CN220412211U - Automatic steel pipe unloading and calandria feeding integrated system - Google Patents
Automatic steel pipe unloading and calandria feeding integrated system Download PDFInfo
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- CN220412211U CN220412211U CN202322034914.7U CN202322034914U CN220412211U CN 220412211 U CN220412211 U CN 220412211U CN 202322034914 U CN202322034914 U CN 202322034914U CN 220412211 U CN220412211 U CN 220412211U
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- gantry
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 59
- 239000010959 steel Substances 0.000 title claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 12
- 230000010354 integration Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 15
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model discloses an automatic steel pipe unloading and discharging pipe feeding integrated system which comprises an intelligent unloading and unpacking system, an intelligent pipe arranging system, an intelligent pipe shifting system and an automatic conveying line avoiding system, wherein the intelligent unloading and unpacking system is formed by combining a transport vehicle, an intelligent unloading device, a movable four-column unloading gantry, an unloading rail and an unpacking frame, the intelligent pipe arranging system is formed by combining a pipe arranging rail, the intelligent pipe arranging device and the movable four-column pipe arranging gantry, the intelligent pipe shifting system is formed by combining a pipe shifting rail and a self-propelled pipe shifting device, and the automatic conveying line avoiding system is formed by combining a conveying line and an avoiding type material frame; the utility model has reasonable structural design, can realize the automatic integrated operation of unloading, unpacking and storing, arranging pipes and feeding near conveying lines of the steel pipes, greatly reduces the labor intensity of workers, furthest eliminates the potential safety hazard in the process, improves the production efficiency and reduces the production cost.
Description
Technical Field
The utility model relates to the technical field of steel pipe transportation, in particular to a steel pipe automatic unloading and calandria feeding integrated system.
Background
The steel pipe is processed from the pipe to the workshop through a series of processes of unloading, storing, unpacking, arranging pipes, feeding the pipes into a conveying line and the like. In this process, there are a number of problems.
(1) During unloading, a pipe grabbing machine is generally adopted, steel pipes are directly unloaded on a transport vehicle and placed on a storage rack. The first way is to occupy the human being, the vehicle. Secondly, the pipe grabbing machine needs to consider turning radius during loading and unloading, and the occupied space is large. Thirdly, if the stock rack is arranged on the opposite side of the pipe grabbing machine, the pipe grabbing machine cannot place the steel pipes on the stock rack across the transport vehicle, and the transport vehicle must be driven away to allow the pipe grabbing machine to carry out pipe unloading, so that the unloading efficiency is affected;
(2) Manufacturers when the bag is stored and unpacked bundle with packing belts, and some manufacturers hoist with hoisting belts and the like, so that the bag is confusing. Unpacking is generally carried out by workers during unloading, so that certain potential safety hazards exist;
(3) The steel pipe storage racks in the field are more than one group, and the condition that a group of racks are used for placing steel pipes with various specifications exists, so that the requirements of pipe processing on the same specification are affected. The steel pipes of each specification need to be exchanged to the same stock rack, so that a device is needed to realize the exchange of the steel pipes across each group of stock racks;
(4) When the pipe is arranged, workers stand on the pipe row and manually stir the steel pipes one by one, so that the steel pipes roll to the designated pipe feeding position, and the steel pipes are stirred for a plurality of times without being in place once. In the process, the safety accident is easily caused by the rolling of the steel pipe. Moreover, the labor force calandria has high working strength, especially in winter and summer, and the workers are more hard;
(5) The upper pipe is mechanically conveyed, but the steel pipe is far away from the station and cannot be connected, and the secondary pipe arrangement still needs to be manually carried out to assist in the upper pipe arrangement.
The utility model provides a steel pipe automatic unloading and calandria feeding integrated system which is researched and improved aiming at the problems.
Disclosure of Invention
The utility model aims to provide an automatic steel pipe unloading and discharging pipe feeding integrated system which aims to solve the problems of automatic integrated unloading, storage unpacking, pipe discharging and pipe feeding of steel pipes from unloading to workshop processing.
In order to achieve the technical purpose and achieve the technical effect, the utility model provides the following technical scheme:
the utility model provides a steel pipe automatic discharge calandria material loading integration system, includes intelligent discharge unpacking system, intelligent calandria system, intelligent driving pipe system and the automatic system of dodging of transfer chain, intelligent discharge unpacking system is formed by transport vechicle, intelligent discharge device, portable four post discharge longs, discharge track and unpacking frame combination, intelligent calandria system is formed by calandria track, intelligent calandria device and the combination of portable four post calandria longmen, intelligent driving pipe system is formed by driving pipe track and self-propelled driving pipe device combination, the automatic system of dodging of transfer chain is formed by transfer chain and dodging type work or material rest combination.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the steel pipe automatic unloading and calandria feeding integrated system further comprises a plurality of material storage racks, wherein the material storage racks are arranged in the front-back direction, a pipe shifting rail is arranged at the bottom of the self-propelled pipe shifting device, and the pipe shifting rail is positioned below the material storage racks.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the intelligent unloading device is arranged at the top of a movable four-column unloading gantry, the movable four-column unloading Long Menan is arranged on an unloading track, the transport vehicle is positioned in the movable four-column unloading gantry, and the unpacking frame is positioned below the left end of the movable four-column unloading gantry.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the intelligent calandria device is arranged at the top of a movable four-column calandria gantry, and the movable four-column calandria Long Menan is arranged on a calandria track.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the avoidance type material rack is positioned at the left side of the conveying line.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the movable four-column calandria gantry is positioned at the left side of the movable four-column unloading gantry, and the unpacking frame is positioned between the stock frame and the intelligent unloading device.
