CN218182048U - Magnetic ring winding equipment - Google Patents
Magnetic ring winding equipment Download PDFInfo
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- CN218182048U CN218182048U CN202221655919.0U CN202221655919U CN218182048U CN 218182048 U CN218182048 U CN 218182048U CN 202221655919 U CN202221655919 U CN 202221655919U CN 218182048 U CN218182048 U CN 218182048U
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- 238000013519 translation Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000009966 trimming Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 16
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- 238000005520 cutting process Methods 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of magnetic ring production, in particular to a magnetic ring winding device, which comprises a machine body, a feeding mechanism, a wire feeding mechanism, a first magnetic ring motion mechanism, a transfer mechanism, a second magnetic ring motion mechanism and a winding mechanism, wherein the feeding mechanism, the wire feeding mechanism, the first magnetic ring motion mechanism, the transfer mechanism, the second magnetic ring motion mechanism and the winding mechanism are all arranged on the machine body; the wire feeding mechanism is used for feeding wires; the first magnetic ring motion mechanism is used for driving the magnetic ring to move relative to the winding mechanism; the transfer mechanism is used for transferring the magnetic ring wound by the first winding mechanism to the second winding mechanism; the second magnetic ring motion mechanism is used for moving the magnetic ring relative to the winding mechanism; the winding mechanism is used for winding the magnetic rings picked up by the first magnetic ring movement mechanism and the second magnetic ring movement mechanism respectively. The utility model discloses set up first magnetic ring motion and second magnetic ring motion on same organism, realize by winding mechanism and wind the line to magnetic ring on the two in step to saved the required time of transmission magnetic ring, promoted efficiency.
Description
Technical Field
The utility model belongs to the technical field of the magnetic ring production technique and specifically relates to indicate a magnetic ring spooling equipment.
Background
At present, for a magnetic ring with two windings, copper wires are usually wound by different devices, and the way results in that a long time is needed in the transmission process of different devices, thereby reducing the production efficiency.
Disclosure of Invention
The utility model discloses problem to prior art provides a magnetic ring spooling equipment, can accomplish the wire winding to the different windings of same magnetic ring through an equipment to lifting efficiency.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a magnetic ring winding device, which comprises a machine body, a feeding mechanism, a wire feeding mechanism, a first magnetic ring motion mechanism, a transfer mechanism, a second magnetic ring motion mechanism and a winding mechanism which are all arranged on the machine body,
the feeding mechanism is used for feeding the magnetic ring;
the wire feeding mechanism is used for feeding wires to the first wire winding mechanism and the second wire winding mechanism respectively;
the first magnetic ring movement mechanism is used for picking up the magnetic ring loaded by the loading mechanism and driving the magnetic ring to move relative to the winding mechanism;
the transfer mechanism is used for transferring the magnetic ring wound by the first winding mechanism to the second winding mechanism;
the second magnetic ring motion mechanism is used for picking up and driving the magnetic ring wound by the first winding mechanism to move relative to the winding mechanism;
the winding mechanism is used for simultaneously winding the magnetic rings picked up by the first magnetic ring movement mechanism and the second magnetic ring movement mechanism respectively;
and the wire feeding mechanism is also used for blanking the magnetic ring wound by the second winding mechanism.
Furthermore, the feeding mechanism comprises a feeding base, an annular baffle, a feeding channel and a feeding driving piece, wherein the feeding base is used for supporting the magnetic ring, the annular baffle is movably arranged at the top of the feeding base, a feeding hole is formed in one side of the annular baffle, the feeding channel is communicated with the feeding hole, and the feeding channel is provided with a material guide structure inserted into the annular baffle through the feeding hole; the feeding driving piece is used for driving the feeding base to rotate relative to the annular baffle plate so as to drive the magnetic ring to rotate to the feeding hole, and the material guiding structure is used for guiding the magnetic ring to enter the feeding channel from the feeding hole;
the top of the feeding base is reduced from the middle to the side height.
Furthermore, the material guide structure comprises a material blocking part and a material guide part, a material feeding channel is arranged between the material blocking part and the material guide part, the material blocking part protrudes into the annular baffle plate, the material guide part is opposite to the material feeding port, the material guide part and the material blocking part are sequentially arranged along the rotation direction of the material feeding base, and the material blocking part is used for blocking the magnetic ring so that the magnetic ring enters the material feeding channel along with the rotation of the material feeding base.
Further, the first magnetic ring movement mechanism comprises a first base, a first driving motor, a first belt transmission mechanism, a first arc-shaped guide rail and a first clamping mechanism, the first driving motor, the first belt transmission mechanism and the first arc-shaped guide rail are all arranged on the first base, the first clamping mechanism is used for clamping the magnetic ring, the first clamping mechanism is arranged on the first arc-shaped guide rail in a sliding mode, the first base is provided with a first stepping hole, the first stepping hole is used for enabling the winding machine component to move, and the first driving motor drives the first clamping mechanism to move back and forth along the arc-shaped guide rail through the first belt transmission mechanism so that the magnetic ring does circular motion relative to the winding machine component to achieve winding.
Furthermore, first belt drive mechanism includes first action wheel, first transmission belt, a plurality of leading wheels and a plurality of first tension wheel, a plurality of first tension wheels and a plurality of first leading wheels are all installed in first base, a plurality of first tension wheels all are located between a plurality of first leading wheels, a fixture installs in first transmission belt, a driving motor is used for driving first action wheel and rotates, first transmission belt is around connecing in first action wheel, a plurality of first leading wheels and a plurality of first tension wheel.
