CN220368581U - Vibrating mirror motor coil winding shaper - Google Patents
Vibrating mirror motor coil winding shaper Download PDFInfo
- Publication number
- CN220368581U CN220368581U CN202322034483.4U CN202322034483U CN220368581U CN 220368581 U CN220368581 U CN 220368581U CN 202322034483 U CN202322034483 U CN 202322034483U CN 220368581 U CN220368581 U CN 220368581U
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- winding
- shaping
- flying fork
- coil
- vibrating mirror
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- 238000004804 winding Methods 0.000 title claims abstract description 109
- 238000007493 shaping process Methods 0.000 claims abstract description 118
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 238000010618 wire wrap Methods 0.000 claims 7
- 230000000694 effects Effects 0.000 abstract description 8
- 238000009966 trimming Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Abstract
The utility model relates to a vibrating mirror motor coil winding shaper, which comprises a bedplate, wherein a vertical plate is transversely arranged on the middle part of the bedplate, a winding main shaft is vertically arranged at one end part penetrating through the vertical plate, a positioning jig and a shaping mechanism are transversely and sequentially arranged on the front end of the bedplate, the positioning jig is positioned in front of the winding main shaft and is matched with the winding main shaft for use, a display screen is arranged on the upper part of the vertical plate, and a temperature display screen is arranged on one side of the display screen. The integral structural design of the utility model not only realizes a series of operations such as positioning before winding, leading wire, winding, trimming and respectively heating and shaping a plurality of side surfaces of the coil mould, but also ensures the smoothness, the tightness and the firmness of winding of the coil, and has the advantages of high winding efficiency, good winding effect and high yield, so that the utility model can effectively solve the problems of unstable finished coil molding, easy frame scattering and low yield caused by the lack of shaping mechanisms of the traditional winding equipment.
Description
Technical Field
The utility model relates to the field of winding equipment, in particular to a vibrating mirror motor coil winding shaper.
Background
The vibrating mirror motor coil and the laser motor coil are formed by winding relatively thin wires, and the coil can form a complete coil mould when the two half-coil jigs are combined into a whole. The existing winding equipment is not scientific in structural design, and is not provided with a shaping mechanism, so that after the winding of a coil is finished, the existing winding equipment is directly disassembled to take out a finished coil, and because the coil is formed by winding finer wires, the finished coil can be easily scattered if being formed unstably during the disassembling, and the finished coil has the problems of poor forming effect and low yield.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a vibrating mirror motor coil winding shaping machine, which not only can realize a series of operations such as positioning before winding, leading wire, winding, cutting wire, heating shaping on a plurality of side surfaces respectively and the like on a coil mould by the whole structural design, but also can ensure that the coil winding is smooth and firm, has the advantages of high winding efficiency, good winding effect and high yield, and can effectively solve the problems of unstable finished coil forming, easy frame scattering and low yield caused by the lack of shaping mechanisms of the conventional winding equipment. The utility model is realized by the following technical scheme:
the vibration mirror motor coil winding shaper comprises a bedplate, a vertical plate is transversely arranged on the middle part of the bedplate, a winding main shaft is vertically arranged at one end part penetrating through the vertical plate, and a positioning jig and a shaping mechanism are transversely arranged on the front end of the bedplate in sequence, and the positioning jig is positioned in front of the winding main shaft and matched with the winding main shaft. One side of the winding spindle is provided with a wire clamping cylinder capable of clamping wires, leading wires and cutting wires, and the positioning jig and the shaping mechanism can be provided with a manipulator for transferring the coil mould according to production requirements. The specific structure and working principle of the wire clamping cylinder and the manipulator are well known and will not be explained in detail here. The wire clamping cylinder can adopt but is not limited to a Shenzhen wire clamping cylinder with the model of 3F long/3F short. The manipulator can be, but is not limited to, a manipulator with the model KGG-XYZ317-H at the Shanghai.
After the technical scheme is adopted, when the coil mould is placed into the positioning jig, the positioning jig can position the coil mould placed on the positioning jig before winding, the winding main shaft can wind the positioned coil mould when driven by the rotating motor connected with the positioning main shaft to rotate, after the coil mould is wound, the coil mould is transferred to a station of the shaping mechanism, and the shaping mechanism heats and shapes each side face of the coil mould, so that the coil can not be scattered when being separated from the coil mould, the coil winding is smooth and firm, and the coil winding jig has the advantages of high winding efficiency, good winding effect and high yield of products.
