CN220334054U - Automatic feeding module and processing equipment for small block-shaped parts - Google Patents
Automatic feeding module and processing equipment for small block-shaped parts Download PDFInfo
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- CN220334054U CN220334054U CN202322036570.3U CN202322036570U CN220334054U CN 220334054 U CN220334054 U CN 220334054U CN 202322036570 U CN202322036570 U CN 202322036570U CN 220334054 U CN220334054 U CN 220334054U
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- 238000012545 processing Methods 0.000 title claims abstract description 49
- 238000013519 translation Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 22
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 8
- 230000017105 transposition Effects 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model relates to the field of automatic processing, and particularly discloses an automatic feeding module and processing equipment for small block-shaped parts. The automatic feeding module comprises a sorting assembly, a pre-positioning assembly and a feeding assembly, wherein the sorting assembly comprises an automatic feeding mechanism and a sorting executing mechanism, the automatic feeding mechanism comprises a feeding conveying unit, and a sorting station is arranged on the feeding conveying unit; the pre-positioning assembly comprises a pre-positioning clamp, and the sorting executing mechanism is used for clamping blanks one by one from a sorting station and transferring the blanks to the pre-positioning clamp; the feeding component corresponds to the preset component. The automatic feeding module can buffer the product blank through the pre-positioning assembly, so that the processing beat of the processing module can be better adapted, and the processing efficiency is improved and ensured.
Description
Technical Field
The utility model relates to the field of automatic processing, in particular to an automatic feeding module and processing equipment for small block-shaped parts.
Background
With the gradual increase of labor cost, the automation of production and processing is a necessary trend. In the process of realizing automatic processing, the automation technology of processing equipment is mature, and the Chinese patent application with publication number of CN 115026622A filed earlier by the applicant discloses a general automatic processing system for complex parts, which can automatically complete the loading, processing and unloading operations of products and has the advantage of high automation degree.
However, in the above application, the product is transported in the form of a material box, and is directly sent into the processing module through the manipulator to get materials from the material box one by one, when the product in a single material box is used up, under the condition that the next material box is not sent in time, the manipulator can not complete the material taking and feeding operation, and the processing beat of the processing module can be influenced to a certain extent.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an automatic feeding module and processing equipment for small block parts, which are used for caching product blanks through a preset positioning assembly so as to better adapt to the processing beat of the processing module and improve the processing efficiency.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: an automatic feeding module for small block parts comprises a sorting assembly, a pre-positioning assembly and a feeding assembly, wherein the sorting assembly comprises an automatic feeding mechanism and a sorting executing mechanism, the automatic feeding mechanism comprises a feeding conveying unit, and a sorting station is arranged on the feeding conveying unit;
the pre-positioning assembly comprises a pre-positioning clamp, and the sorting executing mechanism is used for clamping blanks one by one from a sorting station and transferring the blanks to the pre-positioning clamp;
the feeding component corresponds to the preset component.
The sorting execution mechanism transfers the product blanks one by one to the preset position assembly from the sorting station for caching, and the feeding assembly clamps the product blanks from the preset position assembly to feed the processing module. The quantity of the pre-positioning clamps can be multiple, when the products of the sorting stations are empty, in the feeding process, the beat requirement of the processing module can be met by consuming the blank form on the pre-positioning clamps, and the processing efficiency is improved.
Preferably, the sorting actuator comprises a manipulator.
Preferably, the sorting assembly further comprises a visual detection unit, wherein the visual detection unit is arranged towards the sorting station. The vision detection unit monitors sorting operation, can show the product position for the mechanical finger, and simultaneously judges whether the material box is empty.
Preferably, the pre-positioning assembly is provided with a material receiving station and a pre-positioning station, and the pre-positioning station is provided with a transverse positioning unit and a longitudinal positioning unit;
the pre-positioning assembly further comprises a transposition driving unit for driving the pre-positioning clamp to switch between the material receiving station and the pre-positioning station.
Preferably, the pre-positioning station is provided with a transverse positioning unit and a longitudinal positioning unit, the transverse positioning unit and the longitudinal positioning unit respectively comprise a push block positioned on the side surface of the pre-positioning station, and the movement directions of the push blocks in the transverse positioning unit and the longitudinal positioning unit are relatively and vertically arranged.
The transverse positioning unit and the longitudinal positioning unit are used for horizontally pre-positioning the blank, so that the clamping precision of the feeding assembly can be improved.
Preferably, the transposition driving unit comprises an electric cylinder and a gear rack transmission mechanism, wherein a gear is connected with the pre-positioning clamp, and the electric cylinder drives the rack to slide.
