CN217044568U

CN217044568U - Robot casting production line

Info

Publication number: CN217044568U
Application number: CN202122394288.3U
Authority: CN
Inventors: 何礼平; 何鑫; 田燕凤
Original assignee: Wuxi Jingjie Robot Technology Co ltd
Current assignee: Wuxi Jingjie Robot Technology Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-07-26
Anticipated expiration: 2031-09-30

Abstract

The utility model provides a casting production line of robot, it can pour through the arm, and convenient to use can reduce the operation danger moreover, has improved casting efficiency simultaneously. The automatic blanking machine comprises a casting mechanical arm, a casting machine, a melting furnace, a blanking mechanical arm and a blanking conveying mechanism, wherein the casting mechanical arm is connected with a casting spoon through a motor, the melting furnace is respectively installed on the left side and the right side of the casting mechanical arm, the casting machines are respectively installed at the front end and the rear end of the melting furnace on the two sides, each casting machine is correspondingly provided with the blanking conveying mechanism, and the blanking mechanical arm is arranged between the blanking conveying mechanisms on the same end.

Description

Robot casting production line

Technical Field

The utility model relates to a casting equipment technical field specifically is a robot casting production line.

Background

The casting is a process of injecting a metal or glass material in a molten state into a mold and cooling the material to form a desired shape, and the conventional casting process is performed by pouring a casting liquid into the mold by controlling a ladle by a worker, so that the operation is dangerous and labor-intensive.

SUMMERY OF THE UTILITY MODEL

Rely on the manual work to cast completely to the tradition, problem that intensity of labour is big not only dangerous but also, the utility model provides a robot casting production line, it can cast through the arm, and convenient to use can reduce the operation danger moreover, has improved casting efficiency simultaneously.

The technical scheme is as follows: a robot casting production line which characterized in that: the automatic blanking machine comprises a casting mechanical arm, a casting machine, a melting furnace, a blanking mechanical arm and a blanking conveying mechanism, wherein the casting mechanical arm is connected with a casting spoon through a motor, the melting furnace is respectively installed on the left side and the right side of the casting mechanical arm, the front end and the rear end of the melting furnace on the two sides are respectively provided with the casting machine, each casting machine is correspondingly provided with the blanking conveying mechanism, and the blanking mechanical arm is arranged between the blanking conveying mechanisms on the same end.

It is further characterized in that:

casting openings are formed in two opposite sides of the casting ladle at the same time;

the blanking mechanical arm is connected with the material taking clamping jaw through a motor;

the casting machine comprises a base, a turnover frame and a mould mounting seat, wherein the mould mounting seat is mounted on the turnover frame, one end of the turnover frame is hinged with the base, and the turnover frame is also connected with the base through a turnover oil cylinder; the die mounting seat comprises a lower die plate fixed on the roll-over stand and a first fixing plate fixed on the roll-over stand, a first driving cylinder and a first guide rod are connected to the first fixing plate, and an upper die plate positioned between the first fixing plate and the lower die plate is sleeved on the first guide rod and connected with the first driving cylinder;

a lower ejection mechanism is further arranged below the lower template and comprises a second fixing plate, the second fixing plate is connected with the lower template through a second guide rod, a second driving cylinder is further mounted on the second fixing plate, and a second lower ejector plate located between the lower template and the second fixing plate is sleeved on the second guide rod and is connected with the second driving cylinder;

an upper ejection mechanism is further arranged above the upper die plate and comprises a third fixing plate, the third fixing plate is connected with the upper die plate through a third guide rod, a third driving cylinder is further mounted on the third fixing plate, and an upper ejector plate sleeve between the third fixing plate and the upper die plate is arranged on the third guide rod and connected with the third driving cylinder.

The beneficial effects of the utility model are that: during casting, casting liquid is ladled out to the mould of the corresponding casting machine from the melting furnace through the casting mechanical arm, then rotate to next melting furnace department and ladle out casting liquid to the casting machine that corresponds, the injection of four casting liquids can be accomplished to the casting arm rotation round, after the cooling is accomplished, can take out the work piece from the casting machine through the unloading arm and place and accomplish the unloading on the unloading conveying mechanism that corresponds, replace artifical casting liquid injection casting machine with the arm, the step of taking out the work piece from the casting machine, reduce the operation danger, the casting efficiency has been improved, simultaneously, a casting mechanical arm can cast four casting machines, an unloading mechanical arm can carry out the unloading to two casting machines, make full use of the space.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is an enlarged view of the point A in FIG. 1;

FIG. 3 is an enlarged view of B in FIG. 1;

fig. 4 is a schematic view of a casting machine.

Detailed Description

As shown in fig. 1, the robot casting production line comprises a casting mechanical arm 1, casting machines 2, a melting furnace 3, a blanking mechanical arm 4 and a blanking conveying mechanism 5, as shown in fig. 2, the casting mechanical arm 1 is connected with a casting spoon 6 through a motor, the motor is used for enabling the casting spoon 6 to turn over, the melting furnaces 3 are respectively installed on the left side and the right side of the casting mechanical arm 1, the casting machines 2 are respectively installed at the front ends and the rear ends of the melting furnaces 3 on the two sides, each casting machine 2 is correspondingly provided with the blanking conveying mechanism 5, and the blanking mechanical arm 4 is installed between the blanking conveying mechanisms 5 on the same end.