Preferably, the shaping mechanism comprises a bottom plate, two side shaping jigs are distributed on the upper surface of the bottom plate in a facing direction, and a shaping bottom die is arranged between the two side shaping jigs; the four corners of the bottom plate are respectively provided with a pillar, the tops of the four pillars are provided with a top plate, a top die cylinder is arranged on the top plate, the top die cylinder is connected with a shaping top die, and the shaping top die is arranged at the power output shaft end of the top die cylinder.
Preferably, each side shaping device comprises a side shaping cylinder, a side jig mounting piece and side shaping jigs are sequentially mounted at the power output end of each side shaping cylinder, and heating wires capable of heating the side shaping jigs are arranged in each side jig mounting piece. The side jig mount is a functional description of the mounting connection. The side shaping jig is a jig for shaping.
Preferably, a coil sliding assembly is arranged below the shaping bottom die, and a coil moving cylinder for driving the shaping bottom die to linearly reciprocate is arranged on the side edge of the end part of the coil sliding assembly. The coil sliding component comprises a sliding rail and a sliding block sliding on the sliding rail.
After the technical scheme is adopted, when the coil mould is placed on the shaping bottom mould, the coil moving cylinder can push the shaping bottom mould to longitudinally move on the coil sliding component when being started, so that the coil mould can be moved to the position right below the shaping top mould in the groove along with the shaping bottom mould and under the driving of the coil moving cylinder; the shaping top die can move up and down under the drive of the top die cylinder, and the coil die can be pressed and positioned when the shaping top die moves downwards under the drive of the top die cylinder; when the two side shaping cylinders on the left side and the right side drive the side jig mounting piece on the same side and the side shaping jig connected with the side shaping cylinders to move in opposite directions, the side shaping cylinders can perform side pressure shaping on the left side and the right side of the coil mould; because each side jig mounting piece is internally provided with a heating wire capable of heating the side shaping jig, the heating temperature is 160-180 degrees, and the heating time is 80-100 seconds, so that the side jig mounting pieces can heat and shape coils in a coil die; when the two side shaping cylinders on the left side and the right side drive the side jig mounting piece on the same side and the side shaping jig connected with the side shaping cylinders to do opposite movement, the side pressure shaping of the coil mould can be released; then, the front side surface, the rear side surface, the upper side surface and the lower side surface of the coil mould are rotated to face the direction of the side shaping jig and then are placed on the shaping bottom die, so that the side shaping jig can finish heating shaping of the top surface, the bottom surface and the four side surfaces of the coil by adopting the method, the phenomenon that the coil heated by shaping six surfaces is free from a scattering frame when being separated from the coil mould is finished, the coil winding is smooth and firm, and the coil has the advantages of high winding efficiency, good winding effect and high yield.
Preferably, the shaping die is a functional description of the die, which corresponds to the die holder. The shaping top die is a functional description of the top die, which refers to a die for shaping a workpiece. The side shaping cylinder, the top die cylinder and the coil moving cylinder are all functional descriptions of the cylinder.
Preferably, the winding spindle comprises a winding shaft and a winding shaft bearing matched with the winding shaft, and the winding shaft is arranged on the vertical plate through the winding shaft bearing; one end of the winding shaft is provided with a flying fork bearing, and the front end of the flying fork bearing is provided with a flying fork ring which is integrally formed with the flying fork bearing. The flying fork ring and the flying fork bearing form a flying fork bowl. The spool bearing means a bearing for coupling assembly with the spool. Fly-away bearings are a functional description of the bearing. The flyer ring is an annular structural member for flyer windings.
Preferably, a flying fork bearing clearance hole is formed in the side edge of the flying fork bearing, a flying fork ring clearance hole is formed in one side, close to the flying fork bearing, of the flying fork ring, threading holes are formed in the circumferences of the flying fork bearing and the flying fork ring, and the threading holes in the flying fork bearing are communicated with the flying fork bearing clearance hole and the flying fork ring clearance hole, and the threading holes in the flying fork ring are communicated with the flying fork ring clearance hole. The flyover bearing clearance hole, the flyover ring clearance hole and the threading hole are all functional descriptions of the hole.
