CN220323094U - Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet - Google Patents
Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet Download PDFInfo
- Publication number
- CN220323094U CN220323094U CN202321768125.XU CN202321768125U CN220323094U CN 220323094 U CN220323094 U CN 220323094U CN 202321768125 U CN202321768125 U CN 202321768125U CN 220323094 U CN220323094 U CN 220323094U
- Authority
- CN
- China
- Prior art keywords
- fixed
- tread
- camera
- frame
- marking device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000007547 defect Effects 0.000 title claims abstract description 18
- 238000001514 detection method Methods 0.000 title claims abstract description 12
- 239000000853 adhesive Substances 0.000 title claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 7
- 238000003825 pressing Methods 0.000 title claims description 7
- 238000012546 transfer Methods 0.000 claims abstract description 8
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model relates to an automatic defect detection and marking device for a tire tread extrusion line tread adhesive sheet, and belongs to the field of tire detection devices. The film inlet end of tread transfer chain installs collection system and backlight device in opposite directions, and the tread transfer chain top is installed and is beaten mark device, and collection system and beaten mark device and upper computer system and pass through the signal line and link to each other, and collection system adopts industry CCD camera and front backlight, and the backlight device adopts the square tube lamp, beats mark device and adopts 4 tip pinch roller subassemblies of cylinder drive. The industrial CCD camera is fixed on the camera mounting plate through the camera adapter plate, two sides of the camera mounting plate are provided with 2 camera positioning plates which are fixed on a camera beam, the other side of the positioning plates are fixed on a long transverse frame, two ends of the camera beam are respectively provided with a camera vertical frame, and the camera vertical frames are fixed on a frame of the tread conveying line; the long transverse frame is fixed with a front background lamp and a lamp holder, and two ends of the long transverse beam are respectively provided with 1 long transverse beam vertical frame which is fixed on a frame of the tread conveying line.
Description
Technical Field
The utility model relates to the field of tire detection equipment, in particular to an automatic defect detection and marking device for a tire tread extrusion line tread adhesive film.
Background
As is well known, with the rapid development of the tire industry, the national safety production method also brings new requirements to tire enterprises, the tire enterprises hope to upgrade and improve the automation level through the transformation of equipment during the tire production, the labor cost and the labor intensity are reduced, the production efficiency is improved, the production safety is ensured, the product quality is ensured, the process control is improved, and the profit maximization is realized.
At present, more and more advanced automatic equipment is adopted to replace manual intervention in the tire production process, but the tire surface laminating film of a tire surface extrusion line is still checked by manual work in a calendaring extrusion workshop, the defective tire surface of the film is manually removed, the defect omission rate of the film is high, the quality of a finished tire is greatly influenced, the defective tire surface is prevented from flowing into the next process, and meanwhile, the operation has great potential safety hazard.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides an automatic defect detection and marking device for a tire tread pressing line tread pasting film, which replaces a mode of manually checking the film and manually processing the defective film, realizes the screening of abnormal films and marks the defective film marking device above the tread.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a tire tread presses line tread to paste automatic defect detection of film and beats mark device, is equipped with the tread transfer chain, characterized by, collection system and background light device in opposite directions are installed to the film entry end of tread transfer chain, and the mark device is beaten to the installation of tread transfer chain top, and collection system and marking device link to each other through the signal line with upper computer system, and collection system adopts industry CCD camera and front background light, and the background light device adopts the square lamp, beats mark device and adopts 4 tip pinch roller subassemblies of cylinder drive.
The industrial CCD camera is fixed on the camera mounting plate through the camera adapter plate, two sides of the camera mounting plate are provided with 2 camera positioning plates which are fixed on a camera cross beam, the other side of the positioning plates are fixed on a long transverse frame, two ends of the camera cross beam are respectively provided with a camera vertical frame, and the camera vertical frames are fixed on a frame of the tread conveying line; the long transverse frame is fixed with a front background lamp and a lamp holder, and two ends of the long transverse beam are respectively provided with 1 long transverse beam vertical frame which is fixed on a frame of the tread conveying line.
The square lamp is fixed on the back background lamp holder and covered with a transparent cover.
The 4 pointed pinch roller assemblies are fixed together through a connecting shaft, one end of a pointed pinch roller support is fixed with the connecting shaft, one end of the pointed pinch roller support is fixed with a cylinder, one end of a connecting support is fixed with the pointed pinch roller support, the other end of the connecting support is fixed with a double-lug ring base through a pin shaft, the double-lug ring base is fixed on a lead screw module adapter plate, and the other end of the cylinder is connected with the double-lug ring base and is also fixed on the lead screw module adapter plate.
