CN220316846U - Rubber coating area, test and balance all-in-one - Google Patents

Abstract

The utility model relates to a transformer production facility technical field especially relates to a rubber coating area, test and balance all-in-one includes transformer transport mechanism, rubber coating mechanism, first upset material loading subassembly, second upset material loading subassembly, move material mechanism, first detection mechanism, balance material mechanism, has solved current rubber coating machine and still need the manual work to go on in these steps of transformer material loading, detection, balance ejection of compact, still can't realize the process of full automatization rubber coating, leads to the rubber coating machine unable further improvement transformer production efficiency's problem.

Description

Rubber coating area, test and balance all-in-one

Technical Field

The application relates to the technical field of transformer production equipment, in particular to an integrated machine for taping, testing and swaying.

Background

The prior electronic component (such as a transformer and the like) comprises a taping procedure in the production process, and the patent number CN202111211026.7 discloses a taping machine which comprises a machine table, a rotary table, two jig supports movably connected to the rotary table, two jigs respectively connected with the two jig supports in a rotating way, a jig driving device for driving and connecting with one of the jigs, and an adhesive tape supplying device, a shearing device and an adjusting device respectively arranged on the machine table, wherein the jigs are used for clamping the electronic component, and the adhesive tape supplying device is used for conveying adhesive tapes to the electronic component clamped by the jigs; the shearing device is used for shearing the adhesive tape coated on the electronic component clamped by the jig; the adjusting device comprises a shifting mechanism, an adjusting mechanism and a linkage mechanism. Although the taping machine is used for taping transformers with different sizes, the relative positions between the jig driving device and the jigs are not required to be adjusted, so that the matching precision and stability of the jig driving device and the two jigs are improved, the time for workers to adjust the taping machine is saved, and the taping machine is high in practicability; however, the taping machine still needs to be manually carried out in the steps of feeding, detecting and swinging plate discharging of the transformer, and still cannot realize the process of fully-automatic taping, so that the taping machine cannot further improve the production efficiency of the transformer.

Disclosure of Invention

This application aim at provides a rubber coating tape, test and balance all-in-one, adopts the technical scheme that this application provided to solve current rubber coating tape machine and still need the manual work to go on in these steps of transformer material loading, detection, balance ejection of compact, still can't realize the process of full automatization rubber coating tape, leads to the rubber coating tape machine unable further improvement transformer production efficiency's problem.

In order to achieve the technical aim, the application provides a novel integrated machine for wrapping adhesive tape, testing and swaying disc, which comprises a transformer conveying mechanism, an adhesive coating mechanism, a first overturning and feeding assembly, a second overturning and feeding assembly, a material moving mechanism, a first detecting mechanism and a swaying mechanism; the rubber coating mechanism is arranged at the discharge end of the transformer conveying mechanism and is used for coating rubber on the transformer; the first overturning and feeding assembly is arranged between the rubber coating mechanism and the transformer conveying mechanism and is used for feeding the transformer conveyed by the transformer conveying mechanism to the rubber coating mechanism; the second overturning feeding assembly is arranged on one side of the rubber coating mechanism; the material moving mechanism is arranged on one side of the rubber coating mechanism, the first detecting mechanism is arranged on one side of the second overturning and feeding assembly, the material swinging mechanism is arranged on one side, far away from the second overturning and feeding assembly, of the first detecting mechanism, and the material moving mechanism is movably arranged above the second overturning and feeding assembly, the first detecting mechanism and the material swinging mechanism and is used for transferring a transformer which is carried on the second overturning and feeding assembly and wrapped with adhesive tape to the first detecting mechanism and transferring the transformer which is detected by the first detecting mechanism to the material swinging mechanism.

Preferably, the encapsulation mechanism comprises an encapsulation table, an adhesive tape feeding assembly, a rotating frame, a rotary driver, a first encapsulation driver, a tape shearing assembly and two supporting jigs; the rubber coating table is arranged at the discharge end of the transformer conveying mechanism, the rotating frame is rotatably arranged on the table top of the rubber coating table, and the first rubber coating driver is arranged on the rubber coating table; the two supporting jigs are respectively arranged on the rotating frame in a rotating way, and the tops of the two supporting jigs are used for supporting the transformer; the pressing jig can move relatively to the supporting jig, and the bottom of the pressing jig can be abutted against the top of the transformer on the supporting jig; the rotary driver is arranged on the rubber coating table (20) and is used for driving the rotating frame to rotate, and the rotating frame drives the two supporting jigs to alternate positions; the first rubber coating driver is used for driving one of the supporting jigs to rotate.

Preferably, the tape shearing assembly comprises a cutter and elastic pieces respectively arranged at two sides of the cutter; the two elastic pieces can reciprocate between the transformers on the two supporting jigs along with the cutter, and the two elastic pieces can be respectively contacted with the side surfaces of the transformers on the two supporting jigs (23).

