CN220362768U - Ceramic tile distributing device - Google Patents
Ceramic tile distributing device Download PDFInfo
- Publication number
- CN220362768U CN220362768U CN202321832587.3U CN202321832587U CN220362768U CN 220362768 U CN220362768 U CN 220362768U CN 202321832587 U CN202321832587 U CN 202321832587U CN 220362768 U CN220362768 U CN 220362768U
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- CN
- China
- Prior art keywords
- feeding
- conveyor belt
- ceramic tile
- belt
- conveying belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 51
- 239000004744 fabric Substances 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 description 20
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007908 dry granulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Structure Of Belt Conveyors (AREA)
Abstract
The utility model relates to the technical field of ceramic tile production equipment, in particular to a ceramic tile distributing device; the feeding device comprises a frame, a feeding conveyor belt, a movable distributing mechanism and a plurality of feeding rollers, wherein the feeding conveyor belt and the feeding rollers are arranged on the frame, and the feeding conveyor belt is arranged below the feeding rollers; the movable distributing mechanism is arranged below the feeding conveyor belt; the movable material distributing mechanism comprises a conveying belt and a material distributing roller, and the material discharging end of the conveying belt is arranged above the material feeding port of the material distributing roller; the discharge end of the feeding conveyor belt is arranged above the conveying belt; through setting up the removal cloth mechanism that includes conveyer belt and cloth cylinder, because the relative position of conveyer belt and cloth cylinder is fixed unchangeable, consequently the cloth cylinder is when the reciprocating motion cloth, and conveyer belt can give the cloth cylinder pay-off always to realized continuous cloth, improved production efficiency.
Description
Technical Field
The utility model relates to the technical field of ceramic tile production equipment, in particular to a ceramic tile distributing device.
Background
The ceramic tile is a plate-shaped or block-shaped ceramic product produced from clay and other inorganic nonmetallic raw materials through the processes of molding, sintering and the like, and is used for decorating and protecting the wall surfaces and the ground surfaces of buildings and structures. It is usually formed by dry pressing, extrusion or other forming methods at room temperature, then dried and fired at a certain temperature.
The material distributing device is an important device for ceramic tile production, and has the function of distributing materials to be distributed according to a set requirement by conveying.
Current distribution devices generally include a feed tube, a feed roller, a feed conveyor belt, and a distribution roller. The feeding pipe feeds materials with various colors, such as micropowder or powder and particles, into different feeding rollers, the materials fall into a feeding conveyor belt to be mixed according to a certain proportion through the different feeding rollers, the materials are conveyed into a distributing roller through the feeding conveyor belt, and the distributing roller distributes materials on a grid or a distributing plate.
In the case of large-sized ceramic tiles, particularly ceramic tile powder particles prepared by a dry granulation and pulverizing process, the distribution roller is required to distribute materials by moving back and forth along the length or width direction of the ceramic tile due to poor fluidity of the particles. The cloth roller moves back and forth, which causes the following problems:
1. when the cloth roller moves, the feeding conveyor belt cannot feed the cloth roller, so that the cloth roller needs to stop feeding when the materials in the roller are used up, and after the feeding conveyor belt feeds materials, the cloth is carried out again, so that intermittent cloth is caused, and the production efficiency is reduced;
2. the material in the material distribution roller is kept sufficient and uniform to ensure the material distribution quality, if the material in the material distribution roller is too little or lacks, the material distribution quality can be influenced, the material distribution roller is charged first, then the material distribution roller is moved in a manner that the material in the roller is gradually reduced in the material distribution process, the material in the roller is easily caused to be too little, the material distribution quality of part of green bodies is poor, and the part of green bodies are easy to have defects in the subsequent firing process.
Disclosure of Invention
The utility model provides a ceramic tile distributing device, which aims to solve the problems of low distributing efficiency and poor distributing quality of partial green bricks caused by intermittent distributing caused by the motion of a distributing roller.
In order to achieve the functions, the technical scheme provided by the utility model is as follows:
the ceramic tile distributing device comprises a frame, a feeding conveyor belt, a movable distributing mechanism and a plurality of feeding rollers, wherein the feeding conveyor belt and the feeding rollers are arranged on the frame, and the feeding conveyor belt is arranged below the feeding rollers; the movable distributing mechanism is arranged below the feeding conveyor belt;
the movable material distributing mechanism comprises a conveying belt and a material distributing roller, and the discharge end of the conveying belt is arranged above the material inlet of the material distributing roller; the discharge end of the feeding conveyor belt is arranged above the conveying belt.
Preferably, the feeding conveyor belt is arranged in parallel with the conveying belt, and is positioned right above the conveying belt, and the feeding conveyor belt is opposite to the conveying belt in feeding direction.
