CN220315494U - Automatic production line for PCR (polymerase chain reaction) plates - Google Patents

Automatic production line for PCR (polymerase chain reaction) plates Download PDF

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Publication number
CN220315494U
CN220315494U CN202322023115.XU CN202322023115U CN220315494U CN 220315494 U CN220315494 U CN 220315494U CN 202322023115 U CN202322023115 U CN 202322023115U CN 220315494 U CN220315494 U CN 220315494U
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area
equipment
feeding
injection molding
molding machine
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贾国华
朱宝昌
李仁道
鲁松林
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Suzhou Xunyiko System Technology Co ltd
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Suzhou Xunyiko System Technology Co ltd
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Abstract

The utility model provides an automatic production line of a PCR (polymerase chain reaction) plate, which is applied to the technical field of PCR plate production and comprises a testing area, a transportation area and a packaging area which are sequentially connected, wherein the testing area comprises at least one first feeding mechanism and at least one second feeding mechanism, the product output ends of the first feeding mechanism and the second feeding mechanism are connected with the transportation area, and the waste output end is connected with a collecting area; the transportation area comprises a buffer station, the output end of the buffer station is connected with the packaging area, and the packaging area comprises a packaging device and an identification device. This PCR board automation line, through the cooperation between rational layout and the equipment, utilize the equipment that the test area set up to detect the material of production, utilize the assembly line in transportation district to transport qualified material to the encapsulation district, encapsulate and paste the mark through each equipment in encapsulation district, realize the automated production of production, detection, encapsulation overall process, improve production efficiency, reduce the cost of doing separately.

