CN220381017U - Automatic inspection device for surface quality of ceramic ware - Google Patents
Automatic inspection device for surface quality of ceramic ware Download PDFInfo
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- CN220381017U CN220381017U CN202321596022.XU CN202321596022U CN220381017U CN 220381017 U CN220381017 U CN 220381017U CN 202321596022 U CN202321596022 U CN 202321596022U CN 220381017 U CN220381017 U CN 220381017U
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- 238000007689 inspection Methods 0.000 title claims abstract description 74
- 239000000919 ceramic Substances 0.000 title claims abstract description 58
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 239000011324 bead Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 8
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005286 illumination Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an automatic inspection device for the surface quality of a ceramic vessel, which comprises a feeding conveyor belt, a discharging conveyor belt and a bottom plate, wherein an electric push rod I, a fixed seat and a mounting seat are respectively arranged on the bottom plate, the feeding conveyor belt, the fixed seat, the mounting seat and the discharging conveyor belt are sequentially and uniformly distributed on the periphery side of the electric push rod I in a circular array manner, a motor I is arranged in the movable end of the electric push rod I, an output shaft of the motor I penetrates out of the surface of the movable end of the electric push rod I and is connected with a rotating plate, so that more comprehensive automatic surface quality defect inspection can be realized, time and labor are saved compared with the traditional manual inspection, the working efficiency is improved, meanwhile, the automatic inspection can be performed on the inner surface which is difficult to inspect by manpower, the inspection is comprehensive, and the qualification rate of products from factories is effectively ensured.
Description
Technical Field
The utility model relates to the technical field of ceramic ware production, in particular to an automatic surface quality inspection device for ceramic ware.
Background
The generation of ceramic manufacturing technology can be traced to the era of 4500 years to 2500 years before the era, and modern ceramic products are also common daily necessities indispensable to daily life. Ceramic ware used on a daily basis is often subject to defects such as spots, cracks, breakage, discoloration, etc., which are often caused by the quality of the raw materials and the processing technique. Most of the surface quality defects of the ceramic vessel are detected manually, the manual detection is time-consuming and labor-consuming, the detection efficiency is low, the internal surface quality defects of the ceramic vessel are difficult to detect manually, the surface quality detection is incomplete, and therefore the automatic surface quality detection device for the ceramic vessel is provided.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides the automatic inspection device for the surface quality of the ceramic vessel, which can realize more comprehensive automatic surface quality defect inspection, saves time and labor compared with the traditional manual inspection, improves the working efficiency and can effectively solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic inspection device for the surface quality of the ceramic ware comprises a feeding conveyor belt, a discharging conveyor belt and a bottom plate, wherein an electric push rod I, a fixed seat and a mounting seat are respectively arranged on the bottom plate, the feeding conveyor belt, the fixed seat, the mounting seat and the discharging conveyor belt are sequentially and uniformly distributed on the periphery side of the electric push rod I in a circular array manner, a motor I is arranged in the movable end of the electric push rod I, an output shaft of the motor I penetrates out of the surface of the movable end of the electric push rod I and is connected with a rotating plate, and a clamping assembly used for clamping the ceramic ware and transferring at each conveyor belt and the inspection device is arranged at the end part of the rotating plate; the fixing seat is respectively provided with a side quality inspection device and an internal quality inspection device, and the mounting seat is provided with a bottom quality inspection device.
As a preferable technical scheme of the utility model, the clamping assembly comprises a mounting plate fixedly arranged on the side surface of the rotating plate, two sliding grooves are symmetrically formed in the side surface of the mounting plate, two clamping plates are respectively arranged in the two sliding grooves in a sliding manner, a motor II is arranged on the side surface of the mounting plate, an output shaft of the motor II penetrates into the sliding grooves and is connected with a driving screw rod through a coupler, and the driving screw rod is rotatably arranged in the two sliding grooves and is in threaded connection with screw holes formed in the two clamping plates.
As a preferable technical scheme of the utility model, the side quality inspection device comprises a rotating table which is rotatably arranged on the upper surface of a fixed seat, a motor III is arranged in the fixed seat, an output shaft of the motor III penetrates out of the upper surface of the fixed seat and is connected with the rotating table, a C-shaped fixing frame is arranged on the side surface of the fixed seat, and an industrial camera I is uniformly arranged on the side surface of the fixing frame facing the rotating table.
As a preferable technical scheme of the utility model, the internal quality inspection device comprises an electric push rod II which is arranged on a top plate of a fixed frame, and an industrial camera II is arranged on the surface of the movable end side of the electric push rod II.