Preferably, the movable distributing mechanism further comprises a movable assembly, wherein the movable assembly comprises a movable frame, a motor, a rotating shaft, a transmission gear and a toothed guide rail,
the rotating shaft is rotatably arranged on the movable frame;
the motor drives the rotating shaft to rotate;
the transmission gear is fixedly arranged on the rotating shaft;
the transmission gear is matched with the toothed guide rail;
the tooth-shaped guide rail is fixedly arranged on the rack;
the conveying belt and the cloth roller are fixedly arranged on the movable frame.
Preferably, the number of the tooth-shaped guide rails is 2, and the 2 tooth-shaped guide rails are arranged on the front side and the rear side of the movable frame in parallel.
Preferably, a plurality of rubber wheels are rotatably arranged on the movable frame, and the rubber wheels are matched with the toothed guide rail.
Preferably, anti-collision rubber strips are respectively arranged on the front side and the rear side of the moving assembly.
Preferably, two sides of the conveying belt are respectively provided with a material blocking strip.
The utility model has the beneficial effects that: by arranging the movable material distributing mechanism comprising the conveying belt and the material distributing roller, the relative positions of the conveying belt and the material distributing roller are fixed, so that the conveying belt can always feed the material distributing roller when the material distributing roller moves back and forth, continuous material distribution is realized, and the production efficiency is improved; in addition, the conveyer belt continuously feeds the distributing roller, so that the materials in the hopper of the distributing roller are kept in a certain range, the uniformity of distribution is improved, and the qualification rate of fired products is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a movable cloth mechanism;
fig. 3 is a schematic view of the structure of fig. 2 from another view angle.
Detailed Description
The utility model is further described with reference to fig. 1 to 3:
the ceramic tile distributing device shown in fig. 1 comprises a frame 1, a feeding conveyor belt 2, a movable distributing mechanism 3 and a plurality of feeding rollers 4, wherein the feeding conveyor belt 2 and the feeding rollers 4 are arranged on the frame 1, the feeding conveyor belt 2 is arranged below the feeding rollers 4, and the movable distributing mechanism 3 is arranged below the feeding conveyor belt 2. In this embodiment, the number of the feeding rollers 4 is 3, and 3 feeding rollers 4 are fixedly installed on the frame 1 in parallel, and the number of the feeding rollers 4 can be increased or decreased according to the actual production requirement.
As shown in fig. 2 and 3, the movable distributing mechanism 3 comprises a conveying belt 31, a distributing roller 32 and a moving assembly 33, wherein the discharging end of the conveying belt 31 is arranged above the feeding port of the distributing roller 32; the discharge end of the feed conveyor 2 is arranged above the conveyor belt 31. After the feeding roller 4 distributes the material on the feeding conveyor belt 2, the material is transferred onto the conveyor belt 31 by the feeding conveyor belt 2 and then is conveyed into the distribution roller 32 by the conveyor belt 31.
In order to make the structure of the utility model more compact, the feeding conveyor belt 2 is arranged in parallel with the conveying belt 31, and the feeding conveyor belt 2 is positioned right above the conveying belt 31, and the feeding direction of the feeding conveyor belt 2 is opposite to that of the conveying belt 31.
As shown in fig. 3, the moving assembly 33 includes a moving frame 331, a motor 332, a rotating shaft 333, a transmission gear 334, and a toothed rail 335. The rotating shaft 333 is rotatably installed on the moving frame 331 through a bearing, and the motor 332 fixedly installed on the moving frame 331 drives the rotating shaft 333 to rotate through a reduction gearbox. The 2 driving gears 334 are fixedly installed at both ends of the rotation shaft 333, respectively, and rotate following the rotation of the rotation shaft 333. The transmission gear 334 is matched with the toothed guide rail 335, and the toothed guide rail 335 is fixedly arranged on the frame 1. In the present embodiment, the number of tooth guide rails 335 is 2, and the tooth guide rails are arranged in parallel on the front and rear sides of the movable frame 331 and fixedly installed on the frame 1, respectively. The upper end surface of the tooth-shaped guide rail 335 is a plane or a conical surface, a plurality of rubber wheels 336 are rotatably arranged on the movable frame 331 at positions corresponding to the tooth-shaped guide rail 335, and the rubber wheels 336 are matched with the upper end surface of the tooth-shaped guide rail 335. One of the 2 toothed rails 335 in this embodiment has a conical upper end surface and the other is a flat surface. The tapered surface on the upper end surface of the toothed rail 335 is advantageous in preventing the movable frame 331 from swinging during movement, so that the movement direction of the movable frame 331 is consistent with the axial direction of the toothed rail 335. The conveyor belt 31 and the cloth roller 32 are fixedly installed on the moving frame 331 while following the movement of the moving frame 331, and the relative positions of the conveyor belt 31 and the cloth roller 32 remain unchanged while moving.
The moving frame 331 is driven to move leftwards or rightwards by the forward and reverse rotation of the motor 332, so that the cloth drum 32 mounted on the moving frame 331 reciprocates to cloth leftwards or rightwards. In order to prevent the movable frame 331 from striking the frame 1 in the process of reciprocating material distribution from left to right, travel switches are respectively arranged on the left side and the right side of the frame 1; and the left side and the right side of the movable distributing mechanism 3 are respectively provided with an anti-collision adhesive tape 34.
