CN220312046U - Multi-shaft tower repair welding robot - Google Patents
Multi-shaft tower repair welding robot Download PDFInfo
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- CN220312046U CN220312046U CN202321765102.3U CN202321765102U CN220312046U CN 220312046 U CN220312046 U CN 220312046U CN 202321765102 U CN202321765102 U CN 202321765102U CN 220312046 U CN220312046 U CN 220312046U
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- welding robot
- lifting
- rail
- repair welding
- proximity switch
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- 238000003466 welding Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
A multi-axis tower repair welding robot relates to the field of header production technical equipment. The vertical track swing joint is on the ground rail, the vertical track on the activity be provided with 7 word cantilevers, be provided with arc welding robot on the 7 word cantilever, 7 word cantilever and vertical track junction are provided with fixed backplate, are provided with elevator motor on the fixed backplate, vertical track bottom is provided with horizontal driving motor. The arc welding robot can move in two dimensions of the XY axis, and can continuously feed welding wires to a welding area in a connecting mode in cooperation with the multi-dimensional operation direction of the robot, and assist Shi Hanji, so that the arc can stably move along a joint, and the efficiency of various welding operations is greatly improved.
Description
Technical Field
The utility model relates to a multi-axis tower repair welding robot, and relates to the technical field of header production equipment.
Background
In container factories, large and complex workpieces are often required to be welded and repaired, and mainly the welding treatment is carried out by using equipment such as an automatic cantilever arc welder and the like and manpower. However, the cantilever arc welding device can only perform linear operation on a unidirectional axis, when welding a relatively complex workpiece, the position of the welding device must be adjusted for multiple times, and the workpiece also needs to be adjusted for the operation station repeatedly, so that the labor intensity is high, the operation efficiency is low, and the welding device is not suitable for welding larger workpieces.
Disclosure of Invention
Aiming at the defects or shortcomings in the prior art, the utility model provides a multi-axis tower repair welding robot, which can move in two dimensions of an XY axis, and can continuously feed welding wires and auxiliary Shi Hanji to a welding area in cooperation with the multi-dimensional operation direction of the robot, so that an electric arc can stably move along a joint, and the efficiency of various welding operations is greatly improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the arc welding robot comprises a vertical track 1 and a ground track 2, wherein the vertical track 1 is movably connected to the ground track 2, a 7-shaped cantilever 6 is movably arranged on the vertical track 1, an arc welding robot 5 is arranged on the 7-shaped cantilever 6, a fixed backboard 12 is arranged at the joint of the 7-shaped cantilever 6 and the vertical track 1, a lifting motor 7 is arranged on the fixed backboard 12, and a transverse driving motor 8 is arranged at the bottom of the vertical track 1.
Further, two lifting guide rails 9 are arranged on the surface of the vertical track 1, and two sliding blocks are arranged on the back surface of the fixed back plate 12 and are in sliding connection with the lifting guide rails 9.
Further, a lifting rack 10 is arranged in the vertical track 1, and the lifting rack 10 is positioned on the inner side of one lifting guide rail 9.
Further, a lifting gear 11 is further arranged on the back of the fixed back plate 12, the lifting gear 11 is meshed with a driving gear on the output shaft of the lifting motor 7, and the lifting gear 11 is meshed with the lifting rack 10.
Further, a first proximity switch 13 and a second proximity switch 14 are further arranged on the vertical rail 1, the first proximity switch 13 and the second proximity switch 14 are respectively located at the top and the bottom of the vertical rail 1, and are located between the two lifting guide rails 9 and correspond to the 7-shaped cantilever 6.
Further, a third proximity switch 17 and a fourth proximity switch 18 are arranged on the inner sides of the two ends of the ground rail 2.
Furthermore, both sides of the ground rail 2 are provided with sliding grooves matched with the bottom plate of the vertical rail 1 to realize sliding connection, and the lower ends of the sliding grooves on the same side as the transverse driving motor 8 are provided with transverse racks 15.
Further, a transverse moving gear 16 is arranged at the bottom of the transverse driving motor 8 and is meshed with a driving gear at the output shaft end of the bottom of the transverse driving motor 8, and the transverse moving gear 16 is meshed with a transverse rack 15.
Further, an electric control cabinet 3 and a control console 4 are arranged on one side of the ground rail 2, and the electric control cabinet 3 and the control console 4 are electrically connected with the arc welding robot 5, the lifting motor 7 and the transverse driving motor 8.
After the technical scheme is adopted, the utility model has the beneficial effects that: the arc welding robot can move in two dimensions of the XY axis, and can continuously feed welding wires to a welding area in a connecting mode in cooperation with the multi-dimensional operation direction of the robot, and assist Shi Hanji, so that the arc can stably move along a joint, and the efficiency of various welding operations is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a second angular view of FIG. 1;
FIG. 3 is a third angular view of FIG. 1;
FIG. 4 is an enlarged schematic view of the structure of FIG. 1 at A;
fig. 5 is an enlarged schematic view of the structure at B in fig. 1.
