱动该送料轮5转动的送料轮驱动装置;在对应于送料轮5的一侧的升降滑块3上连接有用于向该收线盘8上方输送电缆12的输送架7,在该输送架7上中装有输出导向轮14,在该输出导向轮14的外周面设有弧形凹环。1-6, a cable reeling machine of the present invention is characterized in that it includes a base 1, a vertical frame 2, a lifting slider 3, a conveying frame 7 and a wire take-up reel 8, and the bottom end of the vertical frame 2 is slidably connected to the It is arranged on the translation guide rail 15 above the base 1, and is connected with the vertical frame translation drive device; on the base 1 next to the vertical frame 2, the wire take-up reel 8 is rotated and installed, and the shaft 11 of the wire take-up reel 8 is installed on the The drive device of the take-up reel in the base is connected by transmission; the vertical frame 2 is provided with a lifting guide rail 22; The bottom of the block 3 is equipped with at least one pair of feeding wheels 5 (two pairs of feeding wheels 5 are provided in this embodiment, and the cable 12 passes through the arc-shaped concave ring between each pair of feeding wheels 5, see Fig. 3) and is used for The feeding wheel driving device that drives the feeding wheel 5 to rotate; the lifting slider 3 on the side corresponding to the feeding wheel 5 is connected with a transport frame 7 for transporting the cable 12 to the upper side of the take-up reel 8. The
每一对送料轮5的两个轮可以处于同一水平面(如附图所示的实施例),也可以上下相对设置(未图示)。The two wheels of each pair of feeding
还可在所述的输出导向轮14与底板71之间的时候侧板72上装有过度滑轮13,该过度滑轮13的形状可与送料轮5相同,两者外周面的弧形凹环相对应。工作时过度滑轮13用于支撑电缆12(参见图3)。When the
所述的立架平移驱动装置包括平移驱动电机16、平移螺母17和平移丝杠18,平移丝杠18转动安装在所述的底座1内,并与平移驱动电机16传动连接;在该平移丝杠18上安装平移螺母17,该平移螺母17与所述立架2的底端连接。工作时(参见图6),平移驱动电机16带动平移丝杠18转动,平移丝杠18驱动平移螺母17以及与其连接在一起的立架2沿着水平设置的平移导轨15往复移动,实现电缆从收线盘8的中部(最小直径)逐渐向边缘(最大直径)的盘绕。The vertical frame translation drive device includes a
所述的收线盘驱动装置包括收线盘驱动电机9和减速箱10,该盘驱动电机9的输出轴通过减速箱10与所述收线盘8的轴11传动连接。工作时,线盘驱动电机9通过减速箱10减速后驱动收线盘8逆时针转动(参见图3)。The take-up reel driving device includes a take-up reel drive motor 9 and a reduction box 10 , and the output shaft of the reel drive motor 9 is drive-connected to the
所述的滑块升降驱动装置包括升降丝杠6、升降驱动电机19、锥齿轮组20和升降螺母21,升降丝杠6转动安装在该立架2上,该升降丝杠6的一端通过锥齿轮组20(相互垂直啮合的一对锥齿轮)与安装在立架2上的升降驱动电机19的输出轴传动连接;在该升降丝杠6安装升降螺母21,该升降螺母21与所述的升降滑块3连接。工作时(参见图6),升降驱动电机19通过锥齿轮组20带动升降丝杠6转动,升降丝杠6带动升降螺母21以及与其连接的升降滑块3沿着立架2一侧的升降导轨22向上移动,从而实现电缆盘绕层数的增加。升降丝杠6也可与升降驱动电机19的输出轴同轴连接。The slider lift drive device includes a
所述的送料轮驱动装置包括送料轮驱动电机4和传动机构,安装在所述升降滑块3上的送料轮驱动电机4的输出轴通过传动机构驱动每一对送料轮5反向转动,用于将每一对送料轮5之间的电缆12向收线盘8的方向输送。传动机构可以采用任何现有技术,如齿轮组、链传动等,只要驱动每一对送料轮5反向转动即可。The feeding wheel driving device includes a feeding wheel driving motor 4 and a transmission mechanism. The output shaft of the feeding wheel driving motor 4 installed on the lifting
参见图7-图9,所述的输送架7包括底板71和侧板72,底板71的一侧连接在所述的升降滑块3上,在该底板71的另一侧垂直连接有两个平行设置的侧板72,三者成“Π”形结构,在一个该侧板72的内侧靠近顶端处装有所述的输出导向轮14;在该底板71上设有与该输出导向轮14上的弧形凹环对应的开口73,工作时电缆从开口73内通过。7-9, the conveying
本发明的收线盘8可以采用轮辐式结构。还可在每一轮辐上设有多个沿径向均布的立杆插孔81,用于固定立杆,为盘绕电缆的起点及最小直径定位(盘绕的每一层电缆的最内一圈围绕在插在相同直径圆周各立杆插孔81内的立杆周围)。The take-up
本发明的各驱动装置中的动力装置(即:平移驱动电机16、收线盘驱动电机9、升降驱动电机19及送料轮驱动电机4)均由一控制器(未图示)进行控制,控制器和控制方式均可通过常规技术实现,如控制器采用单片机或PLC,根据需要设计控制流程。The power devices (ie, the
本发明的工作过程为:将产品(电缆12)的顶端依次穿过每对送料轮5之间以及过度滑轮13和输出导向轮14的上面,然后固定在收线盘8上(盘绕的起点)。然后启动电缆收盘机,随着收线盘8的转动,立架2通过升降滑块3带动输送架7的电缆输出端沿着收线盘8的半径往复移动(根据需要调节移动距离,实现调节盘绕直径的大小);盘绕第一层电缆后(从最小直径盘绕到最大直径),升降滑块3升高一层电缆的高度,立架2反向移动,进行第二层电缆的盘绕,如此重复盘绕,直至完成一卷电缆的盘绕后停机。用搬运机械将盘绕好的一卷电缆从收线盘8上搬运到其他工序。The working process of the present invention is as follows: the top end of the product (cable 12) is passed through between each pair of
Claims (8)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112875556A (en) * | 2021-03-18 | 2021-06-01 | 中煤科工集团西安研究院有限公司 | Split rope arranging device suitable for large pitch angle, lifting system and control method |
| CN113636409A (en) * | 2021-08-23 | 2021-11-12 | 南京中枢讯飞信息技术有限公司 | Winding device for communication transmission optical fiber and winding method thereof |
| CN113682887A (en) * | 2021-08-27 | 2021-11-23 | 赖国营 | Cable coiling machine capable of breaking cable torsion |
| CN114955700A (en) * | 2022-02-08 | 2022-08-30 | 金星线缆有限责任公司 | Automatic wire rod machine of cable |
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| CN113682887A (en) * | 2021-08-27 | 2021-11-23 | 赖国营 | Cable coiling machine capable of breaking cable torsion |
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