As a preferable technical scheme of the utility model, the bottom quality inspection device comprises an industrial camera III which is arranged in a mounting groove formed in the upper surface of a mounting seat, and a transparent plate for supporting a ceramic vessel is arranged on the upper part of the inner side surface of the mounting groove.
Compared with the prior art, the utility model has the beneficial effects that: the clamping assembly is driven to lift and rotate through the electric push rod I and the motor I, so that ceramic vessels are sequentially transferred to the side surface quality inspection device and the inner surface inspection device from the feeding conveyor belt to conduct surface quality inspection on the outer surface and the inner surface of the ceramic vessels, then transferred to the bottom quality inspection device to conduct quality inspection on the surfaces of the ceramic vessels, and then transferred to the discharging conveyor belt to be sent out to the corresponding position after the inspection is finished, so that more comprehensive automatic surface quality defect inspection can be achieved, time and labor are saved compared with traditional manual inspection, the working efficiency is improved, meanwhile, the inner surface difficult to be inspected by manpower can be automatically inspected, the inspection is comprehensive, and the qualification rate of products leaving a factory is effectively guaranteed.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an enlarged view of the structure of FIG. 1A according to the present utility model;
FIG. 3 is a schematic side view of the present utility model;
FIG. 4 is a schematic top view of the present utility model;
fig. 5 is a schematic structural view of the bottom quality inspection device of the present utility model.
In the figure: 1 a feeding conveyor belt, 2 a discharging conveyor belt, 3 a bottom plate, 4 an electric push rod I, 5 a rotating plate, 6 a mounting plate, 7 a chute, 8 a motor II, 9 a clamping plate, 10 a buffer pad, 11 a fixing seat, 12 a rotating table, 13 a fixing frame, 14 an industrial camera I, 15 an electric push rod II, 16 an industrial camera II, 17 a mounting seat, 18 a transparent plate, 19 a mounting groove, 20 an industrial camera III and 21 LED lamp beads.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides a ceramic ware surface quality automatic check device, includes material loading conveyer belt 1, unloading conveyer belt 2 and bottom plate 3, and material loading conveyer belt 1 is used for conveying the ceramic ware that waits to inspect, and unloading conveyer belt 2 is then used for conveying the ceramic ware after the inspection finishes, and two conveyer belts are 90 degrees angles and set up in the side of bottom plate 3.
The ceramic ware is firstly moved from the feeding conveyor belt 1 to the fixing seat 11 for side quality inspection and internal quality inspection, then is moved to the mounting seat 17 for bottom quality inspection, and then is moved to the discharging conveyor belt 2 for conveying to the next process (packaging or manual inspection) after inspection.
The movable end internally mounted of electric putter I4 has motor I, the output shaft of motor I wears out the movable end upper surface of electric putter I4 and is connected with rotor plate 5, rotor plate 5's tip is provided with the clamping component that is used for centre gripping ceramic ware and shifts in each conveyer belt and inspection device department, drive clamping component through electric putter I4 and motor I and go up and down and rotate, thereby shift ceramic ware to the side quality inspection device with interior quality inspection device department in proper order from material loading conveyer belt 1 and carry out surface quality inspection to its outside surface and inboard surface, shift to the bottom quality inspection device department again and carry out quality inspection to its surface, shift to unloading conveyer belt 2 again and send out relevant position after the inspection finishes, can realize more comprehensive automatic surface quality defect inspection, compared labour saving and time saving, work efficiency has been improved, simultaneously can automatic inspection to the interior surface that the manual work is difficult to inspect, the inspection is comprehensive, the qualification rate of leaving the factory product has been effectively guaranteed.
One of them specific technical scheme of clamping component, clamping component is including fixing the mounting panel 6 that sets up at the 5 side surfaces of pivoted plate, and two spouts 7 have been seted up to the side surface symmetry of mounting panel 6, and the slip is provided with a splint 9 in two spouts 7 respectively, and the side surface mounting of mounting panel 6 has motor II 8, the output shaft of motor II 8 penetrates spout 7 in and is connected with drive screw through the shaft coupling, drive screw set up in two spouts 7 rotation and with the screw threaded connection of seting up on two splint 9, two sections screw thread directions in two spouts 7 of drive screw are opposite, and the screw thread direction of screw is also opposite on two splint 9 drives drive screw through motor II 8 and rotates, and drive screw can drive two splint 9 and slide in spout 7, opposite directions or separate the motion, presss from both sides the ceramic ware tight or loosens.