Furthermore, the winding mechanism comprises a first wire hooking component and a second wire hooking component, the first wire hooking component comprises a driving mechanism, a guide mechanism, a synchronous belt, a wire hooking driving wheel, a driven wheel, a lifting seat and two first wire hooking pieces, two ends of the synchronous belt are respectively wound on the wire hooking driving wheel and the driven wheel, the driving mechanism is used for driving the wire hooking driving wheel to rotate, the lifting seat is installed on one side of the synchronous belt, the guide mechanism is used for guiding the lifting seat to lift, and the two first wire hooking pieces are both arranged on the lifting seat;
the second wire hooking component is positioned above the first wire hooking component, and the first wire hooking component and the second wire hooking component are matched for winding a magnetic ring.
Furthermore, the second thread hooking component comprises a translation drive, a lifting drive component, a belt drive component and two second thread hooking pieces, wherein the translation drive, the lifting drive component, the belt drive component and the two second thread hooking pieces are arranged on the machine body; the second thread hooking component is used for transferring the thread driven to the lower part of the magnetic ring by the first thread hooking component to the upper part of the magnetic ring.
Furthermore, the second magnetic ring movement mechanism comprises a second base, a second driving motor, a second belt transmission mechanism, a second arc-shaped guide rail and a second clamping mechanism, the second driving motor, the second belt transmission mechanism and the second arc-shaped guide rail are all arranged on the second base, the second clamping mechanism is used for clamping the magnetic ring, the second clamping mechanism is arranged on the second arc-shaped guide rail in a sliding mode, the second base is provided with a second stepping hole, the second stepping hole is used for enabling the second winding assembly to move, the second driving motor drives the second clamping mechanism to move back and forth along the arc-shaped guide rail through the second belt transmission mechanism, and therefore the magnetic ring does circular motion relative to the second winding assembly to achieve winding.
Further, the transfer mechanism comprises a portal frame, a wire feeding translation piece, a first clamping component, a second clamping component, a third clamping component, a first wire supporting component and a second wire supporting component which are arranged on the portal frame in a sliding way,
the first clamping assembly is used for transferring the magnetic ring from the feeding mechanism to the first magnetic ring movement mechanism;
the first wire supporting assembly is used for supporting the wire rod wound to the magnetic ring when the first clamping assembly transfers the magnetic ring and driving the wire rod to move along with the magnetic ring;
the second clamping assembly is used for transferring the magnetic ring from the first magnetic ring motion mechanism to the second magnetic ring motion mechanism;
the second wire supporting assembly is used for supporting the wire rod wound to the magnetic ring when the second clamping assembly transfers the magnetic ring and driving the wire rod to move along with the magnetic ring;
the third clamping assembly is used for picking up the magnetic ring from the second magnetic ring movement mechanism and discharging;
the wire feeding translation piece is used for driving the first clamping assembly, the second clamping assembly, the third clamping assembly, the first wire supporting assembly and the second wire supporting assembly to move back and forth at the same time.
Further, send the quantity of line mechanism to be two, send line mechanism including all setting up in the organism and the winding spare, wire sleeve, line ball roller, line ball structure and the trimming structure that set gradually, the winding spare is used for the installation to have the material of wire rod to roll up, the wire sleeve is provided with the wire hole that is used for letting the wire rod pass, the quantity of line ball roller is two, has the clearance that lets the wire rod pass between two line ball rollers, line ball structure is used for pushing down the wire rod, the trimming structure is used for tailorring the wire rod.
The utility model has the advantages that: the utility model discloses set up first magnetic ring motion and second magnetic ring motion on same organism, realize by winding mechanism and wind the line to magnetic ring on the two in step to saved the required time of transmission magnetic ring, promoted efficiency.
Drawings
Fig. 1 is a schematic view of the present invention.
Fig. 2 is a schematic view of a part of the structure of the present invention.
Fig. 3 is a schematic view of the feeding mechanism of the present invention.
Fig. 4 is a top view of the feeding mechanism of the present invention.
Fig. 5 is a side view of the feeding mechanism of the present invention.
Fig. 6 is a schematic view of the first magnetic ring moving mechanism of the present invention.
Fig. 7 is another schematic state diagram of the first magnetic ring moving mechanism of the present invention.
Fig. 8 is a top view of the first magnetic ring moving mechanism of the present invention.
Fig. 9 is a bottom schematic view of the first magnetic ring moving mechanism of the present invention.
Fig. 10 is a side view of the first magnetic ring moving mechanism of the present invention.
Fig. 11 is an enlarged view of fig. 10 at a.
Fig. 12 is a schematic view of a second magnetic ring moving mechanism of the present invention.
Fig. 13 is a bottom schematic view of the second magnetic ring moving mechanism of the present invention.
Fig. 14 is a schematic view of the first thread hooking component of the present invention.
Fig. 15 is another schematic view of the first thread hooking component according to the present invention.
Fig. 16 is an enlarged view of fig. 15 at B.
Fig. 17 is a schematic view of the driving mechanism of the present invention.
Fig. 18 is a front view of the second hook assembly of the present invention.
Fig. 19 is a schematic view of the second hook assembly and the first magnetic ring moving mechanism of the present invention.
Fig. 20 is a schematic view of the wire feeding mechanism, the first magnetic ring movement mechanism and the second magnetic ring movement mechanism of the present invention.
