CN215508973U

CN215508973U - Iron removing device for casting die

Info

Publication number: CN215508973U
Application number: CN202121715870.9U
Authority: CN
Inventors: 曹凤宇; 郭晨
Original assignee: Inner Mongolia Jinyu Fengxing Mining Wear Resistant Material Co ltd
Current assignee: Inner Mongolia Jinyu Fengxing Mining Wear Resistant Material Co ltd
Priority date: 2021-07-27
Filing date: 2021-07-27
Publication date: 2022-01-14
Anticipated expiration: 2031-07-27

Abstract

The application provides a casting die possesses deironing device, include support frame, mould supporting bench, remove iron shovel, electromagnet and controller, mould supporting bench set up in the below of support frame, place the mould that remains the deironing on the mould supporting bench, the deironing shovel through first drive assembly sliding connection in just can be close to or keep away from on the support frame mould supporting bench, remove iron shovel can with the upper surface butt of mould, electromagnet pass through second drive assembly sliding connection in on the support frame and with the slip direction that removes iron shovel is unanimous, electromagnet is located remove the top of iron shovel, the controller with first drive assembly with the equal electricity of second drive assembly is connected, the controller is used for control first drive assembly with second drive assembly opens or closes. This application has avoided manual operation, has reduced the potential safety hazard.

Description

Iron removing device for casting die

Technical Field

The application relates to the technical field of casting, especially, relate to a casting die utensil deironing device.

Background

In a casting workshop, during pouring molten iron into a mold by workers, the situation that the molten iron is splashed to the surface of the mold inevitably exists, and the splashed molten iron is solidified on the surface of the mold after being cooled, so that the quality of a cast product is influenced.

Currently, the removal of such solidified molten iron is performed by a worker holding a tool (e.g., a shovel) and then putting the removed iron into a collection box.

However, in this way, the worker needs to approach the mold at a temperature of about 300 ℃, with a greater risk of scalding. In addition, the manual clearance of workman, the degree of difficulty is great, clears away slowly, and efficiency is lower.

SUMMERY OF THE UTILITY MODEL

The application provides a casting die utensil deironing device has avoided manual operation, has reduced the potential safety hazard.

In order to solve the technical problem, the following technical scheme is adopted in the application:

the application provides a casting die possesses deironing device, include support frame, mould supporting bench, remove iron shovel, electromagnet and controller, mould supporting bench set up in the below of support frame, place the mould that remains the deironing on the mould supporting bench, the deironing shovel through first drive assembly sliding connection in just can be close to or keep away from on the support frame mould supporting bench, remove iron shovel can with the upper surface butt of mould, electromagnet pass through second drive assembly sliding connection in on the support frame and with the slip direction that removes iron shovel is unanimous, electromagnet is located remove the top of iron shovel, the controller with first drive assembly with the equal electricity of second drive assembly is connected, the controller is used for control first drive assembly with second drive assembly opens or closes.

Compare in prior art, this deironing device's deironing shovel realizes being close to or keeping away from the mould through first drive assembly to with the upper surface butt of mould, shovel the iron plate that solidifies through the removal. The electromagnetic chuck is close to or far away from the die through the second driving assembly, so that the shoveled iron blocks can be sucked up and conveyed to other places. First drive assembly and second drive assembly all control through the controller to avoid manual operation, avoid the operation workman to be close to the mould of high temperature, reduce the potential safety hazard.

In an embodiment of this application, still include the collecting box, the open-top of collecting box, the collecting box is located electromagnet's below and keep away from the setting of mould supporting bench.

In an embodiment of this application, still include the dusting plate, be equipped with a plurality of dusting holes on the dusting plate, the first end of dusting plate set up in on the mould supporting bench, the second end of dusting plate set up in the opening part of collecting box, just first end is higher than the second end.

In an embodiment of the present application, the diameter of the dust removing hole is less than or equal to 8 mm.

In an embodiment of the present application, the angle between the ash removal plate and the horizontal plane is 30 ° to 45 °.

In an embodiment of the present application, the iron removing shovel is provided with an inertial vibrator.

In an embodiment of the application, still include the camera, the camera is used for detecting the deironing condition.

In an embodiment of the present application, the first driving assembly includes a first driving cylinder and a first solenoid valve, the first solenoid valve is used for controlling the first driving cylinder, and the first solenoid valve is electrically connected with the controller.

In an embodiment of the present application, the second driving assembly includes a second driving cylinder and a second solenoid valve, the second solenoid valve is used for controlling the second driving cylinder, and the second solenoid valve is electrically connected with the controller.

In an embodiment of the application, a horizontal slide way is arranged on the support frame, a cylinder rod of the second driving cylinder is connected with a sliding block, the sliding block and the horizontal slide way are matched to slide, and the electromagnetic chuck is arranged below the sliding block.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural diagram of a casting mold iron removal device according to an embodiment of the present application.