Preferably, when the first rubber coating driver is used for driving one of the supporting jigs to rotate, the bottoms of the two supporting jigs are respectively provided with a non-circular connecting shaft, the output end of the first rubber coating driver corresponds to the connecting shaft, the connecting shaft on each supporting jig can be arranged in the opening structure in a penetrating mode under the driving of the rotating frame.

Preferably, the encapsulation mechanism further comprises a pressing jig; the pressing jig and the first rubber coating driver are arranged up and down correspondingly, the pressing jig can move relative to the two supporting jigs, and the bottom of the pressing jig can be abutted against the top of the transformer on the supporting jigs.

Preferably, the material moving mechanism comprises a guide structure, two material moving manipulators and a material moving driving assembly, wherein the material moving driving assembly drives the two material moving manipulators to directionally lift and directionally move through the guide structure; one material moving manipulator is movably arranged between the second overturning feeding assembly and the first detecting mechanism, and the other material moving manipulator is movably arranged between the first detecting mechanism and the material arranging mechanism.

Preferably, the guide structure comprises a mounting block, a first guide rail, a first sliding block, a second guide rail, a second sliding block and an arc-shaped guide groove, wherein the two material moving manipulators are respectively arranged on the mounting block, the output end of the material moving driving assembly is connected with a swing arm, the other end of the swing arm is pivoted with the mounting block, the guide groove is used for guiding the swing arm, the first sliding rail and the second sliding rail are respectively arranged on one side of the swing arm along the rotation plane of the swing arm, the first sliding rail and the second sliding rail are arranged at an included angle, the mounting block is in sliding connection with the first sliding rail through the first sliding block, and the first sliding rail is in sliding connection with the second sliding rail through the second sliding block.

Preferably, the material arranging mechanism comprises a material arranging manipulator, a transition station and a plurality of movably arranged arranging discs; the transition station and the swinging plates are respectively arranged at two ends of the conveying direction of the swinging manipulator, and the transition station is arranged at one side, far away from the second overturning and feeding assembly, of the first detection mechanism.

Preferably, the material placing mechanism (7) further comprises a waste conveying mechanism (8) for conveying the unqualified transformer detected by the first detecting mechanism (6) to the outside, and a third overturning feeding assembly (81), wherein the waste conveying mechanism comprises a waste conveying belt arranged below the material placing manipulator, and the third overturning feeding assembly is arranged between the waste conveying belt and the transition station; and the third overturning and feeding assembly is used for feeding the transformer on the transition station onto the waste conveying belt.

Preferably, the encapsulation mechanism further comprises a lifting driver and a second encapsulation driver, the second encapsulation driver and the pressing jig are respectively arranged at the lifting end of the lifting driver, and the output end of the second encapsulation driver is in transmission connection with the pressing jig.

Compared with the prior art, the beneficial effect of this application lies in:

when the integrated machine works, the transformer conveying mechanism is adopted to convey the transformer towards the encapsulation mechanism, and the transformer is overturned and fed onto the encapsulation mechanism through the first overturned feeding assembly, so that the encapsulation mechanism is convenient for packaging the transformer; after the encapsulation mechanism encapsulates the transformer, the encapsulated transformer is fed to the feeding end of the material moving mechanism through the second overturning and feeding assembly, and then the material moving mechanism moves the transformer towards the detecting mechanism and the material arranging mechanism in sequence, so that the detecting mechanism detects the transformer, and finally the material arranging mechanism neatly places the detected transformer so as to facilitate the next processing of the transformer, and the function of fully automatically encapsulating the transformer by the integrated machine is realized; when the first detection mechanism detects that defective transformers are produced, the defective transformers are conveyed out of the integrated machine through the waste conveying mechanism, and then the function of improving the production rate of the defective products of the integrated machine is achieved.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of an integrated taping, testing and wobble plate machine according to an embodiment of the present application;

FIG. 2 is a partial schematic view of an integrated taping, testing and wobble plate machine according to an embodiment of the present application;

FIG. 3 is a schematic illustration of a taping, testing and wobble plate integrated machine encapsulation mechanism of an embodiment of the present application;

FIG. 4 is a schematic diagram of a second embodiment of a taping, testing and wobble plate integrated machine encapsulation mechanism;

FIG. 5 is a second schematic illustration of a portion of an integrated taping, testing and wobble plate machine according to an embodiment of the present application;

fig. 6 is a schematic view of a portion of a taping, testing and wobble plate all-in-one machine according to an embodiment of the present application.