Reference numerals illustrate: the arc welding robot comprises a vertical track 1, a ground track 2, an electric control cabinet 3, a control console 4, an arc welding robot 5, a 7-shaped cantilever 6, a lifting motor 7, a transverse driving motor 8, a lifting guide rail 9, a lifting rack 10, a lifting gear 11, a fixed back plate 12, a first proximity switch 13, a second proximity switch 14, a transverse rack 15, a transverse moving gear 16, a third proximity switch 17 and a fourth proximity switch 18.
Detailed Description
Referring to fig. 1-5, the technical scheme adopted in the specific embodiment is as follows: the welding machine comprises a vertical rail 1 and a ground rail 2, wherein the vertical rail 1 is movably connected to the ground rail 2, a 7-shaped cantilever 6 is movably arranged on the vertical rail 1, an arc welding robot 5 is arranged on the 7-shaped cantilever 6, a fixed back plate 12 is arranged at the joint of the 7-shaped cantilever 6 and the vertical rail 1, a lifting motor 7 is arranged on the fixed back plate 12, a transverse driving motor 8 is arranged at the bottom of the vertical rail 1, the conventional container cantilever arc welding equipment can normally only perform linear operation on a single-direction axis, the welding machine is inconvenient to weld larger and more complex positions, if complex workpieces meet the requirement of adjusting the equipment position and the workpiece position, the labor intensity is high, the efficiency is low, the vertical rail is matched with the ground rail, the arc welding robot is arranged on the vertical rail, the lifting motor 7 controls the arc welding robot to lift, the arc welding robot to move in the Y-axis direction is controlled by the transverse driving motor to drive the vertical rail to move in the X-axis direction, and the welding robot can be matched with the multi-dimensional operation direction of the robot itself, and the welding area can be continuously fed and assisted with Shi Hanji, so that various welding wires can be stably moved along the welding wire, and the welding wire can be greatly moved along the welding seam.
More specifically, the surface of the vertical rail 1 is provided with two lifting guide rails 9, the back of the fixed back plate 12 is provided with two sliding blocks in sliding connection with the lifting guide rails 9, and the fixed back plate is restrained on the lifting guide rails through the connection of the sliding blocks and the lifting guide rails to realize smooth movement on the vertical rail.
More specifically, a lifting rack 10 is disposed in the vertical track 1, the lifting rack 10 is located at the inner side of a lifting guide rail 9, a lifting gear 11 is further disposed at the back of the fixed back plate 12, the lifting gear 11 is meshed with a driving gear on an output shaft of the lifting motor 7, the lifting gear 11 is meshed with the lifting rack 10, and lifting of the 7-shaped cantilever is achieved by driving the lifting gear through the lifting motor.
More specifically, the vertical rail 1 is further provided with a first proximity switch 13 and a second proximity switch 14, the first proximity switch 13 and the second proximity switch 14 are respectively located at the top and the bottom of the vertical rail 1 and located between the two lifting guide rails 9 and corresponding to the 7-shaped cantilever 6, so that automatic operation of equipment is realized, operation safety is ensured, the two proximity switches are arranged, lifting travel of the 7-shaped cantilever is controlled, and when the two proximity switches are close to each other, operation of the lifting motor is stopped, so that the lifting motor can be stopped in time when the farthest travel is reached, and the moving operation range is not exceeded.
More specifically, a third proximity switch 17 and a fourth proximity switch 18 are disposed on the inner sides of two ends of the ground rail 2, and are used for controlling the travel of the vertical rail, and triggering a switch signal to stop moving when approaching to two ends, and performing subsequent operations through setting of a system program or performing next operations through operation of operators.
More specifically, sliding grooves are formed in two sides of the ground rail 2 and matched with the bottom plate of the vertical rail 1 to realize sliding connection, the ground rail is connected with the bottom plate of the vertical rail through the sliding grooves, and the bottom plate is restrained to move in the sliding grooves;
and the lower end of the chute at the same side as the transverse driving motor 8 is provided with a transverse rack 15, the bottom of the transverse driving motor 8 is provided with a transverse moving gear 16 which is meshed with a driving gear at the output shaft end of the bottom of the transverse driving motor 8, the transverse moving gear 16 is meshed with the transverse rack 15, and under the limiting effect of the chute on the bottom plate, the transverse driving motor drives the vertical rail to move in the X-axis direction through the meshing of the transverse moving gear and the transverse rack when being started.