When the ceramic ware is clamped, the rotating plate 5 is firstly lifted to the upper side of the ceramic ware under the driving of the electric push rod I4, meanwhile, the motor II 8 drives the two clamping plates 9 to move to two sides through the driving screw, the distance between the two clamping plates 9 is larger than the width of the outer side of the ceramic ware, then the electric push rod I4 drives the rotating plate 5, the two clamping plates 9 and the like to descend, the two clamping plates 9 move to the outer side of the ceramic ware, at the moment, the motor II 8 drives the two clamping plates 9 to move to the inner side through the driving screw to clamp the ceramic ware, the motor I drives the rotating plate 5 and the clamping assembly to rotate after the clamping is completed, and the ceramic ware is moved to the corresponding position and then released.
In a preferred technical scheme, two opposite side surfaces of the clamping plates 9 are glued with a buffer pad 10, the buffer pad 10 is used for protecting a ceramic vessel, and meanwhile, the clamping assembly can be clamped more stably.
According to a further preferred technical scheme, anti-skid patterns are arranged on the inner side surface of the buffer pad 10 and used for improving friction force during clamping and further improving clamping stability.
One of the specific technical schemes of side quality inspection device, side quality inspection device is including rotating the rolling table 12 that sets up at fixing base 11 upper surface, install motor III in the fixing base 11, motor III's output shaft wears out fixing base 11 upper surface and is connected with rolling table 12, rolling table 12 is used for placing ceramic ware, fixing frame 13 of C shape is installed to fixing base 11's side surface, fixing frame 13 evenly is provided with industry camera I14 towards one side surface of rolling table 12, after the clamping assembly removes ceramic ware on rolling table 12, clamping assembly loosens (need not go up and down), open industry camera 14, carry out quality vision inspection to its outside surface, open motor III simultaneously, motor III drives rolling table 12 rotation, make ceramic ware follow and rotate, can carry out comprehensive inspection to its outside surface through industry camera I14.
Preferably, the industrial cameras I14 are uniformly provided with 3-5 in sequence from bottom to bottom so as to be suitable for the quality inspection of the outer side surfaces of ceramic vessels with different heights.
One of them specific technical scheme of inside quality inspection device, inside quality inspection device is including installing the electric putter II 15 on the roof of mount 13, the expansion end side surface mounting of electric putter II 15 has industry camera II 16, and electric putter II 15 drives industry camera II 16 and stretches into the inside of ceramic household utensils, carries out quality visual inspection to its inboard surface, because ceramic household utensils follow the rotation of rotating table 12, consequently industry camera II 16 need not rotate and can carry out comprehensive quality visual inspection to its inboard surface, easy operation, convenient to use.
Optionally, for more comprehensively detecting the internal surface quality of the ceramic ware, the industrial camera ii 16 is provided with at least two, and is respectively disposed on the peripheral side surface and the lower surface of the movable end of the electric putter ii 15, the industrial camera ii 16 may also be disposed only one, and the independent industrial camera ii 16 is obliquely disposed on the lower side of the movable end of the electric putter ii 15, and the industrial camera ii 16 adopts a wide-angle lens, so that comprehensive visual quality inspection can be performed on the internal bottom surface and the peripheral side surface of the ceramic ware.
After the inspection is completed, the electric push rod II 15 drives the industrial camera II 16 to be lifted to be separated from the ceramic ware, and then the ceramic ware clamping assembly is clamped again and moves to the bottom quality inspection device through the motor I and the rotating plate 5.
One specific technical scheme of the bottom quality inspection device comprises an industrial camera III 20 installed in a mounting groove 19 formed in the upper surface of a mounting seat 17, a transparent plate 18 for supporting ceramic ware is arranged on the upper portion of the inner side surface of the mounting groove 19, the ceramic ware is placed (or not placed) on the transparent plate 18 by a clamping assembly, and the clamping assembly clamps and holds the ceramic ware parallel to the transparent plate 18), and then the industrial camera III 20 inspects the surface quality of the bottom surface of the ceramic ware through the transparent plate 18.
The preferred technical scheme, all be provided with LED lamp pearl 21 on the shell of industry camera II 16 and industry camera III 20, because inside and bottom department light of ceramic household utensils are darker, industry camera probably can't shoot clear picture, consequently set up LED lamp pearl 21 and be used for auxiliary illumination to improve the accuracy of surface quality inspection.
Optionally, an LED light bead 21 may be provided at the industrial camera i 14 for auxiliary illumination to enhance the effect of surface quality inspection.
