CN220311709U - Automatic die-casting island equipment - Google Patents
Automatic die-casting island equipment Download PDFInfo
- Publication number
- CN220311709U CN220311709U CN202321454257.5U CN202321454257U CN220311709U CN 220311709 U CN220311709 U CN 220311709U CN 202321454257 U CN202321454257 U CN 202321454257U CN 220311709 U CN220311709 U CN 220311709U
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- die
- spraying
- robot
- fixing
- slag ladle
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- 238000004512 die casting Methods 0.000 title claims abstract description 97
- 238000005507 spraying Methods 0.000 claims abstract description 56
- 239000002893 slag Substances 0.000 claims abstract description 40
- 238000007664 blowing Methods 0.000 claims abstract description 27
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 20
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 210000000078 claw Anatomy 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000035939 shock Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000007599 discharging Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000005457 optimization Methods 0.000 description 3
- 230000009975 flexible effect Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses a die-casting island automation device, which comprises: the spraying robot is provided with a spraying mechanism, the spraying mechanism comprises an air blowing device and an atomizer, the atomizer is used for spraying a release agent, and the atomizer is used for spraying the release agent on a movable die and a fixed die of the die casting machine; the transfer robot corresponds to the spraying robot in position and is provided with a pick-up claw which is used for grabbing die castings; the air cooling mechanism corresponds to the position of the carrying robot and comprises a fixing mechanism and a blowing device, and the fixing mechanism is used for clamping the die casting; the slag ladle removing mechanism corresponds to the position of the carrying robot, and comprises a high-frequency vibration hammer; and the blanking mechanism corresponds to the position of the slag ladle removing mechanism and comprises a conveying belt, and the conveying belt is used for conveying the die castings. The utility model can improve the production efficiency.
Description
Technical Field
The utility model relates to the technical field of automation equipment, in particular to die-casting island automation equipment.
Background
In die casting manufacturing, need to spray coating release agent to die casting machine's movable mould and cover half, and the work piece that just makes often the temperature is higher, and still need follow-up to carry out operations such as removing the cinder ladle to the work piece, adopts manual operation to have the potential safety hazard, and workman intensity of labour is big, and production efficiency is low, consequently needs a die casting island automation equipment to improve production efficiency.
Disclosure of Invention
The utility model provides a die-casting island automation device which can improve production efficiency.
In order to solve the above technical problems, the present utility model provides an automated die-casting island device, which is characterized by comprising:
the spraying robot is provided with a spraying mechanism, the spraying mechanism comprises an air blowing device and an atomizer, the atomizer is used for spraying a release agent, and the atomizer is used for spraying the release agent on a movable die and a fixed die of the die casting machine;
the transfer robot corresponds to the spraying robot in position and is provided with a pick-up claw which is used for grabbing die castings;
the air cooling mechanism corresponds to the position of the carrying robot and comprises a fixing mechanism and a blowing device, wherein the fixing mechanism is used for clamping die castings;
the slag ladle removing mechanism corresponds to the position of the carrying robot, and comprises a high-frequency vibration hammer;
and the blanking mechanism corresponds to the position of the slag ladle removing mechanism and comprises a conveying belt, and the conveying belt is used for conveying the die castings.
As a preferable mode of the above technical scheme, the die-casting island automation device further comprises a detection device, the position of the detection device corresponds to the position of the transfer robot, the detection device comprises a detection support and a plurality of detection elements, and the detection elements are arranged on the detection support.
Preferably, in the above aspect, the detection element is a proximity sensor.
As the preferable mode of the technical scheme, the number of the atomizers is multiple, the atomizers are distributed on two sides of the spraying mechanism, the number of the air blowing devices is the same as that of the atomizers, and the positions of the air blowing devices correspond to the positions of the atomizers.
As the preferable of the above technical scheme, the bottom of the spraying robot is provided with a vibration-proof pad.
As the preferable of the technical scheme, the spraying robot is further provided with a water receiving disc, and the position of the water receiving disc corresponds to the position of the spraying mechanism.
As the optimization of the technical scheme, the fixing mechanism comprises a fixing support, a fixing cylinder and a fixing block, wherein the fixing cylinder is arranged on the fixing support, the fixing block is arranged on the fixing support, and the position of the fixing block corresponds to the position of the fixing cylinder.
As the optimization of the technical scheme, the slag ladle removing mechanism comprises a slag ladle chute, the position of the slag ladle chute corresponds to the position of the high-frequency vibration hammer, a slag ladle recycling bin is arranged below the slag ladle chute, the slag ladle removing mechanism further comprises a discharging chute, and the position of the discharging chute corresponds to the position of the conveying belt.
As the optimization of the technical scheme, the deslagging mechanism further comprises a distributing plate and a distributing cylinder, wherein the distributing plate is arranged below the high-frequency vibration hammer, and the distributing cylinder is connected with the distributing plate.