Preferably, the threading hole in the flying fork ring is provided with a guide needle.
After the technical scheme is adopted, when the wire rod passes through the through hole in the center of the winding shaft, the wire rod is sequentially conveyed into the guide needle through the flying fork bearing and the threading hole in the flying fork ring, then the wire rod passes out of the guide needle to the front end of the flying fork ring, the wire rod at the front end of the flying fork ring is clamped by the wire clamping cylinder, the wire rod is led onto the coil mould, and the coil mould can be wound when the winding main shaft is driven by the rotating motor connected with the winding main shaft to rotate; after the winding main shaft and the coil mould finish winding, the coil mould finish winding is put into a station of a shaping mechanism, and the shaping mechanism performs shaping processing on the coil mould.
Preferably, a display screen (numerical control display screen) is arranged at the upper part of the vertical plate, and a temperature display screen is arranged at one side of the display screen.
Preferably, the middle part of the bottom plate is provided with a groove in an inward concave manner.
Preferably, the controller or the control system is connected with the shaping mechanism, the rotating motor and other components in a signal way, the controller is a PLC programmable logic controller, and the PLC programmable logic controller can adopt a programmable logic controller with the generation place of Shenzhen and the model of XDS-40T-D, but the controller is not limited to the programmable logic controller.
Compared with the prior art, the utility model has the beneficial effects that: the structure of the winding main shaft and the structure of the shaping mechanism are respectively designed, the winding main shaft and the shaping mechanism are compatible for use, so that the winding main shaft can ensure that a finished coil is smooth in winding, compact in winding and firm in winding through the winding main shaft, all sides of a coil mould after winding is finished can be heated and shaped through the shaping mechanism, the integral structural design of the winding main shaft can realize a series of operations of positioning before winding, leading wires, winding, trimming, respectively heating and shaping a plurality of sides of the coil mould, and the like, and the problems that the finished coil is unstable in forming, easy to scatter and low in yield due to the lack of the shaping mechanism in the conventional winding equipment are solved, so that the coil has the advantages of high winding efficiency, good winding effect and high yield.
Drawings
For ease of illustration, the utility model is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of a vibrating mirror motor coil winding shaper of the present utility model.
Fig. 2 is a perspective view of a shaping mechanism of the vibrating mirror motor coil winding shaper of the present utility model.
Fig. 3 is a perspective view of a winding spindle of the vibrating mirror motor coil winding shaper of the present utility model.
Fig. 4 is a perspective view of a flying fork bowl in a winding spindle of a vibrating mirror motor coil winding shaper of the present utility model.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the utility model. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
In this embodiment, referring to fig. 1 to 4, the vibrating mirror motor coil winding and shaping machine of the present utility model includes a platen 1, a vertical plate 4 is transversely installed on the middle of the platen 1, a winding spindle 5 is installed at one end of the vertical plate 4, a positioning jig 2 and a shaping mechanism 3 are transversely installed on the front end of the platen 1 in sequence, and the positioning jig 2 is located in front of the winding spindle 5 and is matched with the winding spindle 5.
In one embodiment, the shaping mechanism 3 comprises a bottom plate 31, two side shaping devices 37 are distributed on the upper surface of the bottom plate 31 in a facing manner, and a shaping bottom die 36 is arranged between the two side shaping devices 37; the four corners of the bottom plate 31 are respectively provided with a strut 33, top plates 32 are arranged at the tops of the four struts 33, a top die cylinder 38 is arranged on the top plates 32, the top die cylinder 38 is connected and provided with a shaping top die 39, and the shaping top die 39 is arranged at the power output shaft end of the top die cylinder 38.
In one embodiment, each side shaping device 37 includes a side shaping cylinder 371, a power output end of the side shaping cylinder 371 is sequentially provided with a side shaping cylinder 372 and a side shaping jig 37, and each side shaping cylinder 372 is internally provided with a heating wire capable of heating the side shaping device 37.