The industrial camera I14, the industrial camera II 16, the industrial camera III 20, the LED lamp beads 21, the electric push rod I4, the electric push rod II 15, the motor I, the motor II 8, the motor III, the driving devices of the feeding conveyor belt 1 and the discharging conveyor belt 2 and the like are all electrically connected with controllers in an external control box, the controllers can be selected from a PLC (programmable logic controller) or a singlechip or other microcontrollers and the like commonly used in the prior art, such as an 80C51 singlechip, and the surface quality inspection of ceramic ware is automatically or semi-automatically carried out by a preset program in combination with other sensors such as a pressure sensor, a proximity switch, a visual sensor and the like, and the mode of controlling the electronic components by the controllers is a commonly used method in the prior art. In addition, the industrial camera i 14, the industrial camera ii 16, the industrial camera iii 20, the LED lamp bead 21, the electric putter i 4, the electric putter ii 15, the motor i, the motor ii 8, the motor iii, the controller, and the like used in the present application are all electronic components commonly used in the prior art, and the specific structure, the working principle, the circuit connection, and the like thereof are all known technologies, and will not be described in detail herein.
The non-disclosed parts of the utility model are all prior art, and the specific structure, materials and working principle thereof are not described in detail. Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The automatic inspection device for the surface quality of the ceramic ware is characterized by comprising a feeding conveyor belt (1), a discharging conveyor belt (2) and a bottom plate (3), wherein an electric push rod I (4), a fixed seat (11) and a mounting seat (17) are respectively arranged on the bottom plate (3), the feeding conveyor belt (1), the fixed seat (11), the mounting seat (17) and the discharging conveyor belt (2) are sequentially and uniformly distributed on the peripheral side of the electric push rod I (4) in a circular array manner, a motor I is arranged in the movable end of the electric push rod I (4), an output shaft of the motor I penetrates out of the surface of the movable end of the electric push rod I (4) and is connected with a rotating plate (5), and a clamping assembly used for clamping the ceramic ware and transferred at each conveyor belt and inspection device is arranged at the end of the rotating plate (5); the fixing seat (11) is respectively provided with a side quality inspection device and an internal quality inspection device, and the mounting seat (17) is provided with a bottom quality inspection device.
2. The automatic inspection device for the surface quality of ceramic ware according to claim 1, wherein: the clamping assembly comprises a mounting plate (6) fixedly arranged on the side surface of the rotating plate (5), two sliding grooves (7) are symmetrically formed in the side surface of the mounting plate (6), a clamping plate (9) is respectively arranged in the two sliding grooves (7) in a sliding mode, a motor II (8) is arranged on the side surface of the mounting plate (6), an output shaft of the motor II (8) penetrates into the sliding grooves (7) and is connected with a driving screw through a coupler, and the driving screw is rotationally arranged in the two sliding grooves (7) and is in threaded connection with screw holes formed in the two clamping plates (9).
3. An automatic inspection device for the surface quality of ceramic ware according to claim 2, characterized in that: the directions of two sections of threads in the two sliding grooves (7) of the driving screw are opposite.
4. An automatic inspection device for surface quality of ceramic ware according to claim 3, wherein: the opposite side surfaces of the two clamping plates (9) are glued with a cushion pad (10).
5. The automatic inspection device for the surface quality of ceramic ware according to claim 1, wherein: the side quality inspection device comprises a rotating table (12) which is rotatably arranged on the upper surface of a fixed seat (11), a motor III is arranged in the fixed seat (11), an output shaft of the motor III penetrates out of the upper surface of the fixed seat (11) and is connected with the rotating table (12), a C-shaped fixing frame (13) is arranged on the side surface of the fixed seat (11), and an industrial camera I (14) is uniformly arranged on one side surface of the fixing frame (13) towards the rotating table (12).
6. The automatic surface quality inspection device for ceramic ware according to claim 5, wherein: the internal quality inspection device comprises an electric push rod II (15) arranged on a top plate of a fixing frame (13), and an industrial camera II (16) is arranged on the surface of the movable end side of the electric push rod II (15).
7. The automatic surface quality inspection device for ceramic ware according to claim 6, wherein: the bottom quality inspection device comprises an industrial camera III (20) arranged in a mounting groove (19) formed in the upper surface of a mounting seat (17), and a transparent plate (18) for supporting a ceramic vessel is arranged on the upper part of the inner side surface of the mounting groove (19).
8. The automatic surface quality inspection device for ceramic ware according to claim 7, wherein: LED lamp beads (21) are arranged on the outer shells of the industrial camera II (16) and the industrial camera III (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321596022.XU CN220381017U (en) | 2023-06-21 | 2023-06-21 | Automatic inspection device for surface quality of ceramic ware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321596022.XU CN220381017U (en) | 2023-06-21 | 2023-06-21 | Automatic inspection device for surface quality of ceramic ware |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220381017U true CN220381017U (en) | 2024-01-23 |
Family
ID=89559814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321596022.XU Active CN220381017U (en) | 2023-06-21 | 2023-06-21 | Automatic inspection device for surface quality of ceramic ware |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220381017U (en) |
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2023
- 2023-06-21 CN CN202321596022.XU patent/CN220381017U/en active Active
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