Reference numerals:

100. a support frame; 200. a mold support table; 300. a mold; 400. removing the iron shovel; 500. a first drive assembly; 510. a first driving cylinder; 520. a first solenoid valve; 600. an electromagnetic chuck; 700. a second drive assembly; 710. a second driving cylinder; 720. a second solenoid valve; 730. a horizontal slideway; 740. a slider; 800. a collection box; 900. and (4) an ash removing plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present application, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.

The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless otherwise specified.

In the description of the present application, it is to be noted that the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected unless otherwise explicitly stated or limited. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Fig. 1 is a schematic structural diagram of a casting mold iron removal device according to an embodiment of the present application. An embodiment of the present application provides a casting mold iron removing device, as shown in fig. 1, including a supporting frame 100, a mold supporting platform 200, an iron removing shovel 400, an electromagnetic chuck 600, and a controller (not shown in the figure), wherein the supporting frame 100 is used to support the entire device, and is generally a steel frame structure. The mold supporting table 200 is used to place the mold 300. The iron removing shovel 400 is used for shoveling away iron blocks on the die 300, the electromagnetic chuck 600 is used for sucking away the shoveled iron blocks, and the controller is used for realizing automatic control.

As shown in fig. 1, the mold supporting platform 200 is disposed below the supporting frame 100, and the mold 300 to be deironized is placed on the mold supporting platform 200. In one possible implementation, the mold supporting platform 200 may be a fixed platform on which the mold 300 is placed to remove iron. In another possible implementation, the mold support table 200 may be part of a conveyor line for the molds 300, with each mold 300 being stopped at the mold support table 200 to achieve iron removal. The specific form of the mold supporting table 200 is not limited herein.

The deironing shovel 400 is slidably connected to the supporting frame 100 through the first driving assembly 500 and can be close to or far away from the mold supporting table 200, and the deironing shovel 400 can be abutted against the upper surface of the mold 300. The first driving assembly 500 may be a driving motor, a driving cylinder, etc., and is not limited herein. The shovel 400 abuts against the upper surface of the die 300 and slides, so that the purpose of shoveling away iron blocks is achieved.

The electromagnetic chuck 600 is slidably connected to the supporting frame 100 through the second driving assembly 700 and is consistent with the sliding direction of the de-ironing shovel 400, and the electromagnetic chuck 600 is located above the de-ironing shovel 400. Similarly, the second driving assembly 700 may be a driving motor, a driving cylinder, or the like, and is not limited herein. The electromagnetic chuck 600 itself can control whether or not there is a magnetic force. When the iron block on the mold 300 is shoveled away, the electromagnetic chuck 600 approaches the mold 300, can suck up the iron block, and then moves away from the mold 300, and controls the magnetic force to disappear, so that the iron block falls to a predetermined position.

The controller is electrically connected with the first driving assembly 500 and the second driving assembly 700, and the controller is used for controlling the first driving assembly 500 and the second driving assembly 700 to be opened or closed, so that the automatic control of the descaler 400 and the electromagnetic chuck 600 is realized.

Compare in prior art, this deironing device's deironing shovel 400 realizes being close to or keeping away from mould 300 through first drive assembly 500 to with the upper surface butt of mould 300, shovel the iron plate that will solidify through the removal. The electromagnetic chuck 600 is moved close to or away from the mold 300 by the second driving assembly 700 so that the scooped iron pieces can be picked up and transported to other places. First drive assembly 500 and second drive assembly 700 are all controlled through the controller to avoid manual operation, avoid the operation workman to be close to mould 300 of high temperature, reduce the potential safety hazard.

To facilitate the collection of the iron pieces, as shown in fig. 1, in some embodiments, the iron removing apparatus further includes a collection box 800, the top of the collection box 800 is open, the collection box 800 is located below the electromagnetic chuck 600 and is located away from the mold supporting table 200, i.e., the collection box 800 is located below the electromagnetic chuck 600 where it is located away from the mold 300. After the electromagnetic chuck 600 sucks the iron blocks, the iron blocks are far away from the mold 300 to slide and reach the upper part of the collecting box 800, and the iron blocks fall into the collecting box 800 to be collected.

In order to remove dust from the iron blocks, as shown in fig. 1, in some embodiments, the iron removing apparatus further includes an ash removing plate 900, the ash removing plate 900 is provided with a plurality of ash removing holes, a first end of the ash removing plate 900 is disposed on the mold supporting table 200, a second end of the ash removing plate 900 is disposed at the opening of the collecting box 800, and the first end is higher than the second end. The electromagnetic chuck 600 may drop the iron block onto the dust removing plate 900, the dust may drop through the dust removing hole, and the iron block may slide along the direction from the first end to the second end and enter the collection box 800.

To avoid the iron nuggets from falling out of the dust removal holes, in some embodiments, the dust removal holes have a diameter less than or equal to 8 mm. Compare in the condition that the diameter is greater than 8mm, the diameter of this scope is less, and the diameter of iron plate is greater than this scope, avoids the iron plate to drop from the dusting hole.