In one embodiment, a coil sliding assembly 35 is arranged below the shaping bottom die 36, and a coil moving cylinder 30 for driving the shaping bottom die 36 to linearly reciprocate is arranged on the side edge of the end of the coil sliding assembly 35.
In one embodiment, the winding spindle 5 includes a winding shaft 50 and a winding shaft bearing 51 used in cooperation with the winding shaft 50, and the winding shaft 50 is mounted on the vertical plate 4 through the winding shaft 50 bearing; a flyer bearing 52 is mounted at one end of the spool 50, and a flyer ring 53 integrally formed with the flyer bearing 52 is provided at the front end of the flyer bearing 52.
In one embodiment, a flying fork bearing clearance hole 54 is formed in the side edge of the flying fork bearing 52, a flying fork ring clearance hole 55 is formed in one side, close to the flying fork bearing 52, of the flying fork ring 53, threading holes 56 are formed in the circumferences of the flying fork bearing 52 and the flying fork ring 53, the threading holes 56 in the flying fork bearing 52 are communicated with the flying fork bearing clearance hole 54 and the flying fork ring clearance hole 55, and the threading holes 56 in the flying fork ring 53 are communicated with the flying fork ring clearance hole 55.
In one embodiment, a threading aperture 56 in flyer ring 53 is fitted with a guide pin 57.
In one embodiment, the upper part of the vertical plate 4 is provided with a display screen 6, and one side of the display screen 6 is provided with a temperature display screen 7.
In one embodiment, the middle portion of the bottom plate 31 is concavely provided with a groove 34.
In one embodiment, the operation flow of the vibrating mirror motor coil winding shaper is as follows: the coil mold 8 is placed on the positioning jig 2 first, the wire is threaded out from the through hole in the center of the spool 50, then the wire is sequentially transferred into the guide needle 57 through the flying fork bearing 52 and the threading hole 56 in the flying fork ring 53, and then the wire is threaded out from the guide needle 57 and is threaded to the front end of the flying fork ring 53. When the wire clamping cylinder positioned at one side of the winding main shaft 5 clamps the wire at the front end of the flying fork ring 53 and leads the wire onto the coil mould 8, the winding main shaft 5 can wind the coil mould 8 when driven by the rotating motor connected with the winding main shaft; after the winding main shaft 5 finishes winding the coil mould 8, the wire clamping cylinder cuts off the wire and clamps the front end of the lead wire; then, placing the coiled die 8 with the winding completed on the shaping bottom die 36 in the shaping mechanism 3, and pushing the shaping bottom die 36 to longitudinally move on the coil sliding assembly 35 when the coil moving cylinder 30 is started, so that the coiled die 8 can be moved to the position right below the shaping top die 39 in the groove 34 along with the shaping bottom die 36 and under the driving of the coil moving cylinder 30; the shaping top die 39 can move up and down under the drive of the top die cylinder 38, and the coil die 8 can be pressed and positioned when the shaping top die 39 moves downwards under the drive of the top die cylinder 38; when the two side shaping cylinders 371 on the left and right sides drive the side jig mounting members 372 on the same side as the side shaping cylinders and the side shaping jigs 373 connected with the side shaping cylinders to move in opposite directions, side pressure shaping can be performed on the left and right sides of the coil mold 8. Because each side jig mounting piece 372 is internally provided with a heating wire capable of heating the side shaping jig 373, the heating temperature is 160-180 degrees, and the heating time is 80-100 seconds, so that the side face of the coil in the coil die 8 can be heated and shaped, and the shaping effect is good; when the two side shaping cylinders 371 on the left and right sides drive the side jig mounting members 372 on the same side and the side shaping jigs 373 connected with the side jig mounting members 372 to move in opposite directions, the side shaping of the coil mould 8 can be released; then, the front side surface, the rear side surface, the upper side surface and the lower side surface of the coil mould 8 are rotated between the left side shaping jig 373 and the right side shaping jig 373 in a rotating manner, so that the left side shaping jig 373 and the right side shaping jig 373 can finish the heating shaping of the top surface, the bottom surface and the four side surfaces of the coil mould 8 by adopting the method, the coil mould 8 which is heated by shaping the six side surfaces can not generate the phenomenon of scattering frames when the coil is separated from the coil mould 8, the integral structural design of the coil mould can realize a series of operations of positioning before winding, leading wires, winding, trimming, respectively heating shaping of a plurality of side surfaces and the like of the coil mould 8, the coil winding can be ensured to be smooth, compact and firm, and the coil winding device has the advantages of high winding efficiency, good winding effect and high yield, and can effectively solve the problems of unstable shaping, easy scattering frames and low yield of finished coil due to the lack of a shaping mechanism 3 in the current winding equipment.