Wherein: 1. a transformer transfer mechanism; 2. a rubber coating mechanism; 3. the first overturning and feeding assembly; 4. the second overturning and feeding assembly; 5. a material moving mechanism; 6. a first detection mechanism; 7. a material arranging mechanism; 8. a waste material conveying mechanism; 9. a transition station; 20. a rubber coating station; 21. an adhesive tape feeding assembly; 22. a rotating frame; 23. a support jig; 24. pressing down the jig; 241. a lifting driver; 25. a rotary driver; 26. a first encapsulated drive; 27. a strap cutting assembly; 271. a cutting driver; 261. an opening structure; 262. an angle detection mechanism; 231. a connecting shaft; 51. a material transferring manipulator; 52. a material moving driving assembly; 53. swing arms; 54. a mounting block; 55. a guide structure; 71. a material arranging manipulator; 72. a swinging plate; 81. a third overturning and feeding assembly; 82. a waste conveyor belt.

Detailed Description

Various embodiments of the present application are disclosed in the following figures, in which numerous practical details are set forth in the following description for purposes of clarity. However, it should be understood that these practical details are not to be taken as limiting the present application. That is, in some embodiments of the present application, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.

It should be noted that all directional indicators such as up, down, left, right, front, and rear … … in the embodiments of the present application are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture such as that shown in the drawings, and if the particular posture is changed, the directional indicator is changed accordingly.

In addition, descriptions such as those related to "first," "second," and the like, are used herein for descriptive purposes only and are not specifically intended to be order or order limiting, nor are they intended to limit the present application solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying a relative importance or an order of implying any particular order among or between such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be regarded as not exist and not within the protection scope of the present application.

For a further understanding of the utility model, features and efficacy of this application, the following examples are set forth to illustrate, together with the drawings, the detailed description of which follows:

the existing assembly equipment cannot realize the function of automatic assembly of various transformers.

In order to solve the above technical problems, the present embodiment provides the following technical solutions:

referring to fig. 1-6, the present embodiment provides an integrated taping, testing and swaying disc 72, which includes a transformer conveying mechanism 1, a taping mechanism 2, a first overturning and feeding assembly 3, a second overturning and feeding assembly 4, a material moving mechanism 5, a first detecting mechanism 6 and a swaying mechanism 7; the rubber coating mechanism 2 is arranged at the discharge end of the transformer conveying mechanism 1 and is used for coating rubber on the transformer; the first overturning and feeding assembly 3 is arranged between the encapsulation mechanism 2 and the transformer conveying mechanism 1 and is used for feeding the transformer conveyed by the transformer conveying mechanism 1 onto the encapsulation mechanism 2; the second upset material loading subassembly 4 set up in one side of encapsulation mechanism 2, first detection mechanism 6 set up in one side of second upset material loading subassembly 4, pendulum material mechanism 7 set up in one side that second upset material loading subassembly 4 was kept away from to first detection mechanism 6, move material mechanism 5 activity set up in the top of second upset material loading subassembly 4, first detection mechanism 6 and pendulum material mechanism 7, move material mechanism 5 and be used for transferring the transformer of the parcel sticky tape that second upset material loading subassembly 4 born to first detection mechanism 6, with the transformer after the detection of first detection mechanism 6 to pendulum material mechanism 7 on.

When the integrated machine works, the transformer is conveyed towards the encapsulation mechanism 2 by adopting the transformer conveying mechanism 1, and the transformer is overturned and fed onto the encapsulation mechanism 2 through the first overturned feeding assembly 3 so as to be encapsulated by the encapsulation mechanism 2; after the encapsulation mechanism 2 encapsulates the transformer, the second overturning and feeding assembly 4 is used for feeding the encapsulated transformer to the feeding end of the material moving mechanism 5, and the material moving mechanism 5 sequentially moves the transformer towards the first detection mechanism 6 and the material swinging mechanism 7, so that the first detection mechanism 6 detects the electrical property of the encapsulated transformer, and the material swinging mechanism 7 finally neatly places the detected transformer so as to facilitate the next processing of the transformer, thereby realizing the function of the full-automatic encapsulation of the transformer by the integrated machine.

In one embodiment, the encapsulation mechanism 2 includes an encapsulation table 20, an adhesive tape feeding assembly 21, a rotating frame 22, a rotary driver 25, a first encapsulation driver 26, a tape shearing assembly 27 and two supporting jigs 23, the encapsulation table 20 is disposed at the discharge end of the transformer conveying mechanism 1, the rotating frame 22 is rotatably disposed on a table surface of the encapsulation table 20, and the first encapsulation driver 26 is disposed on the encapsulation table 20; the two supporting jigs 23 are respectively rotatably arranged on the rotating frame 22, and the tops of the two supporting jigs 23 are used for supporting the transformer; the rotary driver 25 is arranged on the encapsulation table 20 and is used for driving the rotating frame 22 to rotate, and the rotating frame 22 drives the two supporting jigs 23 to alternate positions; the first rubber coating driver 26 is used for driving one of the supporting jigs 23 to rotate, the tape shearing assembly 27 is located at one side of the two supporting jigs 23 and is correspondingly arranged with the space between the two supporting jigs 23, and the tape feeding assembly 21 is located at the outer side of the rotating frame 22.