To facilitate the rolling of the iron blocks, in some embodiments, the angle between the ash removal plate 900 and the horizontal is 30 ° to 45 °. Compared with the condition that the included angle is less than 30 degrees, the included angle in the range is larger, and the iron blocks are easier to roll; compared with the condition that the included angle is larger than 45 degrees, the included angle in the range is smaller, and the condition that dust falls into the collecting box 800 along with the iron blocks due to overlarge inclined angle is avoided.

In order to increase the iron removing efficiency, in some embodiments, the iron removing shovel 400 is provided with an inertial vibrator, so that the iron removing shovel 400 can vibrate to accelerate the speed of removing the iron blocks, thereby improving the efficiency.

In order to facilitate the remote observation of the removal condition of the iron block, in some embodiments, the iron removal device further includes a camera, an image acquisition area of the camera is a position where the mold 300 is located, the camera can transmit the condition of the mold 300 to a display component (for example, a display screen), and a worker can know the removal condition of the iron block by observing the display component, so as to perform corresponding operations at appropriate time.

In some embodiments, the first driving assembly 500 includes a first driving cylinder 510 and a first solenoid valve 520, the first solenoid valve 520 is used to control the first driving cylinder 510, and the first solenoid valve 520 is electrically connected to the controller, so that the first driving cylinder 510 is controlled by the controller. Of course, the first driving cylinder 510 is required to be connected with the deferrization shovel 400 to realize the sliding of the deferrization shovel 400. Generally, the first driving cylinder 510 is horizontally disposed to horizontally slide the deironing shovel 400.

In some embodiments, the second driving assembly 700 includes a second driving cylinder 710 and a second solenoid valve 720, the second solenoid valve 720 is used for controlling the second driving cylinder 710, and the second solenoid valve 720 is electrically connected with the controller, so that the second driving cylinder 710 is controlled by the controller.

In some embodiments, a horizontal sliding way 730 is provided on the supporting frame 100, a sliding block 740 is connected to the cylinder rod of the second driving cylinder 710, the sliding block 740 is matched with the horizontal sliding way 730 to slide, and the electromagnetic chuck 600 is provided below the sliding block 740. The electromagnetic chuck 600 is a disk-shaped object, and the disk surface is parallel to the mold 300, so that it is not easy to stably connect with the cylinder rod of the second driving cylinder 710. The cylinder rod of the second cylinder is connected with the slider 740 through the horizontal sliding path 730 and the slider 740, and the electromagnetic chuck 600 is connected below the slider 740, so that the electromagnetic chuck 600 can stably slide with the second driving cylinder 710.

Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.

Claims

1. The utility model provides a casting die utensil deironing device which characterized in that includes:

a support frame;

the die supporting table is arranged below the supporting frame, and a die to be deironized is placed on the die supporting table;

the iron removing shovel is connected to the supporting frame in a sliding mode through a first driving assembly and can be close to or far away from the die supporting table, and the iron removing shovel can be abutted to the upper surface of the die;

the electromagnetic chuck is connected to the support frame in a sliding mode through a second driving assembly and is consistent with the sliding direction of the iron removing shovel, and the electromagnetic chuck is located above the iron removing shovel;

the controller is electrically connected with the first driving assembly and the second driving assembly and is used for controlling the first driving assembly and the second driving assembly to be opened or closed.

2. The casting mold iron removal device of claim 1, further comprising a collection box open at the top thereof, the collection box being located below the electromagnetic chuck and disposed away from the mold support table.

3. The iron removal device for casting molds according to claim 2, further comprising an ash removal plate, wherein a plurality of ash removal holes are formed in the ash removal plate, a first end of the ash removal plate is disposed on the mold support platform, a second end of the ash removal plate is disposed at the opening of the collection box, and the first end is higher than the second end.

4. The casting die iron removal device according to claim 3, characterized in that said ash removal holes have a diameter less than or equal to 8 mm.

5. The casting mold iron removal device according to claim 3, characterized in that the angle between the ash removal plate and the horizontal plane is between 30 ° and 45 °.

6. Casting mold iron removal device according to any of claims 1 to 5, characterized in that the shovel is provided with an inertial vibrator.

7. The casting mold iron removal device according to any one of claims 1 to 5, further comprising a camera for detecting iron removal.

8. The casting mold iron removal device according to any one of claims 1 to 5, wherein the first driving assembly comprises a first driving cylinder and a first solenoid valve, the first solenoid valve is used for controlling the first driving cylinder, and the first solenoid valve is electrically connected with the controller.

9. The casting mold iron removal device according to claim 8, characterized in that the second driving assembly comprises a second driving cylinder and a second solenoid valve, the second solenoid valve is used for controlling the second driving cylinder, and the second solenoid valve is electrically connected with the controller.

10. The iron removing device for the casting molds according to claim 9, characterized in that a horizontal slide is provided on the supporting frame, a slide block is connected to a cylinder rod of the second driving cylinder, the slide block and the horizontal slide in a matching manner, and the electromagnetic chuck is provided below the slide block.