As a preferable mode of the above technical solution, the discharging mechanism is provided with a cooling fan, and the cooling fan is disposed above the conveyor belt.
The utility model provides a die-casting island automation device, comprising: the spraying robot sprays release agents on a movable die and a fixed die of the die casting machine through the atomizer, the release agents are sprayed, residues on the surfaces of the movable die and the fixed die of the die casting machine are blown away through a blowing device before spraying the release agents, the release agents are sprayed, moisture is removed through the blowing device again after spraying, the die casting machine starts to manufacture workpieces, after die casting is completed, the transfer robot grabs a die casting through a workpiece grabbing claw and moves to the air cooling mechanism, the fixing mechanism clamps the die casting, the blowing device cools the die casting through blowing, after the die casting is cooled, the transfer robot moves the die casting to the die casting removing mechanism, and the high-frequency vibration hammer is utilized to knock out the slag package on the die casting, the high-frequency vibration hammer is matched with flexible actions of the transfer robot, so that the slag package removing action programming is simple, the die casting after the slag package removing is carried out on the conveying line through the transfer robot, and an operator takes out the die casting on the conveying line in a changeable manner; the automatic die-casting island equipment cooperates with a die-casting machine to work, so that the production efficiency of die-casting manufacture can be improved.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present utility model more readily apparent.
Drawings
FIG. 1 is a schematic perspective view of an automated die-cast island apparatus according to an embodiment of the present utility model;
fig. 2 is a schematic perspective view of a spraying robot of an automated die-casting island device according to an embodiment of the present utility model;
fig. 3 is a schematic perspective view of a detecting device of an automated die-casting island apparatus according to an embodiment of the present utility model;
FIG. 4 is a schematic perspective view of a slag ladle removing mechanism of an automatic die-casting island equipment according to an embodiment of the present utility model;
in the figure: 1. a spraying robot; 2. a transfer robot; 3. an air cooling mechanism; 4. a slag ladle removing mechanism; 5. a blanking mechanism; 6. a detection device; 101. a spraying mechanism; 102. an air blowing device; 103. an atomizer; 104. a vibration-proof pad; 105. a water receiving tray; 201. a piece taking paw; 301. a fixing mechanism; 302. a blowing device; 303. a fixed bracket; 304. a fixed cylinder; 305. a fixed block; 401. a high-frequency vibration hammer; 402. a slag ladle chute; 403. slag ladle recycling barrels; 404. a blanking chute; 405. a material dividing plate; 406. a material distributing cylinder; 501. a conveyor belt; 502. a heat radiation fan; 601. detecting a bracket; 602. a detection element.
Detailed Description
In order to make the objects, features and advantages of the present utility model more comprehensible, the technical solutions according to the embodiments of the present utility model will be clearly described in the following with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, an embodiment of the present utility model provides a die-cast island automation apparatus, which is characterized by comprising:
a spraying robot 1 provided with a spraying mechanism 101, wherein the spraying mechanism 101 comprises a blowing device 102 and an atomizer 103, the atomizer 103 is used for spraying a release agent, and the atomizer 103 is used for spraying the release agent on a moving die and a fixed die of a die casting machine;
a transfer robot 2, corresponding to the position of the spraying robot 1, wherein the transfer robot 2 is provided with a pick-up gripper 201, and the pick-up gripper 201 is used for grabbing die castings;
the air cooling mechanism 3 corresponds to the position of the carrying robot 2, the air cooling mechanism 3 comprises a fixing mechanism 301 and a blowing device 302, and the fixing mechanism 301 is used for clamping die castings;
a ladle removing mechanism 4 corresponding to the position of the transfer robot 2, wherein the ladle removing mechanism 4 comprises a high-frequency vibration hammer 401;
the blanking mechanism 5 corresponds to the position of the deslagging mechanism 4, and the blanking mechanism 5 comprises a conveying belt 501, and the conveying belt 501 is used for conveying die castings.
The embodiment of the utility model provides a die-casting island automation device, which comprises: the spraying robot 1 sprays release agents on a movable die and a fixed die of the die casting machine through the atomizer 103, the release agents are sprayed and blown away by blowing devices 102 before spraying, residues on the surfaces of the movable die and the fixed die of the die casting machine are sprayed and blown away by the blowing devices 102, moisture is removed again by the blowing devices 102 after spraying is finished, the die casting machine starts to manufacture workpieces, after die casting is finished, the transfer robot 2 grabs a die casting through a workpiece grabbing claw 201 and moves to the air cooling mechanism 3, the fixing mechanism 301 clamps the die casting, the blowing devices 302 cool the die casting through blowing, after the die casting is cooled, the transfer robot 2 moves the die casting to the die casting eliminating mechanism 4, and slag bags on the die casting are knocked out by utilizing high-frequency vibration hammers 401, the high-frequency vibration hammers 401 are matched with flexible and changeable actions of the transfer robot 2, the slag bag actions are programmed simply, corresponding to various products, the transfer robot 2 moves the die casting after the slag bags to the air cooling mechanism 3, the fixing mechanism 301 clamps the die casting, the die casting is cooled, and the die casting is moved to the die casting on the transfer line by the transfer robot 2, and the die casting is taken out by an operator; the automatic die-casting island equipment cooperates with a die-casting machine to work, so that the production efficiency of die-casting manufacture can be improved.