When the encapsulation mechanism 2 works, firstly, a transformer is fed to a supporting jig 23 far away from an adhesive tape feeding assembly 21 through a first overturning feeding assembly 3, then a rotating frame 22 is driven by a rotary driver 25 to drive the supporting jig 23 to rotate 180 degrees, so that the supporting jig 23 is in transmission connection with the output end of a first encapsulation driver 26, then the supporting jig 23 is driven by the rotating frame 22 to rotate through the first encapsulation driver 26, so that the supporting jig 23 drives the transformer to rotate, and then the rotating transformer pulls an adhesive tape on the adhesive tape feeding assembly 21 (one end of the adhesive tape is adhered to the side surface of the transformer in advance), so that the adhesive tape feeding assembly 21 is driven to discharge the transformer, and the adhesive tape is wound on the periphery of the transformer through the rotating transformer, so that the function of automatically encapsulating the adhesive tape of the integrated machine is achieved;

then, after the adhesive tape is wrapped, the rotary frame 22 is driven by the rotary driver 25 to drive the two supporting jigs 23 to rotate 180 degrees, so that the two supporting jigs 23 are enabled to exchange positions, at the moment, the position of the first rubber coating driver 26 cannot be changed, the adhesive tape is pulled through a transformer on the last supporting jig 23, and therefore the adhesive tape is adhered to the side face of the transformer of the next supporting jig 23 in the process of exchanging positions of the two supporting jigs 23;

finally, the tape cutting assembly 27 moves between the two transformers to cut off the tape between the two transformers, and two ends of the cut tape are respectively stuck to the two transformers, so that the first tape coating driver 26 drives the corresponding supporting jig 23 to rotate again, the next transformer rotates automatically, the automatic tape coating function is realized, meanwhile, after the second turnover feeding assembly 4 takes away the transformer which is carried by the supporting jig 23 and coated with the tape, the first turnover feeding assembly 3 feeds the transformer to be coated onto the corresponding supporting jig 23, and the tape coating steps are repeated sequentially, so that the integrated machine can continuously carry out tape coating action on the transformer to be coated, and the requirements of the integrated machine on efficient and accurate tape coating of the transformer are met.

In one embodiment, the tape cutting assembly 27 includes a cutter and elastic members respectively disposed at both sides of the cutter; the two elastic pieces can reciprocate between the transformers on the two supporting jigs 23 along with the cutter; the cutter (not shown in the drawing) moves towards the position between the two transformers, the adhesive tape between the two transformers is cut off, two elastic pieces (not shown in the drawing) act on two end parts of the adhesive tape, the two end parts are respectively clung to the two transformers, and then the procedures of cutting and pasting the adhesive tape are finished simultaneously, so that the adhesive tape wrapping efficiency of the all-in-one machine is improved. The elastic pieces are made of elastic spring pieces, and the two elastic pieces are outwards formed with two protrusions so that the protrusions can accurately attach the end parts of the adhesive tapes to the end parts of the transformer, and the cutter and the elastic pieces are of the prior art and are not repeated here. It will be appreciated that a cutting driver 271 for driving the cutter to reciprocate is further included, and the cutting driver 271 is of the prior art and will not be described herein.

In this embodiment, in order to smoothly drive the first encapsulation driver 26 to rotate the supporting jigs 23, non-circular connecting shafts 231 are respectively disposed at the bottoms of the two supporting jigs 23, the output end of the first encapsulation driver 26 is provided with a non-circular opening structure 261 corresponding to the connecting shafts 231, and the connecting shaft 231 on each supporting jig 23 can be driven by the rotating frame 22 to pass through the opening structure 261; specifically, the connection shaft 231 is adapted to be concave-convex with the opening structure 261 and both are detachably drive-connected. When one of the transformers is completely encapsulated, the rotating frame 22 is driven by the rotary driver 25 to drive the two supporting jigs 23 to rotate, so that the connecting shaft 231 of the previous supporting jig 23 is far away from the output end of the first encapsulating driver 26, and then the connecting shaft 231 of the next supporting jig 23 is close to and penetrates through the opening structure 261 of the first encapsulating driver 26, when the output end of the first encapsulating driver 26 rotates, two inner side surfaces of the opening structure 261 respectively act on two sides of the connecting shaft 231, the output end of the first encapsulating driver 26 drives the connecting shaft 231 to rotate, and the supporting jig 23 is driven to drive the transformer to rotate, so that the function of automatically encapsulating the transformer is achieved; preferably, the opening structure 261 is a through slot with a rectangular cross section, and a connecting portion is formed at the end of the connecting shaft 231 corresponding to the through slot, so that the function that the opening structure 261 acts on the connecting shaft 231 to drive the supporting jig 23 to rotate is satisfied. It can be appreciated that the angle detection mechanism 262 is provided on the first rubber coating driver 26, so that when the first rubber coating driver 26 drives the supporting jig 23 to drive the transformer to automatically wrap the rubber belt, the ports on two sides of the opening structure 261 keep a fixed angle, so that the connecting shafts 231 of different supporting jigs 23 can smoothly penetrate into the opening structure 261, thereby being beneficial to improving the stability of the first rubber coating driver 26 for driving the supporting jig 23 to drive the transformer to rotate, and the angle detection mechanism 262 can be realized by adopting the encoder and other existing technologies, which are not repeated herein.