More specifically, an electric control cabinet 3 and a control console 4 are arranged on one side of the ground rail 2, the electric control cabinet 3 and the control console 4 are electrically connected with the arc welding robot 5, the lifting motor 7 and the transverse driving motor 8, the electric control cabinet provides electric power for the whole device, and the control console can be programmed to perform automatic operation or an operator can perform manual control operation.
The working principle of the utility model is as follows: the 7-shaped cantilever 6 is fixed on the fixed back plate 12, the fixed back plate 12 is provided with a sliding block which is matched with the lifting guide rail 9 on the vertical track, so that the 7-shaped cantilever 6 can lift on the vertical track 1, the operation of equipment is controlled from the control console 4, the moving operation of the arc welding robot 5 on the Y axis is controlled by controlling the lifting motor 7, the arc welding robot 5 is driven to move in the X axis direction by controlling the vertical track 1 through controlling the transverse driving motor 8, the farthest stroke of the 7-shaped cantilever 6 is controlled through the first proximity switch 13 and the second proximity switch 14 at the top and the bottom in the lifting process of the 7-shaped cantilever 6, excessive movement is prevented, and the transverse moving stroke of the vertical track 1 is restrained by the third proximity switch 17 and the fourth proximity switch 18 on the ground track 2, the range of the track stroke is prevented, and the normal operation of the equipment is ensured.
The foregoing is merely illustrative of the present utility model and not restrictive, and other modifications and equivalents thereof may occur to those skilled in the art without departing from the spirit and scope of the present utility model.
Claims (9)
1. A multiaxis holds in palm tower repair welding robot, its characterized in that: the novel arc welding robot comprises a vertical rail (1) and a ground rail (2), wherein the vertical rail (1) is movably connected to the ground rail (2), a 7-shaped cantilever (6) is movably arranged on the vertical rail (1), an arc welding robot (5) is arranged on the 7-shaped cantilever (6), a fixed back plate (12) is arranged at the joint of the 7-shaped cantilever (6) and the vertical rail (1), a lifting motor (7) is arranged on the fixed back plate (12), and a transverse driving motor (8) is arranged at the bottom of the vertical rail (1).
2. The multi-axis tower repair welding robot of claim 1, wherein: the surface of the vertical track (1) is provided with two lifting guide rails (9), and the back of the fixed back plate (12) is provided with two sliding blocks which are in sliding connection with the lifting guide rails (9).
3. The multi-axis tower repair welding robot of claim 1, wherein: the lifting rack (10) is arranged in the vertical track (1), and the lifting rack (10) is positioned on the inner side of one lifting guide rail (9).
4. The multi-axis tower repair welding robot of claim 1, wherein: the back of the fixed backboard (12) is also provided with a lifting gear (11), the lifting gear (11) is meshed with a driving gear on the output shaft of the lifting motor (7), and the lifting gear (11) is meshed with the lifting rack (10).
5. The multi-axis tower repair welding robot of claim 1, wherein: the vertical track (1) on still be provided with first proximity switch (13), second proximity switch (14), first proximity switch (13), second proximity switch (14) are located the top and the bottom of vertical track (1) respectively, and are located between two lifting guide rails (9) and correspond with 7 word cantilever (6).
6. The multi-axis tower repair welding robot of claim 1, wherein: the inner sides of the two ends of the ground rail (2) are provided with a third proximity switch (17) and a fourth proximity switch (18).
7. The multi-axis tower repair welding robot of claim 1, wherein: the two sides of the ground rail (2) are provided with sliding grooves which are matched with the bottom plate of the vertical rail (1) to realize sliding connection, and the lower ends of the sliding grooves on the same side as the transverse driving motor (8) are provided with transverse racks (15).
8. The multi-axis tower repair welding robot of claim 1, wherein: the bottom of the transverse driving motor (8) is provided with a transverse moving gear (16) which is meshed with a driving gear at the output shaft end of the bottom of the transverse driving motor (8), and the transverse moving gear (16) is meshed with a transverse rack (15).
9. The multi-axis tower repair welding robot of claim 1, wherein: one side of the ground rail (2) is provided with an electric control cabinet (3) and a control console (4), and the electric control cabinet (3) and the control console (4) are electrically connected with the arc welding robot (5), the lifting motor (7) and the transverse driving motor (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321765102.3U CN220312046U (en) | 2023-07-06 | 2023-07-06 | Multi-shaft tower repair welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321765102.3U CN220312046U (en) | 2023-07-06 | 2023-07-06 | Multi-shaft tower repair welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220312046U true CN220312046U (en) | 2024-01-09 |
Family
ID=89422575
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321765102.3U Active CN220312046U (en) | 2023-07-06 | 2023-07-06 | Multi-shaft tower repair welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220312046U (en) |
-
2023
- 2023-07-06 CN CN202321765102.3U patent/CN220312046U/en active Active
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