In order to prevent the material on the conveyor belt 31 from slipping off from both sides when the conveyor belt 31 is conveyed or when the conveyor belt 31 moves left and right following the moving frame 331, in this embodiment, both sides of the conveyor belt 31 are provided with the material blocking strips 311, respectively.
The working process of the utility model is as follows:
before the utility model is used, a feeding pipe is connected into a hopper of the feeding roller 4 to feed the feeding roller 4.
When the ceramic powder feeding device is used, a plurality of feeding rollers 4 are used for blanking on the feeding conveyor belt 2 according to the proportion, ceramic powder particles are stacked on the feeding conveyor belt 2 and conveyed by the feeding conveyor belt 2, and finally fall onto the conveying belt 31 from the discharging end. The conveyor belt 31 conveys the material, i.e., the stacked ceramic powder particles, to the distribution cylinder 32, and the distribution cylinder 32 is moved left and right by the moving assembly 33 to distribute the material on the grid or the distribution plate. Since the relative positions of the conveying belt 31 and the cloth roller 32 are fixed, the conveying belt 31 can always feed the cloth roller 32 when the cloth roller 32 moves back and forth to realize continuous cloth, and the production efficiency is improved; in addition, the discharge end of the feeding conveyor belt 2 is always positioned above the belt area of the conveyor belt 31 in the moving process of the conveyor belt 31, so that the feeding conveyor belt 2 can continuously feed the conveyor belt 31, the sufficiency of materials on the conveyor belt 31 is ensured, the materials in the hopper of the distributing roller 32 are indirectly ensured to be kept in a certain range, the uniformity of the distribution of the distributing roller 32 is improved, the uniformity of the distribution is improved, the stress of the pressed green body is uniform, the defects such as cracks and the like are reduced when the green body is fired, and the qualification rate of the fired product is improved.
The above embodiments are only preferred examples of the present utility model and are not intended to limit the scope of the present utility model, so that all equivalent changes or modifications of the structure, characteristics and principles described in the claims are included in the scope of the present utility model.
Claims (7)
1. The utility model provides a ceramic tile distributing device, includes frame, feeding conveyer belt and a plurality of feeding cylinder, the feeding conveyer belt with the feeding cylinder is installed in the frame, the feeding conveyer belt sets up the below of feeding cylinder, its characterized in that: the feeding conveyor belt is provided with a feeding mechanism, and the feeding mechanism is arranged below the feeding conveyor belt;
the movable material distributing mechanism comprises a conveying belt and a material distributing roller, and the discharge end of the conveying belt is arranged above the material inlet of the material distributing roller; the discharge end of the feeding conveyor belt is arranged above the conveying belt.
2. The ceramic tile distributing apparatus of claim 1, wherein: the feeding conveyor belt is arranged in parallel with the conveying belt, and is positioned right above the conveying belt, and the feeding conveyor belt is opposite to the conveying belt in feeding direction.
3. The ceramic tile distributing apparatus of claim 1, wherein: the movable distributing mechanism also comprises a movable assembly, wherein the movable assembly comprises a movable frame, a motor, a rotating shaft, a transmission gear and a toothed guide rail,
the rotating shaft is rotatably arranged on the movable frame;
the motor drives the rotating shaft to rotate;
the transmission gear is fixedly arranged on the rotating shaft;
the transmission gear is matched with the toothed guide rail;
the tooth-shaped guide rail is fixedly arranged on the rack;
the conveying belt and the cloth roller are fixedly arranged on the movable frame.
4. A ceramic tile distributing apparatus as claimed in claim 3, wherein: the number of the tooth-shaped guide rails is 2, and 2 tooth-shaped guide rails are arranged on the front side and the rear side of the movable frame in parallel.
5. A ceramic tile distributing apparatus as claimed in claim 3 or 4, wherein: the movable frame is rotatably provided with a plurality of rubber wheels, and the rubber wheels are matched with the toothed guide rail.
6. The ceramic tile distributing apparatus of claim 5, wherein: and anti-collision rubber strips are respectively arranged on the front side and the rear side of the moving assembly.
7. The ceramic tile distributing apparatus of claim 6, wherein: and two sides of the conveying belt are respectively provided with a material blocking strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321832587.3U CN220362768U (en) | 2023-07-13 | 2023-07-13 | Ceramic tile distributing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321832587.3U CN220362768U (en) | 2023-07-13 | 2023-07-13 | Ceramic tile distributing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220362768U true CN220362768U (en) | 2024-01-19 |
Family
ID=89521522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321832587.3U Active CN220362768U (en) | 2023-07-13 | 2023-07-13 | Ceramic tile distributing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220362768U (en) |
-
2023
- 2023-07-13 CN CN202321832587.3U patent/CN220362768U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |