CN220333984U - X-ray point material equipment - Google Patents

X-ray point material equipment Download PDF

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Publication number
CN220333984U
CN220333984U CN202321854755.9U CN202321854755U CN220333984U CN 220333984 U CN220333984 U CN 220333984U CN 202321854755 U CN202321854755 U CN 202321854755U CN 220333984 U CN220333984 U CN 220333984U
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motor
threaded rod
frame
belt
machine
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CN202321854755.9U
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郑长文
高久平
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Dongguan Mayor Zhiguang Vision Technology Co ltd
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Dongguan Mayor Zhiguang Vision Technology Co ltd
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Abstract

The utility model discloses x-ray dispensing equipment, which relates to the technical field of dispensing, and comprises a feeding machine, a dispensing machine, a labeling machine and a discharging machine which are arranged side by side and are communicated with each other in pairs, wherein a first conveying mechanism is arranged in the feeding machine; a second conveying mechanism is arranged in the material dispensing machine; a third conveying mechanism is arranged in the labeling machine and is positioned below the first positioner; a fourth conveying mechanism is arranged in the blanking machine and is positioned below the second positioner; the four conveying mechanisms are positioned on the same horizontal plane and all convey in the same direction, and the distance between every two adjacent conveying mechanisms is smaller than the length of the material tray; according to the utility model, automatic judgment of materials is realized by an X-ray automatic imaging principle, and the automatic feeding, counting, labeling, bad material removing, blanking, material dividing and other manual operations of automatic feeding, counting, labeling, bad material removing, blanking, material dividing and the like of the mounted electronic components can be reduced by matching with online one-stop operation of a full-automatic feeding machine, a labeling machine, a blanking machine and the like.

Description

X-ray point material equipment
Technical Field
The utility model relates to the technical field of spot feeding, in particular to x-ray spot feeding equipment.
Background
The traditional material dispensing machine adopts the photoelectric technology to measure the number of parts of the electronic components by utilizing the corresponding relation between the guide holes of the carrier tape of the electronic components (surface mount device) and the parts, but a part of the front and back of a roll of SMT material tape is blank material tape without parts, so that the traditional method needs to manually judge the starting position and the ending position of the part welded with the part in the material tape, but cannot fully automatically calculate, and because of the manual judgment mode, errors caused by human factors can exist, each material dispensing machine needs to be operated by an operator, and the use efficiency of manpower is low.
Disclosure of Invention
The utility model discloses x-ray material dispensing equipment, which aims to solve the technical problems that a traditional material dispensing machine needs manual judgment and the labor use efficiency is low.
In order to solve the technical problems, the utility model provides the following optimization technical scheme:
the x-ray point material equipment comprises a feeding machine, a point material machine, a labeling machine and a discharging machine which are arranged side by side and are communicated in pairs, wherein a material inlet is formed in the surface of the feeding machine, a material disc, a lifting mechanism, a first grabbing mechanism and a scanner are arranged in the feeding machine, an x-ray detection mechanism is arranged in the point material machine, a first discharge hole is formed in the surface of the labeling machine, a label printer, a first locator and a second grabbing mechanism are arranged in the labeling machine, a second discharge hole is formed in the surface of the discharging machine, a second locator and a third grabbing mechanism are arranged in the discharging machine, a first conveying mechanism is further arranged in the feeding machine, and the first conveying mechanism is positioned below the scanner; a second conveying mechanism is further arranged in the material dispensing machine; a third conveying mechanism is arranged in the labeling machine and is positioned below the first positioner; a fourth conveying mechanism is arranged in the blanking machine and is positioned below the second positioner; four conveying mechanisms are located on the same horizontal plane and all convey towards the same direction, the distance between every two adjacent conveying mechanisms is smaller than the length of a material disc, external force is not needed in the whole conveying process of four machines to interfere, materials are only needed to be placed on the first conveying mechanism, conveying cooperation between the two machines is smooth, no clamping is achieved, the whole material dropping speed is greatly improved, a lifting structure is saved, and the structure becomes simpler.
Further, the first conveying mechanism comprises a first main rod, a first auxiliary supporting rod, a first driving shaft, a first driven shaft, a first motor, a first belt and a first conveying belt, wherein the first main rod and the first auxiliary supporting rod are fixed on the inner wall of the feeding machine, the first driving shaft and the first driven shaft are movably connected between the first main rod and the first auxiliary supporting rod, an output shaft of the first motor is connected with one end of the first driving shaft through the first belt, and the first conveying belt is sleeved on the first driving shaft and the first driven shaft; the second conveying mechanism comprises a second main rod, a second auxiliary supporting rod, a second driving shaft, a second driven shaft, a second motor, a second belt and a second conveying belt, wherein the second main rod and the second auxiliary supporting rod are fixed on the inner wall of the material dispensing machine, the second driving shaft and the second driven shaft are movably connected between the second main rod and the second auxiliary supporting rod, an output shaft of the second motor is connected with one end of the second driving shaft through the second belt, and the second conveying belt is sleeved on the second driving shaft and the second driven shaft; the third conveying mechanism comprises a third main rod, a third auxiliary supporting rod, a third driving shaft, a third driven shaft, a third motor, a third belt and a third conveying belt, wherein the third main rod and the third auxiliary supporting rod are fixed on the inner wall of the labeling machine, the third driving shaft and the third driven shaft are movably connected between the third main rod and the third auxiliary supporting rod, an output shaft of the third motor is connected with one end of the third driving shaft through the third belt, and the third conveying belt is sleeved on the third driving shaft and the third driven shaft; the fourth conveying mechanism comprises a fourth main rod, a fourth auxiliary supporting rod, a fourth driving shaft, a fourth driven shaft, a fourth motor, a fourth belt and a fourth conveying belt, wherein the fourth main rod and the fourth auxiliary supporting rod are fixed on the inner wall of the blanking machine, the fourth driving shaft and the fourth driven shaft are movably connected between the fourth main rod and the fourth auxiliary supporting rod, an output shaft of the fourth motor is connected with one end of the fourth driving shaft through the fourth belt, and the fourth conveying belt is sleeved on the fourth driving shaft and the fourth driven shaft; the four transfer mechanisms perform the transfer function between the four machines.