In other embodiments, the encapsulation mechanism 2 further includes a pressing jig 24, where the pressing jig 24 and the first encapsulation driver 26 are disposed up and down correspondingly, the pressing jig 24 and the two support jigs 23 move relatively, and the bottom of the pressing jig 24 can abut against the top of the transformer on one of the support jigs 23; the working end of the pressing jig 24 and the supporting jig 23 can freely rotate, so that the pressing jig 24 and the supporting jig 23 can rotate along with the transformer while fixing the transformer, the process of wrapping the adhesive tape on the transformer is further completed, and meanwhile, the rubber coating table 20 is further provided with a lifting driver 241 for driving the pressing jig 24 to move up and down.

Specifically, when the encapsulation mechanism 2 works, after the supporting jig 23 carrying the unencapsulated transformer is in transmission connection with the output end of the first encapsulation driver 26, the pressing jig 24 is moved close to the supporting jig 23 and abuts against the top of the transformer, so that the transformer is fixed under the combined action of the pressing jig 24 and the supporting jig 23, and the supporting jig 23 is prevented from being driven by the first encapsulation driver 26 to drive the transformer to shift easily in the rotating process, and the accuracy of the encapsulation of the transformer is improved. It can be appreciated that, in order to facilitate replacement of different transformers for tape wrapping, when the rotary driver 25 drives the rotary frame 22 to drive the supporting jig 23 to rotate, or when the first overturning and feeding assembly 3 and the second overturning and feeding assembly 4 respectively feed and discharge the supporting jig 23, the lifting driver 241 should be driven to press the pressing jig 24 away from the supporting jig 23, so that the rotary driver 25 drives the rotary frame 22 to drive the supporting jig 23 to rotate, and the transformers can be smoothly fed or discharged on the supporting jig 23.

In this embodiment, in order to drive the transformer to rotate, a second glue-wrapping driver (not shown in the drawing) may be further disposed at the lifting end of the lifting driver 241, so that the second glue-wrapping driver can move up and down along with the pressing jig 24, and then the output end of the second glue-wrapping driver is in transmission connection with the pressing jig 24, and when the end of the pressing jig 24 abuts against the top of the transformer, the pressing jig 24 is driven by the second glue-wrapping driver to drive the transformer to rotate, so that the adhesive tape is wound around the periphery of the transformer, and the function of automatically wrapping the adhesive tape of the transformer can be achieved.

In other embodiments, in order to improve the fixing effect of the transformer on the two supporting jigs 23, the number of the pressing jigs 24 is two, and the two pressing jigs 24 are respectively corresponding to the two supporting jigs 23 one by one, so as to realize the function of fixing the two transformers by the two pressing jigs 24 and the two supporting jigs 23 at the same time; when two pressing jigs 24 are adopted, in the process of feeding and discharging the supporting jigs 23 by the first overturning and feeding assembly 3 and the second overturning and feeding assembly 4 respectively, the corresponding pressing jigs 24 should be far away from the supporting jigs 23 in the working state, so that the transformer can be fed or discharged on the supporting jigs 23 smoothly.