Description

Automatic production line for PCR (polymerase chain reaction) plates
Technical Field
The utility model belongs to the technical field of PCR plate production, and particularly relates to an automatic production line of a PCR plate.
Background
The PCR plate is a carrier mainly used as a primer, taqDNA polymerase, dNTP, template nucleic acid, mg, buffer solution and the like which participate in amplification reaction in polymerase chain reaction. The material of the material is mainly polypropylene (PP) at present, can be better suitable for repeated high-low temperature setting in the PCR reaction process, and can realize high-temperature high-pressure sterilization operation.
At present, in the PCR production and manufacturing process, full-automatic production of manufacturing, detecting and packaging of a PCR plate cannot be realized, the efficiency of production and manufacturing is low, and the labor cost is high.
Therefore, it is needed to provide an automatic production line to realize the automatic production of the whole process of production, detection and encapsulation, and improve the production efficiency.
Disclosure of Invention
In view of the problems in the prior art, the utility model aims to provide an automatic production line of a PCR plate, which is characterized in that by reasonably arranging and mutually matching all devices, the produced products are detected by using the devices arranged in a test area, qualified products are transported to a packaging area by using a production line of a transportation area, and packaging and labeling are carried out by using all the devices in the packaging area, so that the automatic production of the whole processes of production, detection and packaging is realized, the production efficiency is improved, and the labor division cost is reduced.
The automatic production line of the PCR plate comprises a testing area, a transportation area and a packaging area which are sequentially connected, wherein the testing area comprises at least one first feeding mechanism and at least one second feeding mechanism, the product output ends of the first feeding mechanism and the second feeding mechanism are connected with the transportation area, and the waste output end is connected with a collecting area;
the transportation area comprises a buffer station, the output end of the buffer station is connected with the packaging area, and the packaging area comprises a packaging device and an identification device.
Preferably, the first feeding mechanism and the second feeding mechanism comprise an electrical measurement device, an AOI detection device and a laser etching device which are sequentially arranged; the first feeding mechanism further comprises a single-color injection molding machine for feeding the electrical measurement equipment, the second feeding mechanism further comprises a first double-color injection molding machine and a second double-color injection molding machine which are distributed relatively, and the first double-color injection molding machine and the second double-color injection molding machine are respectively located at two sides of the electrical measurement equipment, the AOI detection equipment and the laser etching equipment.
Preferably, the transportation area comprises a first feeding area, a second feeding area and a third feeding area, one sides of the first feeding area and the second feeding area are respectively connected with the testing area, the other sides of the first feeding area and the second feeding area are connected with the third feeding area, and the other sides of the third feeding area are connected with the packaging area through a buffer station.
Preferably, the first feeding area comprises two pipeline lines, the second feeding area comprises five pipeline lines, the third feeding area comprises seven pipeline lines, and the two pipeline lines of the first feeding area and the five pipeline lines of the second feeding area are respectively matched with the seven pipeline lines of the third feeding area.
Preferably, truss manipulators for grabbing materials are arranged on the single-color injection molding machine, the double-color injection molding machine I and the double-color injection molding machine II, a collecting area is arranged beside the single-color injection molding machine, the double-color injection molding machine I and the double-color injection molding machine II, the collecting area comprises a waste assembly line, and a waste hopper for collecting waste is arranged on the waste assembly line.
Preferably, the test area comprises a first test line and a second test line, the first test line and the second test line penetrate through electrical measurement equipment, AOI detection equipment and laser etching equipment to be connected with the transport area, an electrical measurement instrument is arranged on the electrical measurement equipment, the AOI detection equipment comprises a detection module and a recovery box, and a laser etching machine is arranged in the laser etching equipment.
Preferably, the packaging device comprises bagging equipment, middle box loading equipment, boxing equipment and box sealing equipment which are sequentially arranged, the identification device comprises middle box labeling equipment and labeling code scanning equipment, the middle box labeling equipment is positioned between the middle box loading equipment and the boxing equipment, and the labeling code scanning equipment is arranged at the output end of the box sealing equipment.
Preferably, the bagging equipment comprises a self-sealing bag feeding mechanism and a self-sealing bag filling mechanism; the middle box loading equipment comprises a middle box loading mechanism; the output end of the middle box loading device is provided with a middle box sealing device comprising a middle box sealing mechanism; the middle box labeling equipment comprises an adjusting mechanism for adjusting a labeling mechanism I;
the side of the boxing equipment is provided with box opening equipment, the boxing equipment and the box opening equipment are both erected on a roller assembly line, the box opening equipment comprises a carton feeding mechanism and a carton opening mechanism, the boxing equipment comprises a positioning mechanism for positioning cartons and a manipulator for boxing, and the roller assembly line at the output end of the boxing equipment is also provided with a pressing mechanism for fixing the tops of the cartons;
the box sealing equipment is also erected on a roller assembly line and comprises a box sealing mechanism; the labeling and code scanning device comprises a labeling mechanism II.