Further, elevating system includes top panel, lower panel, fifth motor, fifth belt, elevating platform and first threaded rod, the top panel with the lower panel is fixed respectively the interior top surface and the interior bottom surface of material loading machine, first threaded rod swing joint be in the top panel with between the lower panel, the fifth motor is fixed on the lower panel, and its output shaft passes through the fifth belt is connected the lower extreme of first threaded rod, the elevating platform with first threaded rod screw thread swing joint, elevating system is used for controlling the material dish and goes up and down.
Further, the first grabbing mechanism comprises a first adjusting module and a first manipulator, the first adjusting module is arranged in the feeding machine, the first manipulator comprises a first support, a first three-jaw chuck and two first absorption columns, the first support is arranged on the first adjusting module, the first three-jaw chuck and the first absorption columns are fixed on the first support, a first sucker is arranged at the lower end of the first absorption column, and the first manipulator is used for grabbing materials.
Further, the first adjustment module comprises a first X-axis mechanism, a first Y-axis mechanism and a first Z-axis mechanism; the first X-axis mechanism comprises a first frame, a sixth motor, a second threaded rod, a sixth belt and two first sliding rails, wherein the first frame is fixed on the inner wall of the feeding machine, the second threaded rod is rotatably installed on the first frame, the sixth motor is fixed on the first frame, an output shaft of the sixth motor is connected with one end of the second threaded rod through the sixth belt, one of the first sliding rails is arranged on the surface of the first frame, and the other first sliding rail is arranged on the inner side wall of the feeding machine; the Y-axis mechanism comprises a second frame, a seventh motor and a third threaded rod, two first sliding seats are arranged at the bottom of the second frame, the first sliding seats are movably connected with the second threaded rod through threads, the third threaded rod is movably arranged in the second frame, the seventh motor is fixed on the second frame, and an output shaft of the seventh motor penetrates into the second frame to be connected with one end of the third threaded rod; the Z-axis mechanism comprises an eighth motor and a second sliding seat, the second sliding seat is sleeved on the second frame and is movably connected with the third threaded rod through threads, the eighth motor is arranged at the bottom of the second sliding seat, an output shaft of the eighth motor is connected with the first three-jaw chuck, and the first adjusting mechanism is used for moving the first manipulator.
Further, the x-ray detection mechanism comprises an x-ray emitter and an x-ray receiver, wherein the x-ray emitter is positioned above the second conveying mechanism, the x-ray receiver is positioned below the second conveying mechanism, and the x-ray detection mechanism is used for detecting whether materials are qualified or not.
Further, the second grabbing mechanism comprises a second adjusting module and a second manipulator, the second adjusting module is arranged on the inner wall of the labeling machine, the second manipulator comprises a second support, a second three-jaw chuck and two second absorbing columns, the second support is arranged on the second adjusting module, the second three-jaw chuck and the second absorbing columns are fixed on the second support, and the second manipulator is used for grabbing materials.
Further, the second adjusting module comprises a second X-axis mechanism, a second Y-axis mechanism and a second Z-axis mechanism; the second X-axis mechanism comprises a third rack, a ninth motor, a fourth threaded rod, a seventh belt and two second sliding rails, wherein the third rack is fixed on the inner wall of the labeling machine, the fourth threaded rod is rotatably installed on the third rack, the ninth motor is fixed on the third rack, an output shaft of the ninth motor is connected with the fourth threaded rod through the seventh belt, one of the second sliding rails is arranged on the surface of the third rack, and the other second sliding rail is arranged on the inner side wall of the labeling machine; the Y-axis mechanism comprises a fourth frame, a tenth motor and a fifth threaded rod, two third sliding seats are arranged at the bottom of the fourth frame, the third sliding seats are movably connected with the fourth threaded rod through threads, the fifth threaded rod is movably arranged in the fourth frame, the tenth motor is fixed on the fourth frame, and an output shaft of the tenth motor penetrates into the fourth frame to be connected with one end of the fifth threaded rod; the Z-axis mechanism comprises an eleventh motor and a fourth sliding seat, the fourth sliding seat is sleeved on the fourth frame and is connected with an output shaft of the eleventh motor, the eleventh motor is arranged at the bottom of the fourth sliding seat, the output shaft of the eleventh motor is connected with the second three-jaw chuck, and the second adjusting mechanism is used for moving the second manipulator.