The periphery of the marking device is provided with a safety protection net.
The utility model has the advantages that no human intervention can be realized, the screening of abnormal films is realized, the marking is carried out on the defective film marking device above the tread, the defective tread is prevented from flowing into the next procedure, the quality of the product is improved, the technical process is controlled, and the personnel cost and the labor intensity are reduced.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic perspective view of the collecting device of the present utility model.
Fig. 3 is a front view of the acquisition device of the present utility model.
Fig. 4 is a schematic view of a backlight assembly of the present utility model.
Fig. 5 is a front view of the structure of the marking device of the present utility model.
Fig. 6 is a side view of the marking device of the present utility model.
The camera comprises an industrial CCD camera, a camera adapter plate, a camera mounting plate, a camera positioning plate, a connecting corner piece, a camera beam 6, a camera vertical frame 7, a long frame 8, a front background lamp, a lamp holder, a long beam 10, a long beam vertical frame 12, a square lamp, a back background lamp holder 13, a tip pinch roller assembly 14, a tip pinch roller assembly 15, a tip pinch roller assembly 16, a tip pinch roller assembly 17, a connecting shaft 18, a shaft circlip, a tip pinch roller bracket 20, a connecting bracket 21, a double-lug ring base 22, a pin shaft 23, a cylinder 24, a lead screw module adapter plate 25, a hexagon socket head bolt 26, a lead screw module 27, a safety protection net 28, a collecting device 29, a marking device 30, a background lamp device 31 and a tread conveying line 32, 33, an upper computer system.
Detailed Description
In the figure, the utility model is provided with a tread conveying line 32, a film inlet end of the tread conveying line 32 is provided with a collecting device 29 and a background light device 31 which are opposite to each other, a marking device 30 is arranged above the tread conveying line 32, the collecting device 29 and the marking device 30 are connected with an upper computer system 33 through signal lines, the collecting device 29 adopts an industrial CCD camera 1 and a front background light, the background light device 31 adopts a square lamp 12, and the marking device 30 adopts a cylinder 24 to drive 4 pointed pinch roller assemblies.
The front background light and the lamp holder 9 installed on the long transverse frame 8 and the long transverse beam 10 and the square light 12 on the reverse background lamp holder 13 are used for polishing the surface of a film material, the square light 12 is provided with a glue smoke resistant transparent plate shield, one end of the long transverse beam vertical frame 11 is fixed on the long transverse beam 10, the other end of the long transverse beam vertical frame 11 is fixed on a frame of a tread conveying line 32, an industrial CCD camera 1 of the acquisition device 29 is installed on the camera mounting plate 3 through the camera adapter plate 2, the camera positioning plate 4 is installed on the camera transverse beam 6 through the connecting corner piece 5, the two camera vertical frames 7 are respectively fixed at two ends of the camera transverse beam 6, the other end of the camera vertical frame 7 is fixed on the frame of the tread conveying line 32 for photographing, the industrial CCD camera 1 transmits the photographed photo to an upper computer system 33, and calculation, comparison and judgment are carried out through a defect detection algorithm, so that abnormal films are screened, and detected abnormal films can emit voice and light alarm. The marking device 30 consists of a tip pinch roller assembly 14, a tip pinch roller assembly 15, a tip pinch roller assembly 16 and a tip pinch roller assembly 17, wherein the 4 tip pinch roller assemblies realize synchronous marking through a connecting shaft 18, the 4 tip pinch roller assemblies can mark 4 line segment marks on a tread, an operator can conveniently check the marking condition, elastic check rings 19 for shafts are arranged at two ends of the connecting shaft 18, one end of a tip pinch roller support 20 is fixed with a cylinder 24, the cylinder 24 drives the 4 tip pinch roller assemblies to ascend and descend to realize marking, one end of a connecting support 21 is fixed with the tip pinch roller support 20, the other end of the connecting support 21 is fixed with a double-lug ring adapter 22 through a pin shaft 23, the double-lug ring adapter 22 is fixed on a lead screw module adapter 25 through an inner hexagonal socket head bolt 26, the other end of the cylinder 24 is connected with the double-lug ring adapter 22, the lead screw module 25 moves back and forth on the lead screw module 27 to control the positions of the 4 tip pinch roller assemblies through manual operation of a hand wheel, the tip pinch roller assemblies are conveniently marked on each tread position, the whole set of the tread marking device 30 is provided with a safety protection net 28 to ascend and descend to realize marking, and the tread defect is automatically removed from a roller system after the tread is cut off, and the defect is conveyed to a camera system is cut off, and the defect is automatically conveyed to a system is detected; the equipment can interact with the MES, and can provide the following data and information for the MES: product specification, width, defect alarm, shift, alarm time and the like, replaces the mode of manually checking films and manually processing the defective films.