Reference numerals are as follows: 1-machine body, 2-feeding mechanism, 3-wire feeding mechanism, 4-first magnetic ring movement mechanism, 5-transfer mechanism, 6-second magnetic ring movement mechanism, 7-wire winding mechanism, 8-magnetic ring, 21-feeding base, 22-annular baffle, 23-feeding channel, 24-feeding driving member, 25-guide structure, 31-wire winding member, 32-wire guide sleeve, 33-wire pressing roller, 34-wire cutting structure, 35-wire pressing structure, 41-first base, 42-first driving motor, 43-first belt transmission mechanism, 44-first arc guide rail, 45-first clamping mechanism, 46-first abdicating hole, 51-portal frame, 52-wire feeding translation member, 53-first clamping component, 54-second clamping component, 55-third clamping component, 56-first wire supporting component, 57-second wire supporting component, 61-second base, 62-second driving motor, 63-second belt transmission mechanism, 64-a second arc-shaped guide rail, 65-a second clamping mechanism, 66-a second abdicating hole, 71-a first thread hooking component, 72-a second thread hooking component, 221-a feeding port, 231-a limit cover plate, 232-a feeding level, 241-a feeding motor, 242-a speed reducing structure, 251-a material blocking component, 252-a material guiding component, 253-a limit hook, 254-a guiding component, 255-a guide inclined plane, 431-a driving wheel, 432-a transmission belt, 433-a guide wheel, 434-a tension wheel, 435-a wheel body, 436-an upper gland, 437-a lower gland, 438-a limit strip, 439-a tooth wheel, 441-a guide groove, 451-a clamping seat, 452-a clamping driving component, 453-a clamping jaw, 454-a first pulley, 455-a second pulley, 456-a fixed thread clamping component, 457-a movable thread clamping component, 458-a thread clamping cylinder, 711-a driving mechanism, 712-a guiding mechanism, 713-a synchronous belt, 714-a thread hooking driving wheel, 715-driven wheel, 716-lifting seat, 717-first wire hooking piece, 718-wire hooking frame, 721-translation driving piece, 722-lifting driving piece, 723-belt transmission component, 724-second wire hooking piece, 4531-clamping groove, 4561-limiting sleeve, 4562-abutting piece, 4571-guide piece, 4572-abutting groove, 7111-driving motor, 7112-driving belt, 7113-driving wheel, 7114-reducing wheel, 7115-tensioning wheel, 7121-guide frame, 7122-guide rail, 7123-extension part, 7161-mounting column, 7162-thread part.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 20, the utility model provides a magnetic ring winding device, which comprises a machine body 1, a feeding mechanism 2, a wire feeding mechanism 3, a first magnetic ring movement mechanism 4, a transfer mechanism 5, a second magnetic ring movement mechanism 6 and a winding mechanism 7, all of which are arranged on the machine body 1, wherein the feeding mechanism 2 is used for feeding a magnetic ring 8; the wire feeding mechanism 3 is used for feeding wires to the first wire winding mechanism 7 and the second wire winding mechanism 7 respectively; the first magnetic ring movement mechanism 4 is used for picking up the magnetic ring 8 loaded by the loading mechanism 2 and driving the magnetic ring 8 to move relative to the winding mechanism 7; the transfer mechanism 5 is used for transferring the magnetic ring 8 wound by the first winding mechanism 7 to the second winding mechanism 7; the second magnetic ring motion mechanism 6 is used for picking up and driving the magnetic ring 8 which is wound by the first winding mechanism 7 to move relative to the winding mechanism 7; the winding mechanism 7 is used for simultaneously winding the magnetic rings 8 picked up by the first magnetic ring movement mechanism 4 and the second magnetic ring movement mechanism 6 respectively; the wire feeding mechanism 3 is also used for blanking the magnetic ring 8 which is wound by the second winding mechanism 7.
When the wire feeding mechanism works, the magnetic rings 8 are positioned in the feeding mechanism 2, the magnetic rings 8 are sorted one by one through the feeding mechanism 2 and then output, and meanwhile, the wire feeding mechanism 3 sends out wires for winding; then the transfer mechanism 5 transfers the magnetic ring 8 and the wire rod to the first magnetic ring motion mechanism 4 and the winding mechanism 7 respectively, the winding mechanism 7 winds the wire rod to the magnetic ring 8, and the first magnetic ring motion mechanism 4 drives the magnetic ring 8 to horizontally rotate for an angle relative to the winding mechanism 7 every time the wire rod is wound for one circle of the magnetic ring 8, so that the winding of the first winding is realized through the matching; after the winding of the first winding is completed, the transfer mechanism 5 transfers the magnetic ring 8 to the second magnetic ring movement mechanism 6, and simultaneously the feeding mechanism 2 transfers the next magnetic ring 8 to the first magnetic ring movement mechanism 4, and then the two magnetic rings 8 perform the winding action at the same time; after winding is finished, the transfer mechanism 5 carries out blanking on the magnetic ring 8 on the second magnetic ring movement mechanism 6, simultaneously transfers the magnetic ring 8 on the first magnetic ring movement mechanism 4 to the second magnetic ring movement mechanism 6, and simultaneously transfers the magnetic ring 8 of the feeding mechanism 2 to the first magnetic ring movement mechanism 4, so that the effect of improving the efficiency is achieved.
In this embodiment, the feeding mechanism 2 includes a feeding base, an annular baffle 22, a feeding channel 23 and a feeding driving member 24, the feeding base 21 is used for supporting the magnetic ring 8, the annular baffle 22 is movably disposed on the top of the feeding base 21, a feeding port 221 is disposed on one side of the annular baffle 22, the feeding channel 23 is communicated with the feeding port 221, and the feeding channel 23 is provided with a material guiding structure 25 inserted into the annular baffle 22 through the feeding port 221; the feeding driving member 24 is configured to drive the feeding base 21 to rotate relative to the annular baffle 22 so as to drive the magnetic ring 8 to rotate to the feeding port 221, and the material guiding structure 25 is configured to guide the magnetic ring 8 to enter the feeding channel 23 from the feeding port 221;
when the magnetic ring feeding device works, the magnetic ring 8 is placed on the feeding base 21, the feeding base 21 is driven to rotate by the feeding driving piece 24 so as to drive the magnetic ring 8 to rotate, and the annular baffle 22 is used for preventing the magnetic ring 8 from being separated from the feeding base 21 due to inertia; when the magnetic ring 8 moves to the feeding opening 221, the magnetic ring 8 located at the periphery leaves the feeding base 21 from the feeding opening 221 and enters the feeding channel 23 under the action of the material guiding structure 25, so that the function of feeding the magnetic ring 8 is achieved without vibrating the magnetic ring 8.
In this embodiment, the top of the feeding base 21 is reduced from the middle to the side height, so that the feeding base 21 is of a structure similar to a circular truncated cone or a cone, the magnetic ring 8 is guaranteed to have a tendency of sliding towards the periphery under the action of gravity, and the magnetic ring 8 is guaranteed to be capable of being fed on the premise of small quantity.
In this embodiment, the material guiding structure 25 includes a material blocking member 251 and a material guiding member 252, the material blocking member 251 and the material guiding member 252 are provided with the feeding channel 23 at an interval, the material blocking member 251 protrudes into the annular baffle 22, the material guiding member 252 faces the feeding port 221, the material guiding member 252 and the material blocking member 251 are sequentially arranged along the rotation direction of the feeding base 21, and the material blocking member 251 is used for blocking the magnetic ring 8 so that the magnetic ring 8 enters the feeding channel 23 along the material guiding member 252 as the feeding base 21 rotates. The material blocking member 251 is arranged to block the magnetic ring 8 when moving to the feeding port 221, and then as the feeding base 21 rotates, more and more magnetic rings 8 are stacked on the feeding port 221, so that the peripheral magnetic rings 8 can enter the feeding channel 23 along the guiding of the material guiding member 252 by pushing each other.
Specifically, one end of the material blocking part 251 protruding into the annular baffle 22 is provided with a limiting hook 253, and the limiting hook 253 is used for abutting against the inner side wall of the annular baffle 22 to prevent the material blocking part 251 from being separated from the annular baffle 22, so that the stability of the feeding of the magnetic ring 8 is ensured, and the magnetic ring 8 is prevented from being clamped between the material blocking part 251 and the annular baffle 22.
Specifically, a guiding portion 254 is disposed on one side of the material guiding member 252 close to the feeding port 221, the guiding portion 254 has a guiding inclined surface 255, and the guiding inclined surface 255 is used for abutting against the magnetic ring 8 to guide the magnetic ring 8 to enter the feeding channel 23, so that the magnetic ring 8 can enter the feeding channel 23 more smoothly, and the occurrence of a clamping phenomenon is avoided.
In this embodiment, a limiting cover plate 231 is arranged at the top of the feeding channel 23, and the limiting cover plate 231 is used for limiting the magnetic ring 8; one end of the feeding channel 23, which is far away from the feeding port 221, is communicated with a feeding position 232, so that the magnetic rings 8 are prevented from being separated from the feeding channel 23 due to mutual pushing after entering the feeding channel 23 one by one.
In this embodiment, the feeding driving member 24 includes a feeding motor 241 and a decelerating structure 242, the feeding motor 241 is driven by the decelerating structure 242 to connect to the feeding base 21, and the force output by the feeding motor 241 is increased by the decelerating structure 242, so as to ensure that the feeding base 21 can stably rotate. Specifically, the speed reduction structure 242 is preferably a gear speed reduction structure 242.
In the present embodiment, the annular barrier 22 is formed by bending a metal plate, and the strength of the annular barrier 22 is ensured.
In this embodiment, the first magnetic ring moving mechanism 4 includes a first base 41, a first driving motor 42, a first belt transmission mechanism 43, a first arc-shaped guide rail 44 and a first clamping mechanism 45, the first driving motor 42, the first belt transmission mechanism 43 and the first arc-shaped guide rail 44 are all disposed on the first base 41, the first clamping mechanism 45 is used for clamping the magnetic ring 8, the first clamping mechanism 45 is slidably disposed on the first arc-shaped guide rail 44, the first base 41 has a first yielding hole 46, the first yielding hole 46 is used for allowing the winding mechanism 7 to move, the first driving motor 42 drives the first clamping mechanism 45 to move back and forth along the arc-shaped guide rail 7122 through the first belt transmission mechanism 43, so that the magnetic ring 8 makes a circular motion relative to the winding mechanism 7 to achieve winding.
During the in-service use, the utility model discloses a hole of stepping down is used for stepping down for winding mechanism 7 to reach and go up winding mechanism 7 and cooperate the wire-wound effect on magnetic ring 8. When the device works, the first clamping mechanism 45 clamps the magnetic ring 8, and then the winding mechanism 7 winds a copper wire on the magnetic ring 8 for one circle; then, the first driving motor 42 acts to drive the first clamping mechanism 45 to slide a distance along the first arc-shaped guide rail 44 through the first belt transmission mechanism 43, and the second winding mechanism 7 pulls the copper wire to wind the copper wire on the magnetic ring 8 for another circle, so that the above actions are repeated continuously to wind the wire. Because the utility model discloses a fixture slides on arc guide rail 7122, and realizes driving fixture through belt drive mechanism and slide, can guarantee that magnetic ring 8 uses its centre of a circle to rotate as the center, and the pivoted distance of each time is almost equal, has reached and has stably slided with the wire-wound effect of cooperation.
In this embodiment, the first belt transmission mechanism 43 includes a driving wheel 431, a transmission belt 432, a plurality of guide pulleys 433 and a plurality of tension pulleys 434, the plurality of tension pulleys 434 and the plurality of guide pulleys 433 are all installed on the base, the plurality of tension pulleys 434 are all located between the plurality of guide pulleys 433, the first clamping mechanism 45 is installed on the transmission belt 432, the driving motor 7111 is used for driving the driving wheel 431 to rotate, and the transmission belt 432 is wound on the driving wheel 431, the plurality of guide pulleys 433 and the plurality of tension pulleys 434. The base is installed on the transmission belt 432, when the first driving motor 42 drives the driving wheel 431 to rotate, the transmission belt 432 is driven to move at the same linear velocity, so that the first clamping mechanism 45 can stably slide; in the above process, the guide wheel 433 is used for guiding the transmission belt 432, and the transmission belt 432 is always kept in a tensioned state by matching with the tension wheel 434, so that the transmission effect instability caused by the looseness of the transmission belt 432 is avoided.