In one embodiment, the material transferring mechanism 5 includes two material transferring manipulators 51, and a material transferring driving assembly 52 for driving the two material transferring manipulators 51 to lift and move; one material moving manipulator 51 is movably arranged between the second overturning and feeding assembly 4 and the first detection mechanism 6, and correspondingly, the other material moving manipulator 51 is movably arranged between the first detection mechanism 6 and the material arranging mechanism 7. Preferably, two material moving manipulators 51 are respectively arranged on an installation block 54, so that the installation block 54 can drive the two material moving manipulators 51 to move at the same time, the output end of a material moving driving assembly 52 is connected with a swing arm 53, the other end of the swing arm 53 is pivoted with the installation block 54, and the swing arm 53 is driven to rotate by the material moving driving assembly 52, so that the swing arm 53 drives the installation block 54 to move up and down, and the function that the installation block 54 drives the two material moving manipulators 51 to move up and down is achieved; in other embodiments, a guiding structure 55 is further provided to guide the lifting movement of the mounting block 54 and the rotation of the swing arm 53, so as to help to improve the function of the two material moving manipulators 51 for accurately moving the transformer; the guide structure 55 is composed of two guide rails, two sliding blocks and an arc-shaped guide groove (not shown in the drawing); preferably, the guide groove is a semicircular groove, the guide groove is used for guiding the swing arm 53, the first sliding rail and the second sliding rail are respectively arranged on one side of the swing arm 53 in the rotation direction, the first sliding rail and the second sliding rail are arranged in an included angle, the mounting block 54 is in sliding connection with the first sliding rail through the first sliding block, and the first sliding rail is in sliding connection with the second sliding rail through the second sliding block; in the process that the material moving driving assembly 52 drives the swing arm 53 to swing, the installation block 54 pivoted to one end of the swing arm 53 slides along the arc-shaped guide groove, and the installation block 54 drives the two material moving manipulators 51 to lift and horizontally slide along the directions of the first sliding rail and the second sliding rail so as to ensure that the two material moving manipulators 51 accurately move the transformer. It should be noted that the two guide rails, the two sliding blocks and the arc-shaped guide groove belong to the prior art, and are not described here again.

In one embodiment, the first detecting mechanism 6 is disposed in the middle of the conveying directions of the two material moving manipulators 51, and is used for detecting the electrical performance of the transformer wrapped with the adhesive tape; first, the mounting block 54 drives the former material moving manipulator 51 to clamp the undetected transformer to move to the detection station of the first detection mechanism 6 for detection; then the mounting block 54 drives the former material moving manipulator 51 to clamp the next transformer to move to the detection station of the first detection mechanism 6 for detection, and at the same time, the mounting block 54 drives the latter material moving manipulator 51 to clamp the detected transformer on the detection station of the first detection mechanism 6 and moves the detected transformer to the feeding end of the material placing mechanism 7, so that the material placing mechanism 7 places the transformer, and the above processes are sequentially circulated; thereby can be accurate, orderly remove the transformer to the detection station of first detection mechanism 6 and the feed end of pendulum material mechanism 7 in proper order through two material manipulators 51 to realize this all-in-one and accurately carry out the function that electrical property detected and pendulum material to the transformer of packing up the sticky tape, and then be favorable to improving the high efficiency and the stability of this all-in-one production transformer.

It can be understood that the second overturning and feeding assembly 4 is used for overturning and feeding the transformer to the feeding end of the material moving mechanism 5, so that the second overturning and feeding assembly 4 is used for downwards arranging the pins of the transformer, the material moving manipulator 51 of the material moving mechanism 5 is used for conveniently transferring the transformer with the downward pins to the first detecting mechanism 6, and a plurality of insertion holes are formed in the first detecting mechanism 6, corresponding to the pins of the transformer, so that the first detecting mechanism 6 can smoothly detect the electrical property of the transformer.

In other embodiments, when the second overturning and feeding assembly 4 is not needed to set the pins of the transformer downward, the first detection mechanism 6 includes a probe that can be movably set, the second overturning and feeding assembly 4 is used for overturning and feeding the transformer to the feeding end of the moving mechanism 5, so that the second overturning and feeding assembly 4 is used for horizontally or upwardly setting the pins of the transformer, the second overturning and feeding assembly 4 is used for stably placing the transformer at the feeding end of the moving mechanism 5, and the moving manipulator 51 of the moving mechanism 5 is used for stably transferring the transformer to the first detection mechanism 6, at this time, the probe on the first detection mechanism 6 moves towards the pins of the transformer and contacts with the pins of the transformer, and the function of detecting the electrical property of the transformer by the first detection mechanism 6 can be realized.

In one embodiment, the material placing mechanism 7 includes a material placing manipulator 71, a transition station 9, and a plurality of swing plates 72 movably disposed, where the transition station 9 and the plurality of swing plates 72 are respectively disposed at two ends of the conveying direction of the material placing manipulator 71, and the transition station 9 is disposed at one side of the first detecting mechanism 6 away from the second overturning and feeding assembly 4; specifically, before the transformer is placed, the transformer is sent to the first detection mechanism 6 by the previous material moving manipulator 51 to be detected, and then the detected transformer is transferred to the transition station 9 by the next material moving manipulator 51, so that the material placing manipulator 71 places the transformers transferred to the transition station 9 one by one on the placing tray 72, and the transformers are transferred to the next process by moving the placing tray 72 at one time, thereby being beneficial to improving the production efficiency of the transformers; in other embodiments, a wobble plate 72 moving assembly for driving the plurality of wobble plates 72 to move is further provided, preferably, the wobble plate 72 moving assembly is implemented by using a conveyor belt, and the position of one or more wobble plates 72 is moved by using the conveyor belt, so that the wobble material manipulator 71 sequentially places transformers on the same wobble plate 72 and different wobble plates 72, which is helpful for improving the working efficiency and accuracy of transformer placement by the wobble material assembly. It should be noted that the material placing manipulator 71 belongs to the prior art, and is not described herein. It will be appreciated that the number of wobble plates 72 is at least two to facilitate the replacement of different wobble plates 72 for receiving transformers.