The above embodiment is only an example of the present utility model and is not intended to limit the scope of the present utility model, and all technical solutions identical or equivalent to those described in the claims should be included in the scope of the present utility model.
Claims (8)
1. The utility model provides a vibrating mirror motor coil wire winding trimmer which characterized in that: the device comprises a bedplate, wherein a vertical plate is transversely arranged on the middle part of the bedplate, a winding main shaft is vertically arranged at one end part penetrating through the vertical plate, a positioning jig and a shaping mechanism are transversely and sequentially arranged on the front end of the bedplate, and the positioning jig is positioned in front of the winding main shaft and matched with the winding main shaft for use;
the shaping mechanism comprises a bottom plate, two side shaping jigs are distributed on the upper surface of the bottom plate in a facing direction, and a shaping bottom die is arranged between the two side shaping jigs; the four corners of the bottom plate are respectively provided with a pillar, the tops of the four pillars are provided with a top plate, a top die cylinder is arranged on the top plate, the top die cylinder is connected with a shaping top die, and the shaping top die is arranged at the power output shaft end of the top die cylinder.
2. The vibrating mirror motor coil wire-wrapping shaper of claim 1, wherein: each side shaping device comprises a side shaping cylinder, a side jig mounting piece and side shaping jigs are sequentially mounted at the power output end of each side shaping cylinder, and heating wires capable of heating the side shaping jigs are arranged in each side jig mounting piece.
3. The vibrating mirror motor coil wire-wrapping shaper of claim 1, wherein: the coil sliding assembly is arranged below the shaping bottom die, and a coil moving cylinder for driving the shaping bottom die to linearly reciprocate is arranged on the side edge of the end part of the coil sliding assembly.
4. The vibrating mirror motor coil wire-wrapping shaper of claim 1, wherein: the winding spindle comprises a winding shaft and a winding shaft bearing matched with the winding shaft, and the winding shaft is arranged on the vertical plate through the winding shaft bearing; one end of the winding shaft is provided with a flying fork bearing, and the front end of the flying fork bearing is provided with a flying fork ring which is integrally formed with the flying fork bearing.
5. The vibrating mirror motor coil wire-wrapping shaper of claim 4, wherein: the side of the flying fork bearing is provided with a flying fork bearing clearance hole, one side of the flying fork ring, which is close to the flying fork bearing, is provided with a flying fork ring clearance hole, and the circumferences of the flying fork bearing and the flying fork ring are respectively provided with a threading hole, wherein the threading holes on the flying fork bearing are communicated with the flying fork bearing clearance hole and the flying fork ring clearance hole, and the threading holes on the flying fork ring are communicated with the flying fork ring clearance hole.
6. The vibrating mirror motor coil wire-wrapping shaper of claim 5, wherein: the threading hole in the flying fork ring is provided with a guide needle.
7. The vibrating mirror motor coil wire-wrapping shaper of claim 1, wherein: the upper portion of riser is provided with the display screen, and one side of display screen is provided with the temperature display screen.
8. The vibrating mirror motor coil wire-wrapping shaper of claim 1, wherein: the middle part of the bottom plate is concavely provided with a groove inwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322034483.4U CN220368581U (en) | 2023-07-31 | 2023-07-31 | Vibrating mirror motor coil winding shaper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322034483.4U CN220368581U (en) | 2023-07-31 | 2023-07-31 | Vibrating mirror motor coil winding shaper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220368581U true CN220368581U (en) | 2024-01-19 |
Family
ID=89517646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322034483.4U Active CN220368581U (en) | 2023-07-31 | 2023-07-31 | Vibrating mirror motor coil winding shaper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220368581U (en) |
-
2023
- 2023-07-31 CN CN202322034483.4U patent/CN220368581U/en active Active
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