Specifically, the guide wheel 433 includes a wheel body 435, an upper pressing cover 436, and a lower pressing cover 437, the upper pressing cover 436 and the lower pressing cover 437 are respectively disposed at two ends of the wheel body 435, a tooth 439 for meshing with the transmission belt 432 is disposed on an outer side wall of the wheel body 435, a plurality of limiting bars 438 are disposed between the upper pressing cover 436 and the lower pressing cover 437, the limiting bars 438 are located outside the wheel body 435, and the transmission belt 432 is located between the limiting bars 438 and the wheel body 435.
During assembly, teeth on the inner side of the transmission belt 432 are meshed with the teeth 439 of the wheel body 435, the upper pressing cover 436 and the lower pressing cover 437 are matched to limit the transmission belt 432 to avoid up-and-down swinging of the transmission belt 432, the limiting strip 438 blocks the transmission belt 432 to avoid loose engagement of the transmission belt 432, and transmission effect is guaranteed.
In addition, the limit strip 438 also can limit the travel of the transmission belt 432: when the clamping mechanism slides to the other end from one end of the arc-shaped guide rail 7122, the limiting strip 438 just can be abutted against the transmission belt 432, the transmission belt 432 is prevented from continuously moving towards the direction by pressing the transmission belt 432, so that the braking effect is achieved, and the clamping mechanism is prevented from being separated from the arc-shaped guide rail 7122.
Specifically, the number of the tension wheels 434 is five, and the five tension wheels 434 are distributed in an annular array around the center of the circle corresponding to the arc-shaped guide rail 7122; the number of the guide pulleys 433 is even, and the transmission belt 432 sequentially bypasses half of the guide pulleys 433, five tension pulleys 434 and the other half of the guide pulleys 433. Five tension pulley 434 distribute with the shape of pentagon, realize tensioning drive belt 432 and keep tension, make the utility model discloses longer also need not to change drive belt 432 during the operating time.
In this embodiment, the first clamping mechanism 45 includes a clamping base 451, a clamping driving member 452 and two clamping jaws 453, the two clamping jaws 453 are disposed on the clamping base 451, the two clamping jaws 453 are cooperatively used for clamping the magnetic ring 8, the clamping driving member 452 is used for driving the two clamping jaws 453 to move, a first pulley 454 and a second pulley 455 are disposed at the bottom of the clamping base 451 at intervals, and the first pulley 454 and the second pulley 455 respectively slide on the inner side and the outer side of the arc-shaped guide 7122.
The clamping driving member 452 is preferably a cylinder for driving the clamping jaws 453 to move back and forth so as to cooperate with the winding mechanism 7 to wind the copper wire around the magnetic ring 8; the clamping jaws 453 are of a conventional structure, and the sides of the two clamping jaws 453, which face each other, are provided with clamping grooves 4531, and the clamping grooves 4531 are used for accommodating the magnetic ring 8, so that the magnetic ring 8 is placed in the clamping grooves 4531 instead of being clamped by the clamping jaws 453 through applying force, and the magnetic ring 8 is prevented from being deformed or scratched due to overlarge stress.
Specifically, the clamping mechanism further comprises a fixed wire clamping piece 456, a movable wire clamping piece 457 and a wire clamping cylinder 458, wherein the fixed wire clamping piece 456 is mounted at the top of one clamping jaw 453, the movable wire clamping piece 457 is matched with the fixed wire clamping piece 456 and used for clamping a copper wire to limit the copper wire, the wire clamping cylinder 458 is used for driving the movable wire clamping piece 457 to be close to or far away from the fixed wire clamping piece 456, and the fixed wire clamping piece 456 and the movable wire clamping piece 457 are located above the clamping jaw 453. When needing the wire winding promptly, the clamp wire cylinder 458 moves, and drive activity clamp wire 457 is towards fixed clamp wire 456 direction removal to clip the copper line that is located between the two, realized the location effect to copper line one end, guarantee that subsequent wire winding action can reliably realize.
Preferably, the fixed wire clamping member 456 has a position limiting sleeve 4561, the movable wire clamping member 457 has a guide 4571, the guide 4571 is slidably disposed on the position limiting sleeve 4561, and a piston rod of the wire clamping cylinder 458 is connected to the guide 4571, so that the movable wire clamping member 457 is close to or far from the fixed wire clamping member 456 along a straight line direction.
Preferably, one end of the fixed wire clamp 456, which is close to the movable wire clamp 457, is provided with a collision member 4562, the collision member 4562 is made of soft rubber, and one end of the movable wire clamp 457, which is close to the fixed wire clamp 456, is provided with a collision groove 4572 for accommodating the collision member 4562, so that a copper wire is prevented from being pinched during a process of clamping the copper wire.
Specifically, two sides of the first arc-shaped guide rail 44 are respectively provided with a plurality of guide grooves 441, the number of the first pulley 454 and the number of the second pulley 455 are respectively multiple, and the first pulley 454 and the second pulley 455 are respectively slidably disposed in the two guide grooves 441, so that the first pulley 454 and the second pulley 455 can enter the side wall of the arc-shaped guide rail 7122, and the sliding stability of the clamping mechanism is ensured.
In this embodiment, first arc guide 44 and grip slipper 451 set up in the top of first base 41, driving motor 7111 and belt drive set up in the bottom of base, have reached the effect in both ends space about the make full use of base, make the utility model discloses the structure is more compact.
In this embodiment, the winding mechanism 7 includes a first hooking component 71 and a second hooking component 72, the first hooking component 71 includes a driving mechanism 711, a guiding mechanism 712, a synchronous belt 713, a hooking driving wheel 714, a driven wheel 715, a lifting seat 716 and two first hooking members 717, two ends of the synchronous belt 713 are respectively wound on the hooking driving wheel 714 and the driven wheel 715, the driving mechanism 711 is configured to drive the hooking driving wheel 714 to rotate, the lifting seat 716 is installed at one side of the synchronous belt 713, the guiding mechanism 712 is configured to guide the lifting seat 716 to lift, and the two first hooking members 717 are both installed on the lifting seat 716;
the second hook assembly 72 is located above the first hook assembly 71, and the first hook assembly 71 and the second hook assembly 72 are used for winding the magnetic ring 8.