In one embodiment, the material placing mechanism 7 further includes a waste material conveying mechanism 8, and the unqualified transformer is conveyed out of the integrated machine through the waste material conveying mechanism 8, so that the function of improving the production qualification rate of the integrated machine is achieved. The waste conveying mechanism 8 comprises a waste conveying belt 82 arranged below the material placing manipulator 71 and a third overturning feeding assembly 81, the waste conveying belt 82 is positioned on one side of the transition station 9, and the third overturning feeding assembly 81 is positioned between the waste conveying belt 82 and the transition station 9; when the transformer detected by the first detection mechanism 6 is unqualified, the unqualified transformer is transferred to the transition station 9 by the material transferring manipulator 51, and then the unqualified transformer is fed onto the waste conveying belt 82 through the third overturning and feeding assembly 81, so that the waste conveying belt 82 can conveniently convey the unqualified transformer out of the all-in-one machine; when this transformer is qualified, put the qualified transformer on the transition station 9 to the wobble plate 72 through the pendulum material manipulator 71 is direct, perhaps turn over the material loading of passing transformer to waste material conveyer belt 82 through third upset material loading subassembly 81, waste material conveyer belt 82 is inoperative this moment, so that pendulum material manipulator 71 is direct puts the qualified transformer on the waste material conveyer belt 82 to the wobble plate 72, it is understood that after the transformer of pin orientation is detected to first detection mechanism 6, will turn over the material loading to waste material conveyer belt 82 through third upset material loading subassembly 81, make the pin of third upset material loading subassembly 81 with the transformer set up, be favorable to improving the stability that the transformer was put and be convenient for to the transformer, help pendulum material manipulator 71 to put the transformer steadily, neatly on the wobble plate 72.

In other embodiments, the transition station 9 may be further configured as a second detection mechanism, where the second detection mechanism is different from the first detection mechanism 6, and the second detection mechanism is used for detecting the transformer again, so as to further improve the qualification rate of the transformer, and in order to expand the detection range of the transformer, the second detection mechanism is different from the first detection mechanism 6, so as to detect multiple electrical properties of the transformer; it should be noted that, the first detecting mechanism 6 and the second detecting mechanism are both of the prior art, and are not described herein.

It should be noted that, the first overturning feeding assembly 3, the second overturning feeding assembly 4, and the third overturning feeding assembly 81 all belong to the prior art, and are not described herein again.

The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the present application in any way, and any simple modification, equivalent variations and modification made to the above embodiments according to the technical principles of the present application are within the scope of the technical solutions of the present application.

Claims (10)

1. The utility model provides an adhesive tape, test and balance all-in-one which characterized in that: the device comprises a transformer conveying mechanism (1), an encapsulation mechanism (2), a first overturning feeding assembly (3), a second overturning feeding assembly (4), a material moving mechanism (5), a first detecting mechanism (6) and a material arranging mechanism (7);

the rubber coating mechanism (2) is arranged at the discharge end of the transformer conveying mechanism (1) and is used for coating rubber on the transformer;

the first overturning feeding assembly (3) is arranged between the rubber coating mechanism (2) and the transformer conveying mechanism (1) and is used for feeding the transformer conveyed by the transformer conveying mechanism (1) onto the rubber coating mechanism (2);

the second overturning feeding assembly (4) is arranged on one side of the rubber coating mechanism (2); the material moving mechanism (5) is arranged on one side of the rubber coating mechanism (2), the first detecting mechanism (6) is arranged on one side of the second overturning and feeding assembly (4), the material swinging mechanism (7) is arranged on one side, far away from the second overturning and feeding assembly (4), of the first detecting mechanism (6), the material moving mechanism (5) is movably arranged above the second overturning and feeding assembly (4), the first detecting mechanism (6) and the material swinging mechanism (7) and is used for transferring a transformer, which is borne on the second overturning and feeding assembly (4) and wrapped with rubber belts, onto the first detecting mechanism (6) and transferring the transformer, which is detected by the first detecting mechanism (6), onto the material swinging mechanism (7).