Preferably, in the steel pipe automatic unloading and calandria feeding integrated system, the intelligent unloading device and the intelligent calandria device both adopt a gantry structure.
Compared with the prior art, the utility model has the beneficial effects that:
the steel pipe conveying device is reasonable in structural design, steel pipes are conveyed to corresponding positions of a pipe stack by utilizing a conveying vehicle, the steel pipes are placed on an unpacking frame for unpacking by utilizing an intelligent unloading device, the unpacked steel pipes are conveyed to a stock frame to be sequentially discharged by utilizing an intelligent pipe arranging device, the steel pipes are automatically conveyed to a conveying line by utilizing a self-propelled pipe shifting device, uninterrupted conveying of the steel pipes is completed, and the efficiency of the conveying line is improved;
the utility model can realize the automatic integrated operation of unloading, unpacking and storing, arranging pipes and feeding near the conveying line of the steel pipes, greatly reduces the labor intensity of workers, furthest eliminates the potential safety hazard in the process, improves the production efficiency and reduces the production cost.
Drawings
In order to more clearly illustrate the technical solutions of the present utility model, the drawings that are needed in the description of the specific embodiments will be briefly described below, it being obvious that the drawings in the following description are only some examples of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a front view of the present utility model;
fig. 3 is a schematic top view of the present utility model.
In the figure: 1. a transport vehicle; 2. an intelligent unloading device; 3. movable four-column unloading gantry; 4. a discharge rail; 5. a calandria rail; 6. a stock rack; 7. a pipe pulling track; 8. a conveying line; 9. avoidance type material rack; 10. unpacking frame; 11. an intelligent calandria device; 12. a tube stack; 13. movable four-column calandria gantry; 14. self-propelled pipe pulling device.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the embodiment is a steel pipe automatic unloading and discharging calandria feeding integrated system, which comprises an intelligent unloading and unpacking system, an intelligent calandria system, an intelligent pipe shifting system and an automatic conveying line avoiding system, wherein the intelligent unloading and unpacking system is formed by combining a conveying vehicle 1, an intelligent unloading device 2, a movable four-column unloading gantry 3, an unloading rail 4 and an unpacking frame 10, the intelligent calandria system is formed by combining a calandria rail 5, an intelligent calandria device 11 and a movable four-column calandria gantry 13, the intelligent pipe shifting system is formed by combining a pipe shifting rail 7 and a self-propelled pipe shifting device 14, and the automatic conveying line avoiding system is formed by combining a conveying line 8 and an avoiding type material frame 9.
Still include a plurality of stock framves 6, a plurality of stock framves 6 are arranged along the fore-and-aft direction, self-propelled driving device 14 installs driving track 7 in the bottom, driving track 7 is located stock frame 6 below, can be with automatic the transporting of steel pipe on the stock frame 6 to on the transfer chain 8 to realize the uninterrupted transport of steel pipe, improve the efficiency of transfer chain.
The intelligent unloading device 2 is arranged at the top of the movable four-column unloading gantry 3, the movable four-column unloading gantry 3 is arranged on the unloading track 4, the transport vehicle 1 is arranged in the movable four-column unloading gantry 3, the unpacking frame 10 is arranged below the left end of the movable four-column unloading gantry 3, the transport vehicle 1 transports steel pipes to the corresponding position of the pipe stack 12, at the moment, the movable four-column unloading gantry 3 moves to the corresponding station on the unloading track 4, the intelligent unloading device 2 unloads the pipes, and moves to the upper part of the unpacking frame 10 on the movable four-column unloading gantry 3, and the intelligent unloading device 2 is used for placing the steel pipes on the unpacking frame 10 to unpack the steel pipes.
The intelligent calandria device 11 is installed at the top of a movable four-column calandria gantry 13, the movable four-column calandria gantry 13 is installed on a calandria track 5, the intelligent calandria device 11 transfers unpacked steel pipes from an unpacking frame 10 to a storage frame 6 to be sequentially arranged, multi-layer calandria can be carried out, and the steel pipes on the storage frame 6 are transferred to a self-propelled pipe shifting device 14.
The avoidance type material frame 9 is positioned on the left side of the conveying line 8, when the movable four-column calandria gantry 13 moves among the plurality of pipe stacks 12, the avoidance type material frame 9 can automatically avoid, and the avoidance type material frame 9 automatically resets after the movable four-column calandria gantry 13 passes through, so that the conveying of steel pipes is not affected.
The movable four-column calandria gantry 13 is positioned at the left side of the movable four-column unloading gantry 3, and the unpacking frame 10 is positioned between the stock frame 6 and the intelligent unloading device 2.