During the use, two collude the line piece and collude under going on to the copper line on two magnetic rings 8 respectively, collude on going on to the copper line by other mechanisms in the external world to the realization is to the coiling of winding. The utility model discloses the concrete action is as follows: the driving mechanism 711 drives the wire hooking driving wheel 714 to rotate, so that the synchronous belt 713 rotates, and the lifting seat 716 mounted on the synchronous belt 713 vertically lifts along the guiding mechanism 712, thereby achieving the effect of lifting the wire hooking member to hook the copper wire and driving the copper wire to descend.
The second hooking component is matched with the first hooking component 71, so that the copper wire is continuously wound on the magnetic ring 8.
In this embodiment, the driving mechanism 711 includes a driving motor 7111, a driving belt 7112, a driving wheel 7113 and a deceleration wheel 7114, the driving wheel 7113 is installed on a rotation shaft of the driving motor 7111, two ends of the driving belt 7112 are respectively wound around the driving wheel 7113 and the deceleration wheel 7114, the deceleration wheel 7114 and the line-hooking driving wheel 714 rotate coaxially, and a diameter of the deceleration wheel 7114 is greater than diameters of the line-hooking driving wheel 714 and the driving wheel 7113. Specifically, the ratio of the diameter of the hooking driving wheel 714 to the diameter of the speed reducing wheel 7114 is 1: 2-1.
That is, the driving wheel 7113 is driven to rotate by the rotation of the driving motor 7111, the deceleration wheel 7114 is driven to rotate by the driving belt 7112, and at this time, the driving wheel 7113 and the deceleration wheel 7114 rotate at the same linear velocity, so the angular velocity of the deceleration wheel 7114 is less than that of the driving wheel 7113; because the line-hooking driving wheel 714 and the speed-reducing wheel 7114 rotate coaxially, the angular speeds of the two are consistent, the speed reduction is realized to increase the driving force on the lifting seat 716, and the driving stability is improved.
Specifically, the driving mechanism 711 further includes a tension pulley 7115, the tension pulley 7115 abuts against the outer side of the driving belt 7112, and the tension pulley 7115 is used for keeping the driving belt 7112 under tension. The tension wheel 7115 always supports against the outer side of the transmission belt 7112, so that the transmission belt 7112 is always in a tension state, and the transmission effect and the stability are ensured
Specifically, guiding mechanism 712 includes leading truck 7121 and two guide rails 7122, and two guide rails 7122 are installed in leading truck 7121, and two guide rails 7122 parallel arrangement, lift seat 716 slide to be set up in two guide rails 7122. The utility model discloses realize the direction to lift seat 716 via two guide rails 7122, guaranteed the stability of lift seat 716 at the lift in-process, avoid leading to two to collude the line spare and locate high difference because of the unstability.
Preferably, an extension portion 7123 is disposed at one side of the guide frame 7121, and the driven wheel 715 is rotatably disposed at the extension portion 7123.
In this embodiment, the two ends of the lifting seat 716 are respectively provided with a mounting post 7161, the mounting post 7161 has a threaded portion 7162, the bottom of the wire hooking member is provided with a screw hole (not shown), and the threaded portion 7162 is screwed to the screw hole, so that a worker can assemble and disassemble the wire hooking member more conveniently, and the maintenance efficiency is improved.
In this embodiment, the utility model discloses still include and collude line frame 718, actuating mechanism 711, guiding mechanism 712 are all installed in colluding line frame 718, collude line action wheel 714 and rotate and set up in colluding line frame 718.
Specifically, the wire hooking member in this embodiment is a conventional component, and a specific structure can be obtained from the drawings, which is not described herein again.
In this embodiment, the second thread hooking component 72 includes a translation driving component 721, a lifting driving component 722, a belt transmission component 723 and two second thread hooking components 724 disposed on the machine body 1, the belt transmission component 723 is used for enabling the two second thread hooking components to approach or separate from each other, the translation driving component 721 is used for driving the two second thread hooking components 724 to move back and forth at the same time, and the lifting driving component 722 is used for driving the two second thread hooking components 724 to lift at the same time; the second hook member 724 is used for transferring the thread driven by the first hook member 717 to the lower part of the magnetic ring 8 to the upper part of the magnetic ring 8.
In practical use, the translational driving member 721 is composed of a motor and a belt or a screw rod, the lifting driving member 722 is also composed of a motor and a belt or a screw rod, the second hooking members 724 are driven by the belt transmission assembly 723 to move toward or away from each other to hook the wires in a manner of moving the second hooking members 724 back and forth, lifting and moving the second hooking members 724 away from the magnetic ring 8, the lifting driving member 722 drives the second hooking members 724 to lift and move the wires to the upper side of the magnetic ring 8, the translational driving member 721 drives the second hooking members 724 to extend forward to move the wires to the upper side of the magnetic ring 8, and then the belt transmission assembly 723 moves to allow the two second hooking members to move away from the wires.
In this embodiment, the second magnetic ring moving mechanism 6 includes a second base 61, a second driving motor 62, a second belt transmission mechanism 63, a second arc-shaped guide rail 64 and a second clamping mechanism 65, the second driving motor 62, the second belt transmission mechanism 63 and the second arc-shaped guide rail 64 are all disposed on the second base 61, the second clamping mechanism 65 is used for clamping the second magnetic ring 8, the second clamping mechanism 65 is slidably disposed on the second arc-shaped guide rail 64, the second base 61 has a second abdicating hole 66, the second abdicating hole 66 is used for allowing the second winding assembly to move, the second driving motor 62 drives the second clamping mechanism 65 to move back and forth along the arc-shaped guide rail 7122 through the second belt transmission mechanism 63, so that the magnetic ring 8 makes a circular motion relative to the second winding assembly to realize winding.