Further, the third grabbing mechanism comprises a third adjusting module and a third manipulator, the third adjusting module is arranged on the inner wall of the feeding machine, the third manipulator comprises a third support, a third three-jaw chuck and two third sucking columns, the third support is arranged on the third adjusting module, the third three-jaw chuck and the third sucking columns are fixed on the third support, and the third manipulator is used for grabbing materials.
Further, the third adjustment module comprises a third X-axis mechanism, a third Y-axis mechanism and a third Z-axis mechanism; the third X-axis mechanism comprises a fifth rack, a twelfth motor, a sixth threaded rod, an eighth belt and two third sliding rails, wherein the fifth rack is fixed on the inner wall of the blanking machine, the sixth threaded rod is rotatably installed on the fifth rack, the twelfth motor is fixed on the fifth rack, an output shaft of the twelfth motor is connected with the sixth threaded rod through the eighth belt, one of the third sliding rails is arranged on the surface of the fifth rack, and the other third sliding rail is arranged on the inner side wall of the blanking machine; the Y-axis mechanism comprises a sixth frame, a thirteenth motor and a seventh threaded rod, two fourth sliding seats are arranged at the bottom of the sixth frame, the fourth sliding seats are movably connected with the seventh threaded rod through threads, the seventh threaded rod is movably arranged in the sixth frame, the thirteenth motor is fixed on the sixth frame, and an output shaft of the thirteenth motor penetrates into the sixth frame to be connected with one end of the seventh threaded rod; the Z-axis mechanism comprises a fourteenth motor and a fifth sliding seat, the fifth sliding seat is sleeved on the fifth frame and is connected with an output shaft of the fourteenth motor, the fourteenth motor is arranged at the bottom of the fifth sliding seat, the output shaft of the fourteenth motor is connected with the third three-jaw chuck, and the third adjusting mechanism is used for moving the third manipulator.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model discloses x-ray dispensing equipment which is provided with a feeding machine, a dispensing machine, a labeling machine and a discharging machine which are arranged in a two-by-two and side-by-side manner, wherein each machine is internally provided with a conveying mechanism, four conveying mechanisms are positioned on the same horizontal plane and are all conveyed in the same direction, the distance between every two adjacent conveying mechanisms is smaller than the length of a material disc, namely, the conveying between the four machines is completed through the conveying in the horizontal direction, the conveying mode is simple, the conveying speed is high, and the structure of the conveying mechanism is also simple.
Drawings
Fig. 1 is a schematic overall structure of the present utility model.
Fig. 2 is a schematic structural view of the feeder of the present utility model.
Fig. 3 is a schematic structural view of the lifting mechanism of the present utility model.
Fig. 4 is a schematic structural view of the first conveying mechanism of the present utility model.
Fig. 5 is a schematic structural diagram of a first adjustment module according to the present utility model.
Fig. 6 is a schematic structural view of the dispenser of the present utility model.
Fig. 7 is a schematic structural view of the dispenser of the present utility model.
Fig. 8 is a schematic structural view of the labelling machine of the present utility model.
Fig. 9 is a schematic structural view of the blanking machine of the present utility model.
In the figure: 100. a feeding machine; 110. a feed inlet; 120. a material tray; 130. a lifting mechanism; 131. an upper panel; 132. a lower panel; 133. a fifth motor; 134. a fifth belt; 135. a lifting table; 136. a first threaded rod; 137. a guide post; 140. a first manipulator; 141. a first bracket; 142. a first three-jaw chuck; 143. a first suction column; 150. a scanner; 160. a first conveying mechanism; 161. a first main lever; 162. a first secondary strut; 163. a first drive shaft; 164. a first driven shaft; 165. a first motor; 166. a first belt; 167. a first conveyor belt; 170. a first adjustment module; 171. a first X-axis mechanism; 171.1, a first frame; 171.2, a sixth motor; 171.3, a second threaded rod; 171.4, sixth belt; 171.5, a first slide rail; 172. a first Y-axis mechanism; 172.1 a second frame; 172.2, a seventh motor; 172.3, a third threaded rod; 173. a first Z-axis mechanism; 173.1, eighth motor; 173.2, a second slide; 200. a material dispensing machine; 210. an x-ray emitter; 220. an x-ray receiver; 230. a second conveying mechanism; 300. labeling machine; 310. a label printer; 320. a first discharge port; 321. a slide plate; 330. a first positioner; 340. a third conveying mechanism; 350. a second adjustment module; 400. a blanking machine; 410. a second positioner; 420. a fourth conveying mechanism; 430. a second discharge port; 440. and a third adjustment module.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.