According to the design, one casting mechanical arm 1 can complete the casting of four casting machines 2, and other casting machines 2 can be operated within the time of waiting for cooling after casting liquid is ladled out from the melting furnace 3 into the mold of the casting machine 2, so that the casting efficiency is improved; operating personnel can carry out above-mentioned process through operating the arm, and it is safer not need directly to get into the casting region, and relative both sides are equipped with casting gate 61 simultaneously on casting ladle 6 simultaneously, make casting ladle 6 can pour casting liquid, convenient to use into from two directions. After cooling, the workpiece is taken out of the casting machine through the blanking mechanical arm 1 and placed on the blanking conveying mechanism 5, and the blanking mechanical arm 1 is connected with the material taking clamping jaw 7 through a motor as shown in fig. 3, so that the workpiece is directly clamped out through the material taking clamping jaw.

As shown in fig. 4, the casting machine 2 comprises a base 21, a roll-over stand 22 and a mold mounting seat 23, wherein the mold mounting seat 23 is mounted on the roll-over stand 22, one end of the roll-over stand 22 is hinged to the base 21 at a position C, and the roll-over stand 22 is further connected with the base 21 through a roll-over oil cylinder 24, so that the roll-over stand 22 and the mold mounting seat 23 can be controlled to turn over through the roll-over oil cylinder, and the required angle can be adjusted according to casting and blanking; the die mounting seat 23 comprises a lower die plate 231 fixed on the roll-over stand 22 and a first fixing plate 232 fixed on the roll-over stand 22, a first driving cylinder 233 and a first guide rod 234 are connected to the first fixing plate 232, and an upper die plate 235 located between the first fixing plate 232 and the lower die plate 231 is sleeved on the first guide rod 234 and connected with the first driving cylinder 233, so that the upper die plate 235 can move along the first guide rod 234 through the first driving cylinder 233, and the die opening and closing are controlled through the first driving cylinder 233.

In order to facilitate the separation of the workpiece, a lower ejection mechanism is further arranged below the lower template 231 and comprises a second fixing plate 236, the second fixing plate 236 is connected with the lower template 231 through a second guide rod 237, a second driving cylinder 238 is further mounted on the second fixing plate 236, a lower ejector plate 239 located between the lower template 231 and the second fixing plate 236 is sleeved on the second guide rod 237 and is connected with the second driving cylinder 238, and the second driving cylinder 238 is controlled to enable the lower ejector plate 239 to move so as to eject the workpiece; similarly, an upper ejection mechanism is further arranged above the upper die plate 235 and comprises a third fixed plate 2310, the third fixed plate 2310 is connected with the upper die plate 235 through a third guide rod 2311, a third driving cylinder 2312 is further mounted on the third fixed plate 2310, an upper ejector plate 2313 located between the upper die plate 235 and the third fixed plate 2310 is sleeved on the third guide rod 2311 and is connected with the third driving cylinder 2312, and by adopting the structure, the pouring of the casting liquid, the opening and closing of the die, the demolding of the workpiece and the blanking of the workpiece in the casting process can be achieved by controlling corresponding machines, so that an operator does not need to enter a casting production line, and the casting machine is safer and high in casting efficiency.

The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope of the present invention should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A robot casting production line which characterized in that: the automatic blanking machine comprises a casting mechanical arm, a casting machine, a melting furnace, a blanking mechanical arm and a blanking conveying mechanism, wherein the casting mechanical arm is connected with a casting spoon through a motor, the melting furnace is respectively installed on the left side and the right side of the casting mechanical arm, the front end and the rear end of the melting furnace on the two sides are respectively provided with the casting machine, each casting machine is correspondingly provided with the blanking conveying mechanism, and the blanking mechanical arm is arranged between the blanking conveying mechanisms on the same end.

2. A robotic casting line as claimed in claim 1, wherein: and casting openings are formed in two opposite sides of the casting ladle at the same time.

3. A robotic casting line as claimed in claim 1, wherein: the blanking mechanical arm is connected with the material taking clamping jaw through a motor.

4. A robotic casting line as claimed in any one of claims 1 to 3, wherein: the casting machine comprises a base, a turnover frame and a mould mounting seat, wherein the mould mounting seat is mounted on the turnover frame, one end of the turnover frame is hinged with the base, and the turnover frame is also connected with the base through a turnover oil cylinder; the die mounting base comprises a lower die plate fixed on the roll-over stand and a first fixing plate fixed on the roll-over stand, a first driving cylinder and a first guide rod are connected to the first fixing plate, and an upper die plate located between the first fixing plate and the lower die plate is sleeved on the first guide rod and connected with the first driving cylinder.

5. A robotic casting line as claimed in claim 4, wherein: and a lower ejection mechanism is further arranged below the lower template and comprises a second fixed plate, the second fixed plate is connected with the lower template through a second guide rod, a second driving cylinder is further mounted on the second fixed plate, and a lower ejector plate located between the lower template and the second fixed plate is sleeved on the second guide rod and is connected with the second driving cylinder.

6. A robotic casting line as claimed in claim 4, wherein: an upper ejection mechanism is further arranged above the upper die plate and comprises a third fixing plate, the third fixing plate is connected with the upper die plate through a third guide rod, a third driving cylinder is further mounted on the third fixing plate, and an upper ejector plate sleeve between the third fixing plate and the upper die plate is arranged on the third guide rod and connected with the third driving cylinder.