Specifically, the structure of the second magnetic ring moving mechanism 6 is substantially the same as that of the first magnetic ring moving mechanism 4, and will not be described herein again.
In this embodiment, the transfer mechanism 5 includes a gantry 51, a wire feeding translation member 52, and a first clamping assembly 53, a second clamping assembly 54, a third clamping assembly 55, a first wire supporting assembly 56, and a second wire supporting assembly 57 slidably disposed on the gantry 51,
the first clamping component 53 is used for transferring the magnetic ring 8 from the feeding mechanism 2 to the first magnetic ring movement mechanism 4;
the first wire supporting assembly 56 is used for supporting the wire rod wound to the magnetic ring 8 when the first clamping assembly 53 transfers the magnetic ring 8, and driving the wire rod to move along with the magnetic ring 8;
the second clamping assembly 54 is used for transferring the magnetic ring 8 from the first magnetic ring movement mechanism 4 to the second magnetic ring movement mechanism 6;
the second wire supporting assembly 57 is used for supporting the wire rod wound to the magnetic ring 8 when the second clamping assembly 54 transfers the magnetic ring 8, and driving the wire rod to move along with the magnetic ring 8;
the third clamping assembly 55 is used for picking up the magnetic ring 8 from the second magnetic ring movement mechanism 6 and discharging;
the feeding translation member 52 is used for driving the first clamping assembly 53, the second clamping assembly 54, the third clamping assembly 55, the first wire supporting assembly 56 and the second wire supporting assembly 57 to move back and forth simultaneously.
Through the cooperation of the above parts, the effect of three actions of transferring the magnetic ring 8 is realized, and the efficiency is improved.
In this embodiment, the number of sending line mechanism 3 is two, send line mechanism 3 including all setting up in organism 1 and winding 31, wire sleeve 32, wire pressing roller 33, line ball structure 35 and the trimming structure 34 that set gradually, winding 31 is used for the installation to have the material of wire rod to roll up, wire sleeve 32 is provided with the pin hole that is used for letting the wire rod pass, the number of wire pressing roller 33 is two, has the clearance that lets the wire rod pass between two wire pressing rollers 33, trimming structure 34 is used for tailorring the wire rod.
The inner diameter of the lead hole can be gradually reduced from one end close to the wire winding piece 31 to the other end, so that the effect of compressing the diameter of the wire rod is achieved, and the diameter of the wire rod meets the requirement; further, the wire-pressing roller 33 may have an effect of secondarily compressing the wire in addition to guiding the wire; the wire pressing structure 35 is used for pressing the wire to perform a positioning action, and is matched with the first wire supporting assembly 56 and the second wire supporting assembly 57 to achieve the effect of preventing the wire from flying and throwing; after the winding is finished, the wire cutting structure 34 cuts the wire to achieve the separation effect.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention is disclosed in the above description in terms of preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art will be able to make any changes or modifications to equivalent embodiments without departing from the scope of the present invention, and all the technical solutions of the present invention are within the scope of the present invention.
Claims (10)
1. A magnetic ring spooling equipment which is characterized in that: comprises a machine body, a feeding mechanism, a wire feeding mechanism, a first magnetic ring motion mechanism, a transferring mechanism, a second magnetic ring motion mechanism and a wire winding mechanism which are all arranged on the machine body,
the feeding mechanism is used for feeding the magnetic ring;
the wire feeding mechanism is used for feeding wires to the first wire winding mechanism and the second wire winding mechanism respectively;
the first magnetic ring movement mechanism is used for picking up the magnetic ring loaded by the loading mechanism and driving the magnetic ring to move relative to the winding mechanism;
the transfer mechanism is used for transferring the magnetic ring wound by the first winding mechanism to the second winding mechanism;
the second magnetic ring motion mechanism is used for picking up and driving the magnetic ring wound by the first winding mechanism to move relative to the winding mechanism;
the winding mechanism is used for simultaneously winding the magnetic rings picked up by the first magnetic ring movement mechanism and the second magnetic ring movement mechanism respectively;
and the wire feeding mechanism is also used for blanking the magnetic ring wound by the second winding mechanism.
2. A magnetic ring spooling equipment as claimed in claim 1 wherein: the feeding mechanism comprises a feeding base, an annular baffle, a feeding channel and a feeding driving piece, wherein the feeding base is used for supporting the magnetic ring, the annular baffle is movably arranged at the top of the feeding base, a feeding hole is formed in one side of the annular baffle, the feeding channel is communicated with the feeding hole, and the feeding channel is provided with a material guide structure inserted into the annular baffle through the feeding hole; the feeding driving piece is used for driving the feeding base to rotate relative to the annular baffle plate so as to drive the magnetic ring to rotate to the feeding hole, and the material guide structure is used for guiding the magnetic ring to enter the feeding channel from the feeding hole;
the top of the feeding base is reduced from the middle to the side height.
3. A magnetic ring spooling equipment as claimed in claim 2 wherein: the guide structure includes material blocking piece and guide piece, and material blocking piece and guide piece interval are provided with the material loading passageway, and material blocking piece all stretches into the ring baffle in, and material guiding piece is just to the material loading mouth, and material guiding piece sets gradually along the direction of rotation of material loading base with material blocking piece, and material blocking piece is used for blockking the magnetic ring so that the magnetic ring gets into in the material loading passageway along material guiding piece along with material loading base rotates.