Referring to fig. 1, fig. 4, fig. 6, fig. 7 and fig. 8, an x-ray dispensing device comprises a loader 100, a dispensing machine 200, a labeling machine 300 and a blanking machine 400 which are arranged side by side and are communicated with each other in pairs, wherein a feeding port 110 is formed in the surface of the loader 100, a material tray 120, a lifting mechanism 130, a first grabbing mechanism and a scanner 150 are arranged in the interior of the loader 100, an x-ray detection mechanism is arranged in the interior of the dispensing machine 200, a first discharging port 320 is formed in the surface of the labeling machine 300, a sliding plate 321 is arranged in the labeling machine 300 and is connected to the first discharging port 320, so that unqualified materials can conveniently flow out from the first discharging port 320 through the sliding plate 321, a label printer 310, a first locator 330 and a second grabbing mechanism are arranged in the interior of the labeling machine 300, a second discharging port 430 is formed in the surface of the blanking machine 400, a second locator 410 and a third grabbing mechanism are arranged in the interior of the blanking machine 400, a first conveying mechanism 160 is further arranged in the interior of the loader 100, and the first conveying mechanism 160 is arranged below the scanner 150; the second conveying mechanism 230 is also arranged in the material dispensing machine 200; the third conveying mechanism 340 is further arranged in the labeling machine 300, and the third conveying mechanism 340 is positioned below the first positioner 330; a fourth conveying mechanism 420 is further arranged in the blanking machine 400, and the fourth conveying mechanism 420 is positioned below the second positioner 410; the four conveying mechanisms are positioned on the same horizontal plane and all convey in the same direction, and the distance between every two adjacent conveying mechanisms is smaller than the length of the material tray 120; the first grabbing mechanism grabs the material on the material tray 120 and places the material on the first conveying mechanism 160, the first conveying mechanism 160 automatically conveys the material to the second conveying mechanism 230, then the material is conveyed to the third conveying mechanism 340 and the fourth conveying mechanism 420, external force is not needed in the whole conveying process of the four machines to interfere, the material is only placed on the first conveying mechanism 160, conveying cooperation between the two machines is smooth, no jamming is caused, the whole material dropping speed is greatly improved, a lifting structure is saved, and the structure is simpler.
By way of supplementary explanation, there are two trays 120, and four materials can be placed on each tray 120; the scanner 150 is a machine having a code reading function, such as a CDD camera; the first positioner 330 and the second positioner 410 are machines having a positioning function, such as a CDD camera; the label printer 310 is a conventional inductive printer.
In this embodiment, referring to fig. 4, the first conveying mechanism 160 includes a first main rod 161, a first auxiliary supporting rod 162, a first driving shaft 163, a first driven shaft 164, a first motor 165, a first belt 166 and a first conveying belt 167, the first main rod 161 and the first auxiliary supporting rod 162 are fixed on the inner wall of the feeding machine 100, the first driving shaft 163 and the first driven shaft 164 are movably connected between the first main rod 161 and the first auxiliary supporting rod 162, an output shaft of the first motor 165 is connected to one end of the first driving shaft 163 through the first belt 166, the first conveying belt 167 is sleeved on the first driving shaft 163 and the first driven shaft 164, and the first motor 165 is started to drive the first driving shaft 163 to rotate, so that the first conveying belt 167 realizes transmission in a certain direction.
The second conveying mechanism 230 comprises a second main rod, a second auxiliary supporting rod, a second driving shaft, a second driven shaft, a second motor, a second belt and a second conveying belt, wherein the second main rod and the second auxiliary supporting rod are fixed on the inner wall of the dispensing machine 200, the second driving shaft and the second driven shaft are movably connected between the second main rod and the second auxiliary supporting rod, an output shaft of the second motor is connected with one end of the second driving shaft through the second belt, the second conveying belt is sleeved on the second driving shaft and the second driven shaft, and the second motor is started to drive the second driving shaft to rotate, so that the second conveying belt realizes transmission in a certain direction.
The third conveying mechanism 340 includes a third main rod, a third auxiliary supporting rod, a third driving shaft, a third driven shaft, a third motor, a third belt and a third conveying belt, wherein the third main rod and the third auxiliary supporting rod are fixed on the inner wall of the labeling machine 300, the third driving shaft and the third driven shaft are movably connected between the third main rod and the third auxiliary supporting rod, an output shaft of the third motor is connected with one end of the third driving shaft through the third belt, the third conveying belt is sleeved on the third driving shaft and the third driven shaft, and the third motor is started to drive the third driving shaft to rotate, so that the third conveying belt realizes transmission in a certain direction.
The fourth conveying mechanism 420 comprises a fourth main rod, a fourth auxiliary supporting rod, a fourth driving shaft, a fourth driven shaft, a fourth motor, a fourth belt and a fourth conveying belt, wherein the fourth main rod and the fourth auxiliary supporting rod are fixed on the inner wall of the blanking machine 400, the fourth driving shaft and the fourth driven shaft are movably connected between the fourth main rod and the fourth auxiliary supporting rod, an output shaft of the fourth motor is connected to one end of the fourth driving shaft through the fourth belt, the fourth conveying belt is sleeved on the fourth driving shaft and the fourth driven shaft, and the fourth motor is started to drive the fourth driving shaft to rotate, so that the fourth conveying belt realizes transmission in a certain direction.
The four conveying mechanisms drive the driving shafts to rotate through the motors so as to drive the conveying belts to drive, and the four conveying belts are positioned at the same level, so that simple and rapid conveying is automatically realized.
In this embodiment, referring to fig. 3, the lifting mechanism 130 includes an upper panel 131, a lower panel 132, a fifth motor 133, a fifth belt 134, a lifting table 135 and a first threaded rod 136, wherein the upper panel 131 and the lower panel 132 are respectively fixed on the inner top surface and the inner bottom surface of the feeding machine 100, the first threaded rod 136 is movably connected between the upper panel 131 and the lower panel 132, the fifth motor 133 is fixed on the lower panel 132, and an output shaft thereof is connected with the lower end of the first threaded rod 136 through the fifth belt 134, and the lifting table 135 is movably connected with the first threaded rod 136 through threads; the fifth motor 133 is started to drive the threaded rod to rotate, so as to control the lifting of the lifting platform 135. The lifting mechanism 130 further includes two guide posts 137, the two guide posts 137 are fixed between the upper panel 131 and the lower panel 132, and the first threaded rod 136 is located between the two guide posts 137, and plays a guiding role when the lifting table 135 is lifted.