Preferably, the sorting assembly further comprises a material box cleaning mechanism, wherein the material box cleaning mechanism comprises an upper cross beam, a translation sliding block, a supporting arm and a translation driving unit, the translation sliding block is arranged on the upper cross beam, and the supporting arm is arranged on the translation sliding block; the translation driving unit is used for driving the translation sliding block to move along the upper cross beam in a translation way and driving the support arm to move along the length direction relative to the translation sliding block in a translation way; the lower end of the supporting arm is provided with a waste cleaning clamping unit.
Preferably, the waste cleaning clamping unit comprises a negative pressure clamping piece and a mechanical clamping piece, and the negative pressure clamping piece and the mechanical clamping piece are arranged side by side.
Because of the small volume of the product, the blanks are fed in a form of orderly stacked in the packaging boxes, the feeding and conveying unit is used for conveying the packaging boxes to the sorting station, and the sorting executing mechanism is used for taking out the blanks one by one from the packaging boxes of the sorting station and transferring the blanks to the preset assembly.
And when the blanks in the packaging box are completely sorted, the material box cleaning assembly is used for transferring the empty material boxes. In order to further improve the feeding amount of single blanks, the blanks are stacked in a multi-layer stacking mode in the packaging box, and a partition plate is arranged between every two adjacent layers. After each layer of blanks is sorted, the baffle plate is transferred by the material box cleaning assembly.
An automated processing apparatus for small block parts, comprising a processing module and an automated loading module as described above; the processing module comprises a frame, wherein a loading and unloading station and a processing station are arranged on the frame, and a cutting processing unit is arranged on the processing station; the feeding assembly is used for clamping blanks from the pre-positioning clamp and transferring the blanks to the feeding and discharging stations.
Preferably, the automatic feeding and discharging machine further comprises a clamping and positioning assembly, wherein the clamping and positioning assembly is positioned at the feeding and discharging station; the clamping and positioning assembly comprises a positioning clamp, wherein the positioning clamp comprises a base and two chucks which are oppositely arranged, and a clamping interval is formed between the two chucks; the base is provided with a positioning part, and one side of the clamping interval opposite to the positioning part is a feeding channel;
the clamping and positioning assembly also comprises a positioning driving piece, wherein the positioning driving piece at least has two states: in the working state, the positioning driving piece is used for pushing the clamped piece to move towards the direction of the positioning part; in the standby state, the positioning driving piece and the feeding channel are staggered.
The feeding assembly can realize single-side positioning of the product, the chuck can realize positioning of the other side, the positioning driving piece and the positioning part jointly complete positioning of the last direction, and meanwhile, the positioning in the up-down, left-right and front-back directions is met, and the clamping precision of the product is reliable.
Drawings
Fig. 1 is a schematic structural diagram of an automated feeding module for small block parts according to the present embodiment;
fig. 2 is a schematic structural view of a sorting assembly in an automated feeding module for small block parts according to the present embodiment;
fig. 3 is a schematic structural view of a cartridge cleaning mechanism in an automatic feeding module for small block parts according to the embodiment;
fig. 4 is a schematic structural view of another state of a cartridge cleaning mechanism in the automated loading module for small block parts according to the embodiment;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a schematic view of the structure of the pre-positioning assembly in the automated loading module for small block parts according to the present embodiment;
FIG. 7 is a schematic diagram of an embodiment of a structure for an alternate view of a predetermined assembly of bits in an automated loading module for small block parts;
FIG. 8 is a top view of a pre-positioning assembly in an automated loading module for small block parts according to this embodiment;
FIG. 9 is a schematic diagram of a configuration of the automatic feeding module for small block parts according to the present embodiment in which a transposition driving unit cooperates with a pre-positioning jig;
fig. 10 is a schematic structural view of a processing apparatus for small block parts of the present embodiment;
FIG. 11 is a schematic view showing the structure of a clamping and positioning assembly in the processing apparatus for small block parts according to the present embodiment;
fig. 12 is a front view of a clamping and positioning assembly in the processing apparatus for small block parts of the present embodiment.
Description of the embodiments
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Examples
As shown in fig. 1, an automatic feeding module for small block parts comprises a sorting assembly 11, a preset assembly 12 and a feeding assembly 13, wherein the sorting assembly 11 comprises an automatic feeding mechanism 111 and a sorting executing mechanism 116, and the automatic feeding mechanism 111 comprises a feeding conveying unit, and a sorting station is arranged on the feeding conveying unit, as shown in fig. 1 and 2.
As shown in fig. 6 and 7, the pre-positioning assembly 12 includes pre-positioning clamps 21122, and the sort actuator 116 is configured to grasp blanks one by one from the sorting station and transfer to the pre-positioning clamps 21122. Specifically, the sorting actuator 116 includes a robot.