Claims (5)
1. The utility model provides a tire tread presses line tread to paste automatic defect detection of film and beats mark device, is equipped with the tread transfer chain, characterized by, collection system and background light device in opposite directions are installed to the film entry end of tread transfer chain, and the mark device is beaten to the installation of tread transfer chain top, and collection system and marking device link to each other through the signal line with upper computer system, and collection system adopts industry CCD camera and front background light, and the background light device adopts the square lamp, beats mark device and adopts 4 tip pinch roller subassemblies of cylinder drive.
2. The automatic defect detection and marking device for tire tread pressing line tread adhesive sheets is characterized in that an industrial CCD camera is fixed on a camera mounting plate through a camera adapter plate, 2 camera positioning plates are arranged on two sides of the camera mounting plate and are fixed on a camera cross beam, the other side of the positioning plate is fixed on a long cross beam, two ends of the camera cross beam are respectively provided with a camera vertical frame, and the camera vertical frames are fixed on a frame of a tread conveying line; the long transverse frame is fixed with a front background lamp and a lamp holder, and two ends of the long transverse beam are respectively provided with 1 long transverse beam vertical frame which is fixed on a frame of the tread conveying line.
3. The automatic defect detecting and marking device for tire tread pressing line tread adhesive sheets according to claim 1, wherein the square lamp is fixed on a back background lamp holder and is covered with a transparent cover.
4. The automatic defect detection and marking device for tire tread pressing line tread adhesive sheets according to claim 1, wherein the 4 pointed pinch roller assemblies are fixed together through a connecting shaft, one end of each pointed pinch roller support is fixed with the connecting shaft, one end of each pointed pinch roller support is fixed with a cylinder, one end of each connecting support is fixed with each pointed pinch roller support, the other end of each connecting support is fixed with a double-lug ring base through a pin shaft, the double-lug ring base is fixed on a lead screw module adapter plate, and the other end of each cylinder is connected with the double-lug ring base and is also fixed on the lead screw module adapter plate.
5. The automatic defect detecting and marking device for the tire tread pressing line tread adhesive sheet according to claim 1, wherein the outer periphery of the marking device is provided with a safety protection net.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768125.XU CN220323094U (en) | 2023-07-07 | 2023-07-07 | Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321768125.XU CN220323094U (en) | 2023-07-07 | 2023-07-07 | Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220323094U true CN220323094U (en) | 2024-01-09 |
Family
ID=89423045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321768125.XU Active CN220323094U (en) | 2023-07-07 | 2023-07-07 | Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220323094U (en) |
-
2023
- 2023-07-07 CN CN202321768125.XU patent/CN220323094U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107315017B (en) | Optical film vision intelligent detection equipment | |
| CN102221563A (en) | Apparatus for automatically inspecting defects of PCB (printed circuit board) | |
| CN106862939B (en) | Full-automatic photovoltaic module aluminium frame production system | |
| CN212540167U (en) | Burr detection device of lithium battery pole piece | |
| CN212422465U (en) | Full-automatic production line for laminating and film-covering of steel sheets of 3C products | |
| CN208420734U (en) | A kind of online lithium battery isolation membrane defective vision detection system | |
| CN220323094U (en) | Automatic defect detection and marking device for tire tread pressing line tread adhesive sheet | |
| CN113751340A (en) | A intelligent check out test set for wheel hub appearance imperfections | |
| CN115890149A (en) | Intelligent production line for aluminum profile frame | |
| CN215940677U (en) | A intelligent check out test set for wheel hub appearance imperfections | |
| CN215156372U (en) | Automatic film tearing machine | |
| CN220120688U (en) | Novel on-line vision check out test set | |
| CN112193716A (en) | Quality inspection and mark supplement system for paint plates | |
| CN103278092A (en) | Connecting piece detecting system based on machine vision | |
| CN209640236U (en) | A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component | |
| CN204771145U (en) | Tire bar code reads sculpture all -in -one | |
| CN203310371U (en) | Connector detection system based on machine vision | |
| CN214111941U (en) | Printing visual detection alarm device | |
| CN205003097U (en) | Accurate subassembly automated inspection structure of display module assembly | |
| CN113834513A (en) | Automobile spare and accessory part visual detection system | |
| CN207215719U (en) | Optical film Visual intelligent detection device | |
| CN218762403U (en) | Lens adjusting structure of visual detection system | |
| CN221899083U (en) | Intelligent appearance detection system for camera module | |
| CN215512860U (en) | Continuous detection device for printing defect detection equipment | |
| CN220426015U (en) | Detect BLU thickness tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |