CN114346222A - Casting device for manufacturing metal product and using method thereof - Google Patents
Casting device for manufacturing metal product and using method thereof Download PDFInfo
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- CN114346222A CN114346222A CN202210140653.4A CN202210140653A CN114346222A CN 114346222 A CN114346222 A CN 114346222A CN 202210140653 A CN202210140653 A CN 202210140653A CN 114346222 A CN114346222 A CN 114346222A
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Abstract
The utility model relates to the technical field of metal casting, in particular to a casting device for manufacturing a metal product, which comprises a conveying part, a lifting part, a casting ladle, an opening and closing part and a slag fishing part, wherein the lifting part is arranged at the top of the conveying part, the casting ladle is detachably arranged on the lifting part, the opening and closing part is arranged on the side edge of the casting ladle, the slag fishing part is arranged in the middle of the casting ladle, and the lifting part controls the opening and closing part to cast metal liquid in the casting ladle by lowering the casting ladle. The problems that in the existing metal smelting process, residues and sundries in a casting device need to be manually fished, the working risk coefficient is high, the casting mode is mostly a dumping mode, molten steel splashing is easy to occur and the like are solved, and the using method of the casting device for manufacturing metal products is further provided.
Description
Technical Field
The utility model relates to the technical field of metal casting, in particular to a casting device for manufacturing a metal product and a using method thereof.
Background
Chinese patent publication No. CN110253007A discloses a device and method for casting and pouring metal parts, which includes three parts, namely a basic assembly, a sliding assembly, a lifting assembly and a pouring assembly. The basic assembly comprises a cross beam, a cover plate block fixed on the lower end face of the middle part of the cross beam, and a left transition plate and a right transition plate which are respectively fixed on the lower end faces of two sides of the cross beam; the sliding assembly comprises a guide rod, four sliding blocks respectively arranged on the guide rod, sliding block mounting plates fixed at the lower ends of the two sliding blocks on the left side, and supporting plates fixed at the lower ends of the two sliding blocks on the right side; the pouring assembly comprises a left support pillar fixed at the lower end of the sliding block mounting plate, a right support pillar fixed at the lower end of the support plate, a rotating rod arranged in the middle section of the left support pillar and the right support pillar, and a pouring barrel fixed in the middle of the rotating rod. According to the utility model, the left and right calibration can be carried out on the pouring channel through the left and right sliding blocks in an offset manner, the labor is saved, and the pouring cover adopts an openable design, so that the pouring barrel is convenient to clean.
The utility model discloses a chinese utility model patent that publication number is CN212930957U discloses a metal melting pours and uses intermediate frequency furnace structure, including the step holding surface, the top surface fixed mounting of step holding surface has intermediate frequency furnace mechanism, the top surface of intermediate frequency furnace mechanism is provided with the breathing pipe, the transition pipe has been cup jointed in the one end activity of breathing pipe, the inboard fixed cover on transition pipe top has connect rotary mechanism. The transmission gear is driven to rotate by the second low-speed motor and then the transmission gear is meshed with the transmission adjusting gear sleeve, so that the air suction pipe and the transition pipe are subjected to relatively external rotation adjustment by taking the rotating mechanism as a fulcrum, and the horn-shaped other end of the air suction pipe can automatically leave the top of the intermediate frequency furnace mechanism when the intermediate frequency furnace mechanism feeds and takes materials, and the problems that interference exists in the feeding and taking processes of the intermediate frequency furnace by the gas collecting hood right above the furnace opening of the intermediate frequency furnace and the operation of workers is inconvenient are solved.
However, the above patents still have the following problems:
in the present metal melting process, the residue sundries in the casting device need to be manually fished, the work risk coefficient is higher, the casting mode is mostly a dumping mode, and the phenomenon of molten steel splashing easily occurs.
Disclosure of Invention
The utility model provides a casting device for manufacturing a metal product, aiming at the problems in the prior art.
The basic scheme of the utility model is as follows:
the casting device for manufacturing the metal products comprises a conveying part, a lifting part, a casting ladle, an opening and closing part and a slag fishing part, wherein the lifting part is arranged at the top of the conveying part, the casting ladle is detachably arranged on the lifting part, the opening and closing part is arranged on the side edge of the casting ladle, the slag fishing part is arranged in the middle of the casting ladle, and the lifting part controls the opening and closing part to cast metal liquid in the casting ladle through lowering of the casting ladle.
Preferably, drag for sediment portion and include two power component and drag for the sediment subassembly, two power component symmetrical arrangement drags for sediment subassembly both sides, power component is including rotating joint block, swinging arms, sliding tray, a plurality of slide, dwang, rotation motor and swing connecting rod, drag for the sediment subassembly including filtering the sediment dish, rotate the joint block and rotate the top that the pouring ladle all was arranged in to the motor, swinging arms one end is connected with the rotation joint block, the swinging arms middle part is equipped with the sliding tray, dwang one end is connected with the rotation motor, the dwang other end rotates and is connected with a plurality of slides, the other end and the sliding tray sliding connection of dwang, a plurality of the swinging arms both sides are arranged in to the slide symmetry, the bottom of dwang is arranged in to the swing connecting rod, swing connecting rod bottom and filtering sediment dish top are articulated.