The feeding component 13 corresponds to the pre-positioning component 12. As shown in fig. 8, the pre-positioning assembly 12 is provided with a receiving station 126 and a pre-positioning station 125, and the pre-positioning station 125 is provided with a transverse positioning unit 123 and a longitudinal positioning unit 124. The pre-positioning assembly 12 also includes a index drive unit 121 that drives the pre-positioning clamp 21122 to switch between the receiving station 126 and the pre-positioning station 125.
As shown in fig. 6 to 8, the pre-positioning station 125 is provided with a transverse positioning unit 123 and a longitudinal positioning unit 124, the transverse positioning unit 123 and the longitudinal positioning unit 124 respectively include a push block located at the side surface of the pre-positioning station 125, and the movement directions of the push blocks in the transverse positioning unit 123 and the longitudinal positioning unit 124 are relatively vertical.
The transverse positioning unit 123 and the longitudinal positioning unit 124 are used for horizontally pre-positioning the blank, so that the clamping precision of the feeding assembly 13 can be improved.
As shown in fig. 9, specifically, the transposition driving unit 121 includes an electric cylinder 1211 and a rack and pinion driving mechanism 1212, wherein a pinion is connected to the pre-positioning jig 21122, and the electric cylinder 1211 drives the rack to slide.
The sorting actuator 116 transfers the product blanks one by one from the sorting station to the pre-determined positioning assembly 12 for buffering, and the feeding assembly 13 clamps the product blanks from the pre-determined positioning assembly 12 for feeding the processing module 2. The number of the prearranged fixtures 21122 can be multiple, when the products of the sorting station are empty and the blanks on the prearranged fixtures 21122 are consumed in the feeding process, the beat requirement of the processing module 2 can be met, and the processing efficiency is improved.
Further, the sorting assembly 11 further comprises a visual detection unit, and the visual detection unit is arranged towards the sorting station. The vision detection unit monitors sorting operation, can show the product position for the mechanical finger, and simultaneously judges whether the material box is empty.
As shown in fig. 1-5, the sorting assembly 11 further includes a cartridge cleaning mechanism, where the cartridge cleaning mechanism includes an upper beam 112, a translation slider 113, a support arm 114, and a translation driving unit, where the translation slider 113 is disposed on the upper beam 112, and the support arm 114 is disposed on the translation slider 113. The translation driving unit is used for driving the translation sliding block 113 to move along the upper beam 112 in a translation manner, and driving the supporting arm 114 to move along the length direction relative to the translation sliding block 113 in a translation manner. The lower end of the supporting arm 114 is provided with a waste cleaning clamping unit 115. Specifically, the waste cleaning clamping unit 115 includes a negative pressure clamping member 1132 and a mechanical clamping member 1131, where the negative pressure clamping member 1132 and the mechanical clamping member 1131 are disposed side by side.
Due to the small volume of the product, the blanks are fed in orderly stacked relationship within the packages, the feed conveyor unit being adapted to convey the packages to the sorting station, and the sorting actuator 116 being adapted to remove the blanks one by one from the packages at the sorting station and transfer them to the predetermined station assembly 12.
And when the blanks in the packaging box are completely sorted, the material box cleaning assembly is used for transferring the empty material boxes. In order to further improve the feeding amount of single blanks, the blanks are stacked in a multi-layer stacking mode in the packaging box, and a partition plate is arranged between every two adjacent layers. After each layer of blanks is sorted, the baffle plate is transferred by the material box cleaning assembly.
As shown in fig. 10, an automated processing apparatus for small block parts includes a processing module 2 and an automated loading module as described above. The processing module 2 comprises a frame, wherein a loading and unloading station and a processing station are arranged on the frame, and a cutting processing unit is arranged on the processing station. The loading assembly 13 is used for clamping blanks from the pre-positioning clamp 21122 and transferring the blanks to the loading and unloading stations.
As shown in fig. 11 and 12, the device further comprises a clamping and positioning assembly, wherein the clamping and positioning assembly is positioned at the loading and unloading station. The clamping and positioning assembly comprises a positioning clamp 21, wherein the positioning clamp 21 comprises a base and two chucks which are oppositely arranged, and a clamping interval is formed between the two chucks. The base on be equipped with location portion, the holding interval be the feed channel with the relative one side of location. The clamping and positioning assembly further comprises a positioning driving member 22, and the positioning driving member 22 has at least two states. In the working state, the positioning driving piece 22 is used for pushing the clamped piece to move towards the positioning part; in the standby state, the positioning driving member 22 is staggered with respect to the feed passage.