In this embodiment, referring to fig. 5 and 6, the first grasping mechanism includes a first adjustment module 170 and a first robot 140, the first adjustment module 170 is disposed inside the loader 100 for controlling movement of the first robot 140, the first robot 140 includes a first bracket 141, a first three-jaw chuck 142 and two first suction columns 143, the first bracket 141 is disposed on the first adjustment module 170, the first three-jaw chuck 142 and the first suction columns 143 are both fixed on the first bracket 141, and a first suction cup is disposed at a lower end of the first suction column 143 for sucking an upper surface of a material.
In the present embodiment, the first adjustment module 170 includes a first X-axis mechanism 171, a first Y-axis mechanism 172, and a first Z-axis mechanism 173; the first X-axis mechanism 171 comprises a first frame 171.1, a sixth motor 171.2, a second threaded rod 171.3, a sixth belt 171.4 and two first sliding rails 171.5, wherein the first frame 171.1 is fixed on the inner wall of the feeding machine 100, the second threaded rod 171.3 is rotatably mounted on the first frame 171.1, the sixth motor 171.2 is fixed on the first frame 171.1, an output shaft of the sixth motor 171.2 is connected with one end of the second threaded rod 171.3 through the sixth belt 171.4, one first sliding rail 171.5 is arranged on the surface of the first frame 171.1, the other first sliding rail 171.5 is arranged on the inner side wall of the feeding machine 100, and the sixth motor 171.2 is started and drives the second threaded rod 171.3 to rotate through the sixth belt 171.4; the Y-axis mechanism comprises a second rack and a seventh motor 172.1 second rack; 172.2 and a second threaded rod 171.3, wherein two first sliding seats are arranged at the bottom of the second frame, the first sliding seats are movably connected with the second threaded rod 171.3 in a threaded manner, and when the second threaded rod 171.3 rotates, the first sliding seats move in the opposite direction to the first sliding seats, so that the movement of the first Y-axis mechanism 172 in the X-axis direction is realized, the second threaded rod 171.3 is movably arranged in the second frame, and a seventh motor 172.1 is arranged in the second frame; 172.2 is fixed on the second frame, the output shaft of the seventh motor 172.1 penetrates into the second frame and is connected with one end of the second threaded rod 171.3; 172.2 drive the second threaded rod 171.3 to rotate; the Z-axis mechanism includes an eighth motor 173.1 and a second slide 173.2, the second slide 173.2 is sleeved on the second frame and is movably connected with the second threaded rod 171.3 in a threaded manner, when the second threaded rod 171.3 rotates, the second slide 173.2 moves in a direction opposite to the second threaded rod, so that the movement of the first Z-axis mechanism 173 in the Y-axis direction is realized, and the eighth motor 173.1 is disposed at the bottom of the second slide 173.2, and an output shaft thereof is connected with the first three-jaw chuck 142 and is used for controlling the movement of the first three-jaw chuck 142 in the Z-axis direction.
In this embodiment, referring to fig. 6, the x-ray detection mechanism includes an x-ray emitter 210 and an x-ray receiver 220, the x-ray emitter 210 adopts a high-power radiation source, the x-ray receiver 220 is a flat panel detector, the x-ray emitter 210 is located above the second conveying mechanism 230, the x-ray receiver 220 is located below the second conveying mechanism 230, the detection of the material in the tray 13 is based on the full-automatic optical detection developed on the image detection technology system, the full-automatic optical detection is converted into a visible light image by using x-ray perspective, the image is analyzed by the background, and the number of SMT electronic component trays and bulk materials such as capacitance, resistance, inductance, IC and the like on the material (PCB board and the like) and whether the analyzed material meets the good product standard or not are automatically identified, and meanwhile, the starting position and the ending position of the welded part in the material are identified.
In this embodiment, referring to fig. 7, the second grabbing mechanism includes a second adjusting module 350 and a second manipulator, where the second adjusting module 350 is disposed on an inner wall of the labeling machine 300 and is used to control the second manipulator to move, the second manipulator includes a second support, a second third jaw chuck and two second suction columns, the second support is disposed on the second adjusting module 350, the second third jaw chuck and the second suction columns are both fixed on the second support, and a second suction cup is disposed at a lower end of the second suction column and is used to suck an upper surface of a material.