4. A magnetic ring spooling equipment as claimed in claim 1 wherein: the first magnetic ring movement mechanism comprises a first base, a first driving motor, a first belt transmission mechanism, a first arc-shaped guide rail and a first clamping mechanism, the first driving motor, the first belt transmission mechanism and the first arc-shaped guide rail are arranged on the first base, the first clamping mechanism is used for clamping a magnetic ring, the first clamping mechanism is arranged on the first arc-shaped guide rail in a sliding mode, the first base is provided with a first stepping hole, the first stepping hole is used for enabling a winding machine component to move, the first driving motor drives the first clamping mechanism to move back and forth along the arc-shaped guide rail through the first belt transmission mechanism, and therefore the magnetic ring does circular motion relative to the winding machine component to achieve winding.
5. A magnetic ring winding apparatus as claimed in claim 4, characterized in that: first belt drive mechanism includes first action wheel, first driving belt, a plurality of first leading wheel and a plurality of first tension wheel, and a plurality of first tension wheels and a plurality of first leading wheel are all installed in first base, and a plurality of first tension wheels all are located between a plurality of first leading wheels, and first fixture installs in first driving belt, and a driving motor is used for driving first action wheel and rotates, and first driving belt is around connecing in first action wheel, a plurality of first leading wheel and a plurality of first tension wheel.
6. A magnetic ring spooling equipment as claimed in claim 1 wherein: the winding mechanism comprises a first wire hooking component and a second wire hooking component, the first wire hooking component comprises a driving mechanism, a guide mechanism, a synchronous belt, a wire hooking driving wheel, a driven wheel, a lifting seat and two first wire hooking pieces, two ends of the synchronous belt are respectively wound on the wire hooking driving wheel and the driven wheel, the driving mechanism is used for driving the wire hooking driving wheel to rotate, the lifting seat is installed on one side of the synchronous belt, the guide mechanism is used for guiding the lifting seat to lift, and the two first wire hooking pieces are both arranged on the lifting seat;
the second wire hooking component is positioned above the first wire hooking component, and the first wire hooking component and the second wire hooking component are matched for winding a magnetic ring.
7. A magnetic ring spooling equipment as claimed in claim 6 wherein: the second line hooking component comprises a translation driving part, a lifting driving part, a belt transmission component and two second line hooking parts, the translation driving part is arranged on the machine body and is used for enabling the two second line hooking parts to be close to or far away from each other, the translation driving part is used for driving the two second line hooking parts to move back and forth at the same time, and the lifting driving part is used for driving the two second line hooking parts to lift at the same time; the second thread hooking component is used for transferring the thread driven to the lower part of the magnetic ring by the first thread hooking component to the upper part of the magnetic ring.
8. A magnetic ring spooling equipment as claimed in claim 1 wherein: the second magnetic ring movement mechanism comprises a second base, a second driving motor, a second belt transmission mechanism, a second arc-shaped guide rail and a second clamping mechanism, the second driving motor, the second belt transmission mechanism and the second arc-shaped guide rail are arranged on the second base, the second clamping mechanism is used for clamping the magnetic ring, the second clamping mechanism is arranged on the second arc-shaped guide rail in a sliding mode, the second base is provided with a second stepping hole, the second stepping hole is used for enabling the second winding assembly to move, the second driving motor drives the second clamping mechanism to move back and forth along the arc-shaped guide rail through the second belt transmission mechanism, and therefore the magnetic ring does circular motion relative to the second winding assembly to achieve winding.
9. A magnetic ring winding apparatus as claimed in claim 1, wherein: the transfer mechanism comprises a portal frame, a wire feeding translation piece, a first clamping component, a second clamping component, a third clamping component, a first wire supporting component and a second wire supporting component which are arranged on the portal frame in a sliding way,
the first clamping assembly is used for transferring the magnetic ring from the feeding mechanism to the first magnetic ring movement mechanism;
the first wire supporting assembly is used for supporting a wire rod wound to the magnetic ring when the first clamping assembly transfers the magnetic ring and driving the wire rod to move along with the magnetic ring;
the second clamping assembly is used for transferring the magnetic ring from the first magnetic ring motion mechanism to the second magnetic ring motion mechanism;
the second wire supporting assembly is used for supporting the wire rod wound to the magnetic ring when the second clamping assembly transfers the magnetic ring and driving the wire rod to move along with the magnetic ring;
the third clamping assembly is used for picking up the magnetic ring from the second magnetic ring movement mechanism and discharging;
the wire feeding translation piece is used for driving the first clamping assembly, the second clamping assembly, the third clamping assembly, the first wire supporting assembly and the second wire supporting assembly to move back and forth at the same time.
10. A magnetic ring spooling equipment as claimed in claim 1 wherein: the quantity of sending the line mechanism is two, send the line mechanism including all setting up in the organism and the winding spare, wire sleeve, line ball roller, line ball structure and the trimming structure that set gradually, the winding spare is used for installing the book that has the wire rod of coiling, the wire sleeve is provided with the pin hole that is used for letting the wire rod pass, the quantity of line ball roller is two, has the clearance that lets the wire rod pass between two line ball rollers, the line ball structure is used for pushing down the wire rod, the trimming structure is used for tailorring the wire rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221655919.0U CN218182048U (en) | 2022-06-29 | 2022-06-29 | Magnetic ring winding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221655919.0U CN218182048U (en) | 2022-06-29 | 2022-06-29 | Magnetic ring winding equipment |
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| CN218182048U true CN218182048U (en) | 2022-12-30 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198743A (en) * | 2023-11-06 | 2023-12-08 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
| CN118335520A (en) * | 2024-06-12 | 2024-07-12 | 惠州市长瑞智造电子有限公司 | Automatic assembling process of hanging leg annular inductor |
-
2022
- 2022-06-29 CN CN202221655919.0U patent/CN218182048U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198743A (en) * | 2023-11-06 | 2023-12-08 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
| CN117198743B (en) * | 2023-11-06 | 2024-01-26 | 河南溪亭电力设备有限公司 | Automatic winding device of mutual inductor |
| CN118335520A (en) * | 2024-06-12 | 2024-07-12 | 惠州市长瑞智造电子有限公司 | Automatic assembling process of hanging leg annular inductor |
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