Preferably, the lifting portion comprises a lifting frame, a lifting motor, a plurality of transmission gears, a first chain wheel, a chain, a second chain wheel and a lifting rod, the lifting frame is arranged at the top of the conveying portion, the lifting motor is arranged on the side of the lifting frame, the transmission gears are respectively in meshed transmission connection with the lifting motor, the first chain wheel is in coaxial connection with the transmission gears, the second chain wheel is in coaxial connection with the lifting rod, and the second chain wheel is in chain transmission connection with the first chain wheel.
Preferably, the lifting part further comprises a plurality of clamping cylinders, a plurality of clamping connecting rods, a plurality of clamping plates and a splash guard, the plurality of clamping cylinders are arranged at the top of the lifting part and connected with the clamping plates through the plurality of clamping connecting rods, the inner walls of the clamping plates are abutted against and clamped with the splash guard, and the splash guard is detachably connected with the clamping plates.
Preferably, the lifting part further comprises a driving belt wheel, a conveying belt, a driven belt wheel, a transmission roller, a cooling chain and a plurality of cooling nozzles, the driving belt wheel is arranged on the side edge of the lifting frame, the driven belt wheel is connected with the driving belt wheel through the conveying belt, the driven belt wheel is coaxially connected with the transmission roller, the cooling chain is arranged at the bottom of the transmission roller and is in transmission connection with the transmission roller, and the plurality of cooling nozzles are uniformly distributed on the cooling chain at intervals.
Preferably, the casting ladle includes inclusion, electronic commentaries on classics piece, a plurality of supporting rod, crossbeam and casting nozzle, the splashproof lid bottom is arranged in to the crossbeam, two the both sides of crossbeam are arranged in to the supporting rod symmetry, the inclusion both sides are equipped with electronic commentaries on classics piece, two supporting rod bottom is connected with two electronic commentaries on classics pieces respectively, the top of inclusion is arranged in to the casting nozzle, the inside electromagnetic heating coil that is equipped with of inclusion.
Preferably, the opening and closing part comprises an opening and closing connecting rod, a first opening and closing slider, a first sliding rail, an opening and closing connecting rod, a connecting hinge rod, a second opening and closing slider and a second sliding rail, the first sliding rail and the second sliding rail are arranged on the side edge of the bag body, the first opening and closing slider and the second opening and closing slider are respectively in sliding connection with the first sliding rail and the second sliding rail, the two ends of the opening and closing connecting rod are respectively hinged to the first opening and closing slider and the second opening and closing slider, one end of the connecting hinge rod is fixed to the second opening and closing slider, and the other end of the connecting hinge rod is detachably hinged to the side edge of the lifting frame.
Preferably, the portion that opens and shuts still includes plunger and chock plug, the casting ladle still includes the casting hole, the bottom of inclusion is arranged in to the casting hole, the plunger top is connected with the connecting rod that opens and shuts, the chock plug is arranged in the plunger bottom, chock plug and casting hole activity joint.
Preferably, the conveying part comprises a plurality of conveying chain wheels, a plurality of conveying chain wheels and a plurality of conveying brackets, the plurality of conveying chain wheels are symmetrically arranged on two sides of each conveying bracket, and the conveying chain wheels are in transmission connection with the two conveying chain wheels respectively.
The utility model also discloses a use method of the casting device for manufacturing the metal product, which comprises the following steps:
s1, adding a casting material block into a package body, and melting the casting material block into a liquid state through heating;
s2, controlling the rotating motors of the two power assemblies to rotate in a differential mode to drive the rotating rod to rotate, wherein the other end of the rotating rod is connected with the sliding groove in a sliding mode, and driving one end of the oscillating rod to oscillate around the rotating connecting block to drive the slag filtering disc to shake in molten steel and drag slag;
s3, controlling the rotating motors of the two power assemblies to synchronously rotate to drive the filter residue pan to move up and down, and further fishing the impurity slag in the molten steel;
s4, controlling a conveying chain wheel to rotate to drive a conveying chain to convey the die to the bottom of the bag body;
s5, placing a casting ladle under the lifting part, enabling the first opening and closing slide block and the second opening and closing slide block to slide upwards, enabling the plunger to lift upwards along with the opening and closing part, and enabling the plug head to be separated from the casting hole, so that molten steel can topple downwards;
s6, after casting is completed, the conveying portion conveys the mold to the bottom of the lifting frame, the transmission roller drives the cooling chain to move, and the plurality of cooling nozzles rapidly cool the mold.
The working principle and the advantages of the utility model are as follows:
the casting ladle comprises a conveying part, a lifting part, a casting ladle, an opening and closing part and a slag fishing part, wherein the conveying part conveys a mould to be cast to the bottom