The beneficial effects of the utility model are as follows: according to the automatic production line of the PCR plate, through reasonable layout and mutual matching among the devices, the devices arranged in the test area are utilized to detect produced products, the assembly line of the transport area is utilized to transport qualified products to the packaging area, and the devices in the packaging area are used for packaging and labeling, so that the automatic production of the whole process of production, detection and packaging is realized, the production efficiency is improved, and the labor division cost is reduced; in addition, through first feed mechanism and second feed mechanism realization monochromatic test and double-colored test, through the overall arrangement design of assembly line, improve space utilization.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a first feeding mechanism according to the present utility model;
FIG. 3 is a schematic diagram of a second feeding mechanism according to the present utility model;
FIG. 4 is a schematic diagram of the structure of the test line of the present utility model;
FIG. 5 is a schematic diagram of the structure of an AOI detection apparatus of the present utility model;
FIG. 6 is a schematic view of the structure of the present utility model of the middlebox;
FIG. 7 is a schematic structural view of the bagging apparatus of the present utility model;
FIG. 8 is a schematic structural view of the cartridge-in-cartridge mechanism of the present utility model;
fig. 9 is a schematic structural view of the box opening apparatus of the present utility model;
FIG. 10 is a schematic view of the structure of the boxing apparatus of the present utility model;
fig. 11 is a schematic structural view of the box sealing apparatus of the present utility model.
Marked in the figure as: 1. a first feeding mechanism; 2. the second feeding mechanism; 3. a caching station; 4. bagging equipment; 5. a middlebox apparatus; 6. labeling equipment for middle boxes; 7. a boxing apparatus; 8. the box sealing equipment; 9. labeling and code scanning equipment; 10. the box opening equipment; 11. a single-color injection molding machine; 12. an electrical measurement device; 13. an AOI detection device; 14. a first test line; 15. laser carving equipment; 16. a first double-color injection molding machine; 17. a second double-color injection molding machine; 18. a second test line; 20. a waste assembly line; 21. an electrical measuring instrument; 22. a detection module; 23. a recovery box; 24. a self-sealing bag feeding mechanism; 25. a self-sealing bag mechanism is arranged; 26. a middle box loading mechanism; 27. a middle box sealing mechanism; 29. an adjusting mechanism; 30. a labeling mechanism I; 31. a carton feeding mechanism; 32. a carton opening mechanism; 33. a manipulator; 34. a positioning mechanism; 35. a compressing mechanism; 36. a box sealing mechanism; 37. and a labeling mechanism II.
Detailed Description
Example 1
As shown in FIG. 1, the automatic production line of the PCR plate comprises a testing area, a transportation area, a packaging area and a collecting area which are sequentially connected. The testing area is used for detecting products through various devices, reject unqualified products, the transportation area is designed through the layout of the assembly line, the qualified products are transported to the packaging area, the packaging area is used for packaging the qualified products through bagging, boxing and other operations and then labeling, the collecting area comprises a waste assembly line 20, and a waste hopper used for collecting waste is mounted on the waste assembly line 20 and used for collecting waste generated by the single-color injection molding machine 11, the double-color injection molding machine I16 and the double-color injection molding machine II 17.
As shown in fig. 1, the transport zone includes a first feeding zone, a second feeding zone, and a third feeding zone. One side of the first feeding area and one side of the second feeding area are respectively connected with the testing area, the other side of the first feeding area is connected with the third feeding area, the other side of the third feeding area is connected with the packaging area, the transportation area further comprises a buffer station 3, the buffer station 3 is located the third feeding area, the output end of the buffer station 3 is connected with the packaging area, and different pipelines in the transportation area are used for transporting products of different specifications.
In a specific embodiment, the first feeding area comprises two pipeline lines, a first feeding mechanism 1 and a second feeding mechanism 2 are arranged at the side of the first feeding area, and products are transported to the buffer station 3 through the two pipeline lines respectively; the second feeding area comprises five pipeline lines, a first feeding mechanism 1 and four second feeding mechanisms 2 are arranged at the side of the second feeding area, and products are transported to the buffer station 3 through the five pipeline lines respectively; and the third feeding area comprises seven pipelines for receiving products transported by the two pipelines and the five pipelines, so that the products with the same specification can be conveniently subjected to subsequent packaging operation.
As shown in fig. 1 to 3, the test area is composed of a plurality of first feeding mechanisms 1 and second feeding mechanisms 2, the first feeding mechanisms 1 and the second feeding mechanisms 2 are distributed beside the first feeding area and the second feeding area, the product output ends of the first feeding mechanisms 1 and the second feeding mechanisms 2 are connected with the transport area, and the waste output ends are connected with the collecting area.
The test area comprises a single-color product feeding mode and a double-color product feeding mode, wherein the first feeding mechanism 1 is used for single-color product feeding, and the second feeding mechanism 2 is used for double-color product feeding. Therefore, the first feeding mechanism 1 comprises a single-color injection molding machine 11, and the second feeding mechanism 2 comprises a first double-color injection molding machine 16 and a second double-color injection molding machine 17 which are distributed oppositely.