In a further implementation manner of the present embodiment, the die-casting island automation device further includes a detection device 6, a position of the detection device 6 corresponds to a position of the handling robot 2, the detection device 6 includes a detection support 601 and a plurality of detection elements 602, and the detection elements 602 are disposed on the detection support 601.
In this embodiment, the automated die-casting island device further includes a detecting device 6, after the transfer robot 2 takes out the die-casting in the die-casting machine, the die-casting is moved to the detecting device 6, and the detecting element 602 is used for detecting whether the die-casting is missing, so as to improve the production quality.
In a further implementation of this embodiment, the detection element 602 is a proximity sensor.
In this embodiment, the detecting element 602 is a proximity sensor, a plurality of proximity sensors are distributed according to the shape of the outer contour of the die casting, the transfer robot 2 approaches the die casting to the detecting device 6 according to the preset direction, if the outer contour of the die casting is missing, the proximity sensor at the corresponding position can prompt an alarm, thereby reminding an operator to discard the die casting, and by setting the proximity sensors, the production quality can be improved, and the structure is simple and reliable.
In a further implementation manner of this embodiment, the number of atomizers 103 is plural, the plural atomizers 103 are distributed on two sides of the spraying mechanism 101, the number of the air blowing devices 102 is the same as the number of the atomizers 103, and the positions of the air blowing devices 102 correspond to the positions of the atomizers 103.
In this embodiment, a plurality of atomizers 103 are distributed on two sides of the spraying mechanism 101, and a plurality of air blowing devices 102 are distributed on two sides of the spraying mechanism 101, so that the operation of spraying a release agent and blowing can be performed on a moving die and a fixed die of a die casting machine at the same time, the spraying mechanism 101 does not need to change the spraying direction, the production efficiency is improved, and meanwhile, the potential safety hazard is reduced.
In a further implementation of the present embodiment, the bottom of the painting robot 1 is provided with a vibration pad 104.
In this embodiment, in order to facilitate spraying of the release agent, the spraying robot 1 is disposed beside the die casting machine, and the bottom of the spraying robot 1 is provided with the vibration-proof pad 104, so as to avoid the die casting machine vibration from causing abnormality or damage to the spraying robot 1.
In a further implementation manner of this embodiment, the spraying robot 1 is further provided with a water receiving tray 105, and the position of the water receiving tray 105 corresponds to the position of the spraying mechanism 101.
In this embodiment, the spraying robot 1 moves the spraying mechanism 101 out of the die casting machine after spraying the release agent, and then when the die casting machine works, the spraying robot 1 moves the spraying mechanism 101 to a waiting position, and the water receiving tray 105 is disposed below the waiting position and is used for receiving the release agent dropped from the atomizer 103, so that other devices are prevented from being damaged by the release agent, and the safety performance of the die casting island automation device is improved.
In a further implementation manner of this embodiment, the fixing mechanism 301 includes a fixing bracket 303, a fixing cylinder 304, and a fixing block 305, the fixing cylinder 304 is disposed on the fixing bracket 303, the fixing block 305 is disposed on the fixing bracket 303, and a position of the fixing block 305 corresponds to a position of the fixing cylinder 304.
In this embodiment, when the transfer robot 2 moves the die casting into the fixing mechanism 301, the fixing cylinder 304 extends to press the die casting onto the fixing block 305, so as to achieve the effect of clamping the die casting, and the structure is simple and reliable.
In a further implementation manner of this embodiment, the slag ladle mechanism 4 includes a slag ladle chute 402, a position of the slag ladle chute 402 corresponds to a position of the high-frequency vibration hammer 401, a slag ladle recycling bin 403 is disposed below the slag ladle chute 402, the slag ladle mechanism 4 further includes a discharging chute 404, and a position of the discharging chute 404 corresponds to a position of the conveying belt 501.
In this embodiment, the slag ladle knocked down by the high-frequency vibration hammer 401 may fall into the slag ladle recycling bin 403 along the slag ladle chute 402, so that an operator may clean the slag ladle periodically, and the die casting after removing the slag ladle may fall into the conveying belt 501 along the blanking chute 404, thereby improving the production efficiency.