The feeding assembly 13 can realize single-side positioning of products, the chuck can realize positioning of the other side, the positioning driving piece 22 and the positioning part jointly complete positioning in the last direction, and meanwhile, the positioning in the up-down direction, the left-right direction and the front-back direction is met, and the clamping precision of the products is reliable.
In summary, the foregoing description is only of the preferred embodiments of the utility model, and is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (10)
1. An automatic feeding module for small-size cubic part, its characterized in that: comprises a sorting assembly, a pre-positioning assembly and a feeding assembly,
the sorting assembly comprises an automatic feeding mechanism and a sorting executing mechanism, wherein the automatic feeding mechanism comprises a feeding conveying unit, and a sorting station is arranged on the feeding conveying unit;
the pre-positioning assembly comprises a pre-positioning clamp, and the sorting executing mechanism is used for clamping blanks one by one from a sorting station and transferring the blanks to the pre-positioning clamp;
the feeding component corresponds to the preset component.
2. The automated loading module of claim 1, wherein: the sorting executing mechanism comprises a manipulator.
3. The automated loading module of claim 1, wherein: the sorting assembly further comprises a visual detection unit, and the visual detection unit is arranged towards the sorting station.
4. An automated loading module according to any one of claims 1-3, wherein: the pre-positioning assembly is provided with a material receiving station and a pre-positioning station, and the pre-positioning station is provided with a transverse positioning unit and a longitudinal positioning unit;
the pre-positioning assembly further comprises a transposition driving unit for driving the pre-positioning clamp to switch between the material receiving station and the pre-positioning station.
5. The automated loading module of claim 4, wherein: the positioning station is provided with a transverse positioning unit and a longitudinal positioning unit, the transverse positioning unit and the longitudinal positioning unit respectively comprise push blocks positioned on the side surfaces of the positioning station, and the movement directions of the push blocks in the transverse positioning unit and the longitudinal positioning unit are relatively vertical.
6. The automated loading module of claim 4, wherein: the transposition driving unit comprises an electric cylinder and a gear rack transmission mechanism, wherein a gear is connected with the preset fixture, and the electric cylinder drives the rack to slide.
7. The automated loading module of any one of claims 1-3, 5, 6, wherein: the sorting assembly further comprises a material box cleaning mechanism, wherein the material box cleaning mechanism comprises an upper cross beam, a translation sliding block, a supporting arm and a translation driving unit, the translation sliding block is arranged on the upper cross beam, and the supporting arm is arranged on the translation sliding block; the translation driving unit is used for driving the translation sliding block to move along the upper cross beam in a translation way and driving the support arm to move along the length direction relative to the translation sliding block in a translation way; the lower end of the supporting arm is provided with a waste cleaning clamping unit.
8. The automated loading module of claim 7, wherein: the waste cleaning clamping unit comprises a negative pressure clamping piece and a mechanical clamping piece, and the negative pressure clamping piece and the mechanical clamping piece are arranged side by side.
9. An automated processing equipment for small-size cubic part, its characterized in that: comprising a processing module and an automated feeding module according to any one of claims 1 to 8; the processing module comprises a frame, wherein a loading and unloading station and a processing station are arranged on the frame, and a cutting processing unit is arranged on the processing station; the feeding assembly is used for clamping blanks from the pre-positioning clamp and transferring the blanks to the feeding and discharging stations.
10. The automated processing equipment of claim 9, wherein: the clamping and positioning assembly is positioned at the loading and unloading station; the clamping and positioning assembly comprises a positioning clamp, wherein the positioning clamp comprises a base and two chucks which are oppositely arranged, and a clamping interval is formed between the two chucks; the base is provided with a positioning part, and one side of the clamping interval opposite to the positioning part is a feeding channel;
the clamping and positioning assembly also comprises a positioning driving piece, wherein the positioning driving piece at least has two states: in the working state, the positioning driving piece is used for pushing the clamped piece to move towards the direction of the positioning part; in the standby state, the positioning driving piece and the feeding channel are staggered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322036570.3U CN220334054U (en) | 2023-08-01 | 2023-08-01 | Automatic feeding module and processing equipment for small block-shaped parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322036570.3U CN220334054U (en) | 2023-08-01 | 2023-08-01 | Automatic feeding module and processing equipment for small block-shaped parts |
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| Publication Number | Publication Date |
|---|---|
| CN220334054U true CN220334054U (en) | 2024-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322036570.3U Active CN220334054U (en) | 2023-08-01 | 2023-08-01 | Automatic feeding module and processing equipment for small block-shaped parts |
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| Country | Link |
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| CN (1) | CN220334054U (en) |
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- 2023-08-01 CN CN202322036570.3U patent/CN220334054U/en active Active
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