The test area realizes single-color product feeding through the single-color injection molding machine 11, realizes double-color product feeding through the double-color injection molding machine I16 and the double-color injection molding machine II 17, and detects through the electric measuring equipment 12, the AOI detecting equipment 13 and the laser engraving equipment 15 which are sequentially arranged. Wherein, the electrical measurement equipment 12, the AOI detection equipment 13 and the laser carving equipment 15 in the first feeding mechanism 1 are arranged at the side of the single-color injection molding machine 11, and the electrical measurement equipment 12, the AOI detection equipment 13 and the laser carving equipment 15 in the second feeding mechanism 2 are arranged between the first double-color injection molding machine 16 and the second double-color injection molding machine 17.
As shown in fig. 4, due to different product specifications, the test area may be provided with a plurality of test lines, in a specific embodiment, two test lines are provided, namely, a first test line 14 and a second test line 18, and the first test line 14 and the second test line 18 are connected with the transport area through the electrical measuring device 12, the AOI detecting device 13 and the laser carving device 15.
As shown in fig. 2 and 3, truss manipulators for grabbing materials are mounted on the single-color injection molding machine 11, the double-color injection molding machine one 16 and the double-color injection molding machine two 17, and collecting areas are arranged beside the single-color injection molding machine 11, the double-color injection molding machine one 16 and the double-color injection molding machine two 17.
As shown in fig. 2, in the single-color product feeding mode, products are placed on a test line from the single-color injection molding machine 11 by a truss manipulator of the single-color injection molding machine 11, and then waste is taken out from the single-color injection molding machine 11 and placed on the waste assembly line 20, transported by the waste assembly line 20, and convenient to recycle.
As shown in fig. 3, in the two-color product feeding mode, the product in the first two-color injection molding machine 16 is put into the second two-color injection molding machine 17 for secondary injection molding by the truss manipulator on the first two-color injection molding machine 16, after the secondary injection molding is completed, the product is put into the test line by the truss manipulator, and then the waste is taken out from the injection molding machine, is put onto the waste assembly line 20, is transported by the waste assembly line 20, and is convenient to recycle.
As shown in fig. 2 to 5, the electrical measuring device 12 is provided with an electrical measuring instrument 21 for detecting leakage of the PCR board. AOI check out test set 13 includes detection module 22 and collection box 23, and detection module 22 includes a plurality of CCDs, detects product quality through detection module 22 automated inspection, detects whether product is all around and the upper surface has the defect through the vision, for example: bubbles, black spots, scratches, breakage, material shortage, dirt, burrs and the like, and if the product has defects, rejecting the unqualified product into the recovery box 23 for recovery. Install radium carving machine in radium carving equipment 15, print the number on the product through radium carving machine is automatic, the printing position of different products is the same.
As shown in fig. 1, the packaging area comprises a packaging device and a marking device, the packaging device comprises bagging equipment 4, middle box loading equipment 5, boxing equipment 7 and box sealing equipment 8 which are sequentially arranged, the marking device comprises middle box labeling equipment 6 and labeling and code scanning equipment 9, the middle box labeling equipment 6 is positioned between the middle box loading equipment 5 and the box loading equipment 7, and the labeling and code scanning equipment 9 is arranged at the output end of the box sealing equipment 8.
As shown in fig. 7, the bagging apparatus 4 includes a self-sealing bag feeding mechanism 24 and a self-sealing bag filling mechanism 25; each assembly line is correspondingly provided with a self-sealing bag mechanism 25, the self-sealing bag feeding mechanism 24 is used for feeding self-sealing bags, a self-sealing bag can be filled with a set number of products, and in a specific embodiment, 10 products with the same specification can be filled in one self-sealing bag.
As shown in fig. 6, the middlebox apparatus 5 includes a middlebox mechanism 26, a middlebox is transported by the middlebox feeding mechanism, a self-sealing bag is taken by the middlebox mechanism 26 and put into the middlebox, and a self-sealing bag is put into one middlebox for packaging.
As shown in fig. 8, the output end of the middlebox apparatus 5 is provided with a middlebox apparatus including a middlebox mechanism 27, and the middlebox is tape-packaged by the middlebox mechanism 27 by tape supply.
As shown in fig. 10, the middle box labeling apparatus 6 includes an adjusting mechanism 29 for adjusting the first labeling mechanism 30, and the position of the first labeling mechanism 30 is adjusted by the adjusting mechanism 29, so that the labeling position is ensured to be accurate.
As shown in fig. 1, 9 and 10, the boxing apparatus 7 is provided with a box opening apparatus 10 at the side thereof, and the boxing apparatus 7 and the box opening apparatus 10 are both installed on a roller assembly line. Wherein, unpacking equipment 10 includes carton feed mechanism 31, carton unpacking mechanism 32, opens the carton that passes through carton feed mechanism 31 through carton unpacking mechanism 32, and automatic molding is convenient for follow-up vanning operation.
As shown in fig. 10, the boxing apparatus 7 comprises a positioning mechanism 34 and a manipulator 33, and a compacting mechanism 35 is further installed on a roller assembly line at the output end of the boxing apparatus 7. Wherein, positioning mechanism 34 is used for the carton location that comes from transporting, and the manipulator 33 is automatic to put into the carton with the product, and hold-down mechanism 35 is used for compressing tightly the carton top, is convenient for follow-up joint sealing operation.
As shown in fig. 11, the box sealing device 8 is also erected on the roller assembly line and comprises a box sealing mechanism 36 for sealing the top of the cartons; the labeling and code scanning device 9 comprises a labeling mechanism II 37, and the structure and principle of the labeling mechanism II 37 are the same as those of the labeling mechanism I30.
In addition, the data in the labeling and code scanning equipment 9, the middle box labeling equipment 6 and the laser carving equipment 15 need to be transmitted to a customer MES system or an industrial personal computer through a PLC, so that the data management is facilitated.
The foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (8)