In this embodiment, the second adjustment module 350 includes a second X-axis mechanism, a second Y-axis mechanism, and a second Z-axis mechanism; the second X-axis mechanism comprises a third frame, a ninth motor, a fourth threaded rod, a seventh belt and two second sliding rails, the third frame is fixed on the inner wall of the labeling machine 300, the fourth threaded rod is rotatably installed on the third frame, the ninth motor is fixed on the third frame, an output shaft of the ninth motor is connected with the fourth threaded rod through the seventh belt, one second sliding rail is arranged on the surface of the third frame, the other second sliding rail is arranged on the inner wall of the labeling machine 300, and the ninth motor is started and drives the fourth threaded rod to rotate through the seventh belt; the Y-axis mechanism comprises a fourth frame, a tenth motor and a fifth threaded rod, two third sliding seats are arranged at the bottom of the fourth frame and are in threaded movable connection with the fourth threaded rod, the third sliding seats move in the opposite direction of the fourth threaded rod when the fourth threaded rod rotates, the fifth threaded rod is movably arranged in the fourth frame, the tenth motor is fixed on the fourth frame, an output shaft of the tenth motor penetrates into the fourth frame and is connected with one end of the fifth threaded rod, and a seventh motor 172.1 drives a second frame 172.2 to drive the second threaded rod 171.3 to rotate; the Z-axis mechanism comprises an eleventh motor and a fourth sliding seat, the fourth sliding seat is sleeved on the fourth frame and is connected with the output shaft of the fifth threaded rod, when the fifth threaded rod rotates, the fourth sliding seat moves in the opposite direction of the fourth sliding seat, so that the movement of the second Z-axis mechanism in the Y-axis direction is realized, the eleventh motor is arranged at the bottom of the fourth sliding seat, and the output shaft of the eleventh motor is connected with the second three-jaw chuck and is used for controlling the movement of the first three-jaw chuck 142 in the Z-axis direction.
In this embodiment, referring to fig. 8, the third grabbing mechanism includes a third adjusting module 440 and a third manipulator, the third adjusting module 440 is disposed on an inner wall of the feeding machine 100, the third manipulator includes a third support, a third jaw chuck and two third suction columns, the third support is disposed on the third adjusting module 440, the third jaw chuck and the third suction columns are both fixed on the third support, and the third suction cup is used for sucking an upper surface of the material.
In this embodiment, the third adjustment module 440 includes a third X-axis mechanism, a third Y-axis mechanism, and a third Z-axis mechanism; the third X-axis mechanism comprises a fifth rack, a twelfth motor, a sixth threaded rod, an eighth belt and two third sliding rails, wherein the fifth rack is fixed on the inner wall of the blanking machine 400, the sixth threaded rod is rotatably installed on the fifth rack, the twelfth motor is fixed on the fifth rack, an output shaft of the twelfth motor is connected with the sixth threaded rod through the eighth belt, one third sliding rail is arranged on the surface of the fifth rack, the other third sliding rail is arranged on the inner wall of the blanking machine 400, and the twelfth motor is started and drives the sixth threaded rod to rotate through the eighth belt; the Y-axis mechanism comprises a sixth frame, a thirteenth motor and a seventh threaded rod, wherein two fourth sliding seats are arranged at the bottom of the sixth frame and are in threaded movable connection with the seventh threaded rod, the fourth sliding seats move in the opposite direction of the seventh threaded rod when the seventh threaded rod rotates, the seventh threaded rod is movably arranged in the sixth frame, the thirteenth motor is fixed on the sixth frame, an output shaft of the thirteenth motor penetrates into the sixth frame and is connected with one end of the seventh threaded rod, and the thirteenth motor drives the seventh threaded rod to rotate; the Z-axis mechanism comprises a fourteenth motor and a fifth sliding seat, the fifth sliding seat is sleeved on the fifth frame and is connected with an output shaft of the fourteenth motor, the fourteenth motor is arranged at the bottom of the fifth sliding seat, and an output shaft of the fourteenth motor is connected with a third jaw chuck and used for controlling the movement of the third jaw chuck in the Z-axis direction.
The first three-jaw chuck 142, the second three-jaw chuck and the third three-jaw chuck are all conventional three-jaw chucks, and the outer side surfaces of the three jaws are provided with upward grooves, so that the three jaws are not easy to slip when extending into the material through hole to clamp the inner wall of the through hole; the first sucking disc, the second sucking disc and the third sucking disc are concave soft disc structures, and when three clamping jaws of the soft disc structures are inserted into the material through holes, the sucking discs can squeeze the upper surfaces of materials, so that the materials are sucked.
Additionally, lifting doors are arranged between two adjacent machines of the feeding machine 100, the dispensing machine 200, the labeling machine 300 and the blanking machine 400, and the lifting doors are used for controlling the on-off between the two adjacent machines.
The working process of the utility model is as follows: the material is placed on the material tray 120, the material tray 120 is placed on the lifting table 135 from the feeding port 110, the lifting mechanism 130 controls the lifting table 135 and the material tray 120 to rise to a certain height (sensing area), the first adjusting module controls the first manipulator 140 to grasp the material and place the material on the first conveying mechanism 160, the scanner 150 reads the code of the material (the material is attached with a two-dimensional code for identifying the material information and the like for acquiring the material information), the first conveying mechanism 160 starts and conveys the material to the second conveying mechanism 230, the x-ray detecting mechanism detects the quality of the material and detects the starting position and the ending position of the welded part in the material, the second conveying mechanism 230 starts and conveys the material to the third conveying mechanism 340, the first positioner 330 photographs and positions the material, the label printer 310 prints the label according to the detection result of the x-ray detecting mechanism, the second manipulator picks up the label and pastes it on the corresponding material, and snatchs the unqualified material and puts into the first discharge gate 320, the qualified material is conveyed to the fourth conveying mechanism 420 by the third conveying mechanism 340, the second locator 410 positions the photographing of the material, the third manipulator picks up the material and puts on the tray, the tray is taken out from the second discharge gate 430, the conveying speed is improved, the material dispensing speed of this application has improved four times efficiency compared with the traditional material dispensing machine, the material dispensing speed of each tray of 5 seconds is reached, can be used for material detection before SMT warehouse entry, SMT material point detection, solve the functions such as automatic feeding of the electronic components of the paste type, point labeling, bad material rejection, blanking, distributing, ERP/MES system butt joint, etc., the operation of operators is reduced, and the operation efficiency and the data accuracy are greatly improved.