2. The integrated taping, testing and wobble plate machine of claim 1, wherein: the rubber coating mechanism (2) comprises a rubber coating table (20), a rubber belt feeding assembly (21), a rotating frame (22), a rotary driver (25), a first rubber coating driver (26), a belt shearing assembly (27) and two supporting jigs (23); the rubber coating table (20) is arranged at the discharge end of the transformer conveying mechanism (1), the rotating frame (22) is rotatably arranged on the table top of the rubber coating table (20), and the first rubber coating driver (26) is arranged on the rubber coating table (20); the two supporting jigs (23) are respectively arranged on the rotating frame (22) in a rotating way, and the tops of the two supporting jigs (23) are used for supporting the transformer; the rotary driver (25) is arranged on the rubber coating table (20) and is used for driving the rotating frame (22) to rotate, and the rotating frame (22) drives the two supporting jigs (23) to alternate positions; the first rubber coating driver (26) is used for driving one of the supporting jigs (23) to rotate.

3. The integrated taping, testing and wobble plate machine of claim 2, wherein: the tape shearing assembly (27) comprises a cutter and elastic pieces respectively arranged at two sides of the cutter; the two elastic pieces can reciprocate between the transformers on the two supporting jigs (23) along with the cutter, and the two elastic pieces can be respectively contacted with the side surfaces of the transformers on the two supporting jigs (23).

4. The integrated taping, testing and wobble plate machine of claim 2, wherein: the bottoms of the two supporting jigs (23) are respectively provided with a non-circular connecting shaft (231), the output end of the first rubber coating driver (26) is provided with a non-circular opening structure (261) corresponding to the connecting shafts (231), and the connecting shafts (231) on each supporting jig (23) can be driven by the rotating frame (22) to penetrate through the opening structure (261).

5. The integrated taping, testing and wobble plate machine of claim 2, wherein: the rubber coating mechanism (2) further comprises a pressing jig (24); the pressing jig (24) and the first rubber coating driver (26) are arranged up and down correspondingly, the pressing jig (24) can move relative to the two supporting jigs (23), and the bottom of the pressing jig (24) can be abutted against the top of the transformer on the supporting jigs (23).

6. The integrated taping, testing and wobble plate machine of claim 1, wherein: the material moving mechanism (5) comprises a guide structure (55), two material moving manipulators (51) and a material moving driving assembly (52), wherein the material moving driving assembly (52) drives the two material moving manipulators (51) to directionally lift and directionally move through the guide structure (55); one material moving manipulator (51) is movably arranged between the second overturning feeding assembly (4) and the first detecting mechanism (6), and the other material moving manipulator (51) is movably arranged between the first detecting mechanism (6) and the material arranging mechanism (7).

7. The integrated taping, testing and wobble plate machine of claim 6, wherein: the guide structure (55) comprises a mounting block (54), a first guide rail, a first sliding block, a second guide rail, a second sliding block and an arc-shaped guide groove, wherein the two material moving manipulators (51) are respectively arranged on the mounting block (54), the output end of the material moving driving assembly (52) is connected with a swing arm (53), the other end of the swing arm (53) is pivoted with the mounting block (54), the guide groove is used for guiding the swing arm (53), the first sliding rail and the second sliding rail are respectively arranged on one side of the swing arm (53) along the rotating plane of the swing arm (53), the first sliding rail and the second sliding rail are arranged at an included angle, the mounting block (54) is in sliding connection with the first guide rail through the first sliding block, and the first sliding rail is in sliding connection with the second guide rail through the second sliding block.

8. The integrated taping, testing and wobble plate machine of claim 1, wherein: the material arranging mechanism (7) comprises a material arranging manipulator (71), a transition station (9) and a plurality of movably arranged swinging plates (72); transition station (9) and a plurality of wobble plate (72) set up respectively in the both ends of pendulum material manipulator (71) direction of delivery, transition station (9) set up in one side that second upset material loading subassembly (4) were kept away from to first detection mechanism (6).

9. The integrated taping, testing and wobble plate machine of claim 8, wherein: the material placing mechanism (7) further comprises a waste conveying mechanism (8) for conveying the unqualified transformer detected by the first detecting mechanism (6) to the outside, and a third overturning feeding assembly (81), wherein the waste conveying mechanism comprises a waste conveying belt (82) arranged below the material placing manipulator (71), and the third overturning feeding assembly (81) is arranged between the waste conveying belt (82) and the transition station (9); the third overturning and feeding assembly (81) is used for feeding the transformer on the transition station (9) onto the waste conveying belt (82).

10. The integrated taping, testing and wobble plate machine of claim 5, wherein: the rubber coating mechanism (2) further comprises a lifting driver (241) and a second rubber coating driver, the second rubber coating driver and the pressing jig (24) are respectively arranged at the lifting end of the lifting driver (241), and the output end of the second rubber coating driver is in transmission connection with the pressing jig (24).