  1. The automatic production line of the PCR plates is characterized by comprising a testing area, a transportation area and a packaging area which are sequentially connected, wherein the testing area comprises at least one first feeding mechanism (1) and one second feeding mechanism (2), the product output ends of the first feeding mechanism (1) and the second feeding mechanism (2) are connected with the transportation area, and the waste output end is connected with a collecting area;
    the transportation area comprises a buffer station (3), the output end of the buffer station (3) is connected with the packaging area, and the packaging area comprises a packaging device and an identification device.
  2. 2. The automatic production line of the PCR plates according to claim 1, wherein the first feeding mechanism (1) and the second feeding mechanism (2) comprise an electrical measuring device (12), an AOI detecting device (13) and a laser engraving device (15) which are sequentially arranged; the first feeding mechanism (1) further comprises a single-color injection molding machine (11) for feeding the electrical measuring equipment (12), the second feeding mechanism (2) further comprises a first double-color injection molding machine (16) and a second double-color injection molding machine (17) which are distributed relatively, and the first double-color injection molding machine (16) and the second double-color injection molding machine (17) are respectively located at two sides of the electrical measuring equipment (12), the AOI detecting equipment (13) and the laser carving equipment (15).
  3. 3. The automatic production line of the PCR plate according to claim 1, wherein the transportation area comprises a first feeding area, a second feeding area and a third feeding area, one side of the first feeding area and one side of the second feeding area are respectively connected with the test area, the other side of the first feeding area and one side of the second feeding area are respectively connected with the third feeding area, and the other side of the third feeding area is connected with the packaging area through a buffer station (3).
  4. 4. The automatic production line for PCR plates according to claim 3, wherein the first feeding area comprises two pipeline, the second feeding area comprises five pipeline, the third feeding area comprises seven pipeline, and the two pipeline of the first feeding area and the five pipeline of the second feeding area are respectively matched with the seven pipeline of the third feeding area.
  5. 5. The automatic production line for the PCR plates according to claim 2, wherein truss manipulators for grabbing materials are arranged on the single-color injection molding machine (11), the double-color injection molding machine I (16) and the double-color injection molding machine II (17), collecting areas are arranged beside the single-color injection molding machine (11), the double-color injection molding machine I (16) and the double-color injection molding machine II (17), the collecting areas comprise a waste assembly line (20), and waste hoppers for collecting waste materials are arranged on the waste assembly line (20).
  6. 6. The automatic production line of the PCR plate according to claim 2, wherein the test area comprises a first test line (14) and a second test line (18), the first test line (14) and the second test line (18) penetrate through an electrical measuring device (12), an AOI (automatic optical inspection) device (13) and a laser engraving device (15) to be connected with the transport area, an electrical measuring instrument (21) is arranged on the electrical measuring device (12), the AOI (automatic optical inspection) device (13) comprises a detection module (22) and a recovery box (23), and a laser engraving machine is arranged in the laser engraving device (15).
  7. 7. The automatic production line of the PCR plates according to claim 1, wherein the packaging device comprises bagging equipment (4), middle box loading equipment (5), box loading equipment (7) and box sealing equipment (8) which are sequentially arranged, the marking device comprises middle box labeling equipment (6) and labeling code scanning equipment (9), the middle box labeling equipment (6) is positioned between the middle box loading equipment (5) and the box loading equipment (7), and the labeling code scanning equipment (9) is arranged at the output end of the box sealing equipment (8).
  8. 8. The PCR plate automated production line according to claim 7, wherein the bagging apparatus (4) comprises a self-sealing bag feeding mechanism (24) and a self-sealing bag filling mechanism (25); the middlebox apparatus (5) comprises a middlebox mechanism (26); the output end of the middle box loading device (5) is provided with a middle box sealing device comprising a middle box sealing mechanism (27); the middle box labeling equipment (6) comprises an adjusting mechanism (29) for adjusting a labeling mechanism I (30);
    the side of the boxing equipment (7) is provided with a box opening equipment (10), the boxing equipment (7) and the box opening equipment (10) are all erected on a roller assembly line, the box opening equipment (10) comprises a paper box feeding mechanism (31) and a paper box opening mechanism (32), the boxing equipment (7) comprises a positioning mechanism (34) for positioning paper boxes and a manipulator (33) for boxing, and a compressing mechanism (35) for fixing the tops of the paper boxes is further arranged on the roller assembly line at the output end of the boxing equipment (7);
    the box sealing equipment (8) is also erected on a roller assembly line and comprises a box sealing mechanism (36); the labeling and code scanning device (9) comprises a labeling mechanism II (37).
CN202322023115.XU 2023-07-31 2023-07-31 Automatic production line for PCR (polymerase chain reaction) plates Active CN220315494U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322023115.XU CN220315494U (en) 2023-07-31 2023-07-31 Automatic production line for PCR (polymerase chain reaction) plates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322023115.XU CN220315494U (en) 2023-07-31 2023-07-31 Automatic production line for PCR (polymerase chain reaction) plates

Publications (1)

Publication Number Publication Date
CN220315494U true CN220315494U (en) 2024-01-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322023115.XU Active CN220315494U (en) 2023-07-31 2023-07-31 Automatic production line for PCR (polymerase chain reaction) plates

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CN (1) CN220315494U (en)

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