The foregoing is only a specific embodiment of the utility model to enable those skilled in the art to understand or practice the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The utility model provides an x-ray point material equipment, includes the material loading machine, some material machines, labeller and the blanking machine of setting up side by side and two liang of intercommunication, the surface of material loading machine is equipped with the feed inlet, the inside of material loading machine is equipped with material dish, elevating system, first grabbing mechanism and scanner, the inside of some material machines is equipped with x-ray detection mechanism, the surface of labeller is equipped with first discharge gate, the inside of labeller is equipped with label printer, first locator and second grabbing mechanism, the surface of blanking machine is equipped with the second discharge gate, the inside of blanking machine is equipped with second locator and third grabbing mechanism, its characterized in that, the inside of material loading machine still is equipped with first conveying mechanism, first conveying mechanism is located the below of scanner; a second conveying mechanism is further arranged in the material dispensing machine; a third conveying mechanism is arranged in the labeling machine and is positioned below the first positioner; a fourth conveying mechanism is arranged in the blanking machine and is positioned below the second positioner; the four conveying mechanisms are positioned on the same horizontal plane and all convey in the same direction, and the distance between every two adjacent conveying mechanisms is smaller than the length of the material tray.
2. The x-ray material dispensing equipment according to claim 1, wherein the first conveying mechanism comprises a first main rod, a first auxiliary supporting rod, a first driving shaft, a first driven shaft, a first motor, a first belt and a first conveying belt, the first main rod and the first auxiliary supporting rod are fixed on the inner wall of the material loading machine, the first driving shaft and the first driven shaft are movably connected between the first main rod and the first auxiliary supporting rod, an output shaft of the first motor is connected to one end of the first driving shaft through the first belt, and the first conveying belt is sleeved on the first driving shaft and the first driven shaft;
the second conveying mechanism comprises a second main rod, a second auxiliary supporting rod, a second driving shaft, a second driven shaft, a second motor, a second belt and a second conveying belt, wherein the second main rod and the second auxiliary supporting rod are fixed on the inner wall of the material dispensing machine, the second driving shaft and the second driven shaft are movably connected between the second main rod and the second auxiliary supporting rod, an output shaft of the second motor is connected with one end of the second driving shaft through the second belt, and the second conveying belt is sleeved on the second driving shaft and the second driven shaft;
the third conveying mechanism comprises a third main rod, a third auxiliary supporting rod, a third driving shaft, a third driven shaft, a third motor, a third belt and a third conveying belt, wherein the third main rod and the third auxiliary supporting rod are fixed on the inner wall of the labeling machine, the third driving shaft and the third driven shaft are movably connected between the third main rod and the third auxiliary supporting rod, an output shaft of the third motor is connected with one end of the third driving shaft through the third belt, and the third conveying belt is sleeved on the third driving shaft and the third driven shaft;
the fourth conveying mechanism comprises a fourth main rod, a fourth auxiliary supporting rod, a fourth driving shaft, a fourth driven shaft, a fourth motor, a fourth belt and a fourth conveying belt, wherein the fourth main rod and the fourth auxiliary supporting rod are fixed on the inner wall of the blanking machine, the fourth driving shaft and the fourth driven shaft are movably connected between the fourth main rod and the fourth auxiliary supporting rod, an output shaft of the fourth motor is connected with one end of the fourth driving shaft through the fourth belt, and the fourth conveying belt is sleeved on the fourth driving shaft and the fourth driven shaft.
3. The x-ray spot-feeding device according to claim 1, wherein the lifting mechanism comprises an upper panel, a lower panel, a fifth motor, a fifth belt, a lifting table and a first threaded rod, the upper panel and the lower panel are respectively fixed on the inner top surface and the inner bottom surface of the feeding machine, the first threaded rod is movably connected between the upper panel and the lower panel, the fifth motor is fixed on the lower panel, an output shaft of the fifth motor is connected with the lower end of the first threaded rod through the fifth belt, and the lifting table is movably connected with the first threaded rod through threads.
4. The x-ray dispensing equipment of claim 1, wherein the first grabbing mechanism comprises a first adjusting module and a first manipulator, the first adjusting module is arranged in the feeding machine, the first manipulator comprises a first support, a first three-jaw chuck and two first sucking columns, the first support is arranged on the first adjusting module, the first three-jaw chuck and the first sucking columns are fixed on the first support, and a first sucking disc is arranged at the lower end of the first sucking column.