The intelligent unloading device 2 and the intelligent calandria device 11 are of a gantry type structure.
The specific implementation manner of the embodiment is as follows:
the system is applied to any single or whole process flow from unloading to workshop processing of steel pipes (including not only steel pipes, but also pipes, bars and rods), and is formed by integrating an intelligent unloading unpacking system, an intelligent pipe arranging system, an intelligent pipe shifting system and an automatic conveying line avoiding system, wherein different arrangements and combinations of any single system or four systems are also within the protection scope of the utility model, the intelligent unloading unpacking system and the intelligent pipe arranging system can work in a cooperative manner across a plurality of storage racks, a guide rail is laid under the movable four-column unloading gantry 3 and the movable four-column pipe gantry 13, the movable four-column unloading gantry 3 and the movable four-column pipe gantry 13 can move on the guide rail, so that cooperation or independent operation is carried out across a plurality of material racks, the intelligent unloading device can move on the movable four-column unloading gantry 3, the intelligent pipe shifting device 11 can move on the movable four-column pipe gantry 13, the self-propelled pipe shifting device 14 is positioned below the pipe pile 12, the pipe shifting rail 7 is laid under the pipe pile 12, and the self-propelled pipe shifting device 7 can move on the pipe shifting rail 7;
in the concrete working process, the transport vechicle 1 transports the steel pipe to the corresponding position of pipe buttress 12, portable four post unloading longmen 3 remove to corresponding station on unloading track 4, utilize intelligent unloading device 2 to place the steel pipe on unpacking frame 10 and unpack, intelligent calandria device 11 is with the steel pipe after unpacking from unpacking frame 10 transport to stock frame 6 and is formed pipe buttress 12, stock frame 6 goes up pipe buttress 12 and arranges in proper order and transfer to self-propelled driving device 14, utilize self-propelled driving device 14 to transport the steel pipe automatically to transfer on the line 8, thereby realize the uninterrupted transport of steel pipe, improve the efficiency of transfer line.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the utility model disclosed above are intended only to assist in the explanation of the utility model. The preferred embodiments are not exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.
Claims (7)
1. Steel pipe automatic discharge calandria material loading integration system, its characterized in that: including intelligent unloading unpacking system, intelligent calandria system, intelligent pipe pulling system and transfer chain automatic avoiding system, intelligent unloading unpacking system is formed by transport vechicle (1), intelligent unloading device (2), portable four post unloading longmen (3), unloading track (4) and unpacking frame (10) combination, intelligent calandria system is formed by calandria track (5), intelligent calandria device (11) and portable four post calandria longmen (13) combination, intelligent pipe pulling system is formed by pipe pulling track (7) and self-propelled pipe pulling device (14) combination, the automatic system of dodging of transfer chain is formed by transfer chain (8) and dodging work or material rest (9) combination.
2. The steel pipe automatic unloading and calandria feeding integrated system according to claim 1, wherein: the automatic pipe pulling device is characterized by further comprising a plurality of material storage frames (6), wherein a plurality of material storage frames (6) are arranged along the front-back direction, a pipe pulling track (7) is arranged at the bottom of the self-propelled pipe pulling device (14), and the pipe pulling track (7) is positioned below the material storage frames (6).
3. The steel pipe automatic unloading and calandria feeding integrated system according to claim 1, wherein: the intelligent unloading device (2) is arranged at the top of the movable four-column unloading gantry (3), the movable four-column unloading gantry (3) is arranged on the unloading track (4), the transport vehicle (1) is positioned in the movable four-column unloading gantry (3), and the unpacking frame (10) is positioned below the left end of the movable four-column unloading gantry (3).
4. The steel pipe automatic unloading and calandria feeding integrated system according to claim 1, wherein: the intelligent calandria device (11) is arranged at the top of the movable four-column calandria gantry (13), and the movable four-column calandria gantry (13) is arranged on the calandria track (5).
5. The steel pipe automatic unloading and calandria feeding integrated system according to claim 1, wherein: the avoidance type material rack (9) is positioned on the left side of the conveying line (8).
6. The steel pipe automatic unloading and calandria feeding integrated system according to claim 2, wherein: the movable four-column calandria gantry (13) is positioned on the left side of the movable four-column unloading gantry (3), and the unpacking frame (10) is positioned between the stock frame (6) and the intelligent unloading device (2).
7. The steel pipe automatic unloading and calandria feeding integrated system according to claim 1, wherein: the intelligent unloading device (2) and the intelligent calandria device (11) are of gantry type structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322034914.7U CN220412211U (en) | 2023-07-31 | 2023-07-31 | Automatic steel pipe unloading and calandria feeding integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322034914.7U CN220412211U (en) | 2023-07-31 | 2023-07-31 | Automatic steel pipe unloading and calandria feeding integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220412211U true CN220412211U (en) | 2024-01-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322034914.7U Active CN220412211U (en) | 2023-07-31 | 2023-07-31 | Automatic steel pipe unloading and calandria feeding integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220412211U (en) |
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2023
- 2023-07-31 CN CN202322034914.7U patent/CN220412211U/en active Active
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