In a further implementation manner of this embodiment, the deslagging mechanism 4 further includes a distributing plate 405 and a distributing cylinder 406, the distributing plate 405 is disposed below the high-frequency vibration hammer 401, and the distributing cylinder 406 is connected to the distributing plate 405.
In this embodiment, the distributing plate 405 is rotatably disposed, the distributing cylinder 406 is connected with the distributing plate 405, the distributing cylinder 406 may drive the distributing plate 405 to rotate, the position of the distributing plate 405 corresponds to the positions of the ladle chute 402 and the blanking chute 404, after the die casting removes the ladle, the distributing cylinder 406 drives the distributing plate 405 to rotate, so that the distributing plate 405 inclines toward the direction of the ladle chute 402, the ladle slides into the ladle chute 402, after the ladle falls into the ladle chute 402, the distributing cylinder 406 drives the distributing plate 405 to be leveled, the transfer robot 2 places the die casting on the distributing plate 405, and the distributing cylinder 406 drives the distributing plate 405 to rotate, so that the distributing plate 405 inclines toward the direction of the blanking chute 404, and the die casting slides into the blanking chute 404, and by setting the distributing cylinder 406 and the distributing cylinder 405, the production efficiency of the ladle can be improved.
In a further implementation manner of this embodiment, the discharging mechanism 5 is provided with a cooling fan 502, and the cooling fan 502 is disposed above the conveying belt 501.
In this embodiment, the radiator fan 502 is disposed above the conveyor belt 501, so that the die casting can radiate heat rapidly, scalding during discharging of operators is prevented, and the device is safe and reliable.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (10)
1. A die-cast island automation device, comprising:
the spraying robot is provided with a spraying mechanism, the spraying mechanism comprises an air blowing device and an atomizer, the atomizer is used for spraying a release agent, and the atomizer is used for spraying the release agent on a movable die and a fixed die of the die casting machine;
the transfer robot corresponds to the spraying robot in position and is provided with a pick-up claw which is used for grabbing die castings;
the air cooling mechanism corresponds to the position of the carrying robot and comprises a fixing mechanism and a blowing device, and the fixing mechanism is used for clamping the die casting;
the slag ladle removing mechanism corresponds to the position of the carrying robot, and comprises a high-frequency vibration hammer;
and the blanking mechanism corresponds to the position of the slag ladle removing mechanism and comprises a conveying belt, and the conveying belt is used for conveying the die castings.
2. The automated die-cast island apparatus of claim 1, further comprising a detection device, the detection device having a position corresponding to the position of the transfer robot, the detection device comprising a detection bracket and a plurality of detection elements, the detection elements being disposed on the detection bracket.
3. The die cast island automation device of claim 2 wherein the sensing element is a proximity sensor.
4. The die casting island automation device of claim 1, wherein the number of atomizers is a plurality, the atomizers are distributed on two sides of the spraying mechanism, the number of blowing devices is the same as the number of atomizers, and the positions of the blowing devices correspond to the positions of the atomizers.
5. The automated die casting island apparatus of claim 4, wherein a bottom of the spray robot is provided with a shock pad.
6. The automated die casting island apparatus of claim 5, wherein the spray robot is further provided with a water pan, the position of the water pan corresponding to the position of the spray mechanism.
7. The die-casting island automation device of claim 1, wherein the fixing mechanism comprises a fixing bracket, a fixing cylinder and a fixing block, the fixing cylinder is arranged on the fixing bracket, the fixing block is arranged on the fixing bracket, and the position of the fixing block corresponds to the position of the fixing cylinder.
8. The automated die casting island apparatus of claim 1, wherein the slag ladle mechanism comprises a slag ladle chute, the position of the slag ladle chute corresponds to the position of the high-frequency vibratory hammer, a slag ladle recycling bin is arranged below the slag ladle chute, and the slag ladle removing mechanism further comprises a blanking chute, the position of which corresponds to the position of the conveyor belt.
9. The automated die casting island apparatus of claim 8, wherein the de-slag ladle mechanism further comprises a feed plate and a feed cylinder, the feed plate being disposed below the high frequency vibratory hammer, the feed cylinder being connected to the feed plate.
10. The die-cast island automation device of claim 1, wherein the blanking mechanism is provided with a cooling fan disposed above the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321454257.5U CN220311709U (en) | 2023-06-08 | 2023-06-08 | Automatic die-casting island equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321454257.5U CN220311709U (en) | 2023-06-08 | 2023-06-08 | Automatic die-casting island equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220311709U true CN220311709U (en) | 2024-01-09 |
Family
ID=89410227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321454257.5U Active CN220311709U (en) | 2023-06-08 | 2023-06-08 | Automatic die-casting island equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220311709U (en) |
-
2023
- 2023-06-08 CN CN202321454257.5U patent/CN220311709U/en active Active
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