5. The X-ray dispensing apparatus of claim 4 wherein the first adjustment module comprises a first X-axis mechanism, a first Y-axis mechanism, and a first Z-axis mechanism;
the first X-axis mechanism comprises a first frame, a sixth motor, a second threaded rod, a sixth belt and two first sliding rails, wherein the first frame is fixed on the inner wall of the feeding machine, the second threaded rod is rotatably installed on the first frame, the sixth motor is fixed on the first frame, an output shaft of the sixth motor is connected with one end of the second threaded rod through the sixth belt, one of the first sliding rails is arranged on the surface of the first frame, and the other first sliding rail is arranged on the inner side wall of the feeding machine;
the Y-axis mechanism comprises a second frame, a seventh motor and a third threaded rod, two first sliding seats are arranged at the bottom of the second frame, the first sliding seats are movably connected with the second threaded rod through threads, the third threaded rod is movably arranged in the second frame, the seventh motor is fixed on the second frame, and an output shaft of the seventh motor penetrates into the second frame to be connected with one end of the third threaded rod;
the Z-axis mechanism comprises an eighth motor and a second sliding seat, the second sliding seat is sleeved on the second frame and is movably connected with the third threaded rod through threads, the eighth motor is arranged at the bottom of the second sliding seat, and the output shaft of the eighth motor is connected with the first three-jaw chuck.
6. The x-ray dispensing apparatus of claim 1 wherein the x-ray detection mechanism comprises an x-ray emitter and an x-ray receiver, the x-ray emitter being located above the second conveyor mechanism and the x-ray receiver being located below the second conveyor mechanism.
7. The x-ray dispensing apparatus of claim 1, wherein the second grasping mechanism comprises a second adjustment module and a second manipulator, the second adjustment module is disposed on an inner wall of the labeling machine, the second manipulator comprises a second support, a second three-jaw chuck and two second suction columns, the second support is disposed on the second adjustment module, and the second three-jaw chuck and the second suction columns are both fixed on the second support.
8. The X-ray dispensing apparatus of claim 7 wherein the second adjustment module comprises a second X-axis mechanism, a second Y-axis mechanism, and a second Z-axis mechanism;
the second X-axis mechanism comprises a third rack, a ninth motor, a fourth threaded rod, a seventh belt and two second sliding rails, wherein the third rack is fixed on the inner wall of the labeling machine, the fourth threaded rod is rotatably installed on the third rack, the ninth motor is fixed on the third rack, an output shaft of the ninth motor is connected with the fourth threaded rod through the seventh belt, one of the second sliding rails is arranged on the surface of the third rack, and the other second sliding rail is arranged on the inner side wall of the labeling machine;
the Y-axis mechanism comprises a fourth frame, a tenth motor and a fifth threaded rod, two third sliding seats are arranged at the bottom of the fourth frame, the third sliding seats are movably connected with the fourth threaded rod through threads, the fifth threaded rod is movably arranged in the fourth frame, the tenth motor is fixed on the fourth frame, and an output shaft of the tenth motor penetrates into the fourth frame to be connected with one end of the fifth threaded rod;
the Z-axis mechanism comprises an eleventh motor and a fourth sliding seat, the fourth sliding seat is sleeved on the fourth frame and is connected with an output shaft of the eleventh motor, the eleventh motor is arranged at the bottom of the fourth sliding seat, and the output shaft of the eleventh motor is connected with the second three-jaw chuck.
9. The x-ray dispensing apparatus according to claim 1, wherein the third grabbing mechanism comprises a third adjusting module and a third manipulator, the third adjusting module is arranged on the inner wall of the feeding machine, the third manipulator comprises a third support, a third jaw chuck and two third suction columns, the third support is arranged on the third adjusting module, and the third jaw chuck and the third suction columns are fixed on the third support.
10. The X-ray dispensing apparatus of claim 9 wherein the third adjustment module comprises a third X-axis mechanism, a third Y-axis mechanism, and a third Z-axis mechanism;
the third X-axis mechanism comprises a fifth rack, a twelfth motor, a sixth threaded rod, an eighth belt and two third sliding rails, wherein the fifth rack is fixed on the inner wall of the blanking machine, the sixth threaded rod is rotatably installed on the fifth rack, the twelfth motor is fixed on the fifth rack, an output shaft of the twelfth motor is connected with the sixth threaded rod through the eighth belt, one of the third sliding rails is arranged on the surface of the fifth rack, and the other third sliding rail is arranged on the inner side wall of the blanking machine;
the Y-axis mechanism comprises a sixth frame, a thirteenth motor and a seventh threaded rod, two fourth sliding seats are arranged at the bottom of the sixth frame, the fourth sliding seats are movably connected with the seventh threaded rod through threads, the seventh threaded rod is movably arranged in the sixth frame, the thirteenth motor is fixed on the sixth frame, and an output shaft of the thirteenth motor penetrates into the sixth frame to be connected with one end of the seventh threaded rod;
the Z-axis mechanism comprises a fourteenth motor and a fifth sliding seat, the fifth sliding seat is sleeved on the fifth frame and is connected with an output shaft of the fourteenth motor, the fourteenth motor is arranged at the bottom of the fifth sliding seat, and the output shaft of the fourteenth motor is connected with the third three-jaw chuck.
CN202321854755.9U 2023-07-13 2023-07-13 X-ray point material equipment Active CN220333984U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321854755.9U CN220333984U (en) 2023-07-13 2023-07-13 X-ray point material equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321854755.9U CN220333984U (en) 2023-07-13 2023-07-13 X-ray point material equipment

Publications (1)

Publication Number Publication Date
CN220333984U true CN220333984U (en) 2024-01-12

Family

ID=89461597

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321854755.9U Active CN220333984U (en) 2023-07-13 2023-07-13 X-ray point material equipment

Country Status (1)

Country Link
CN (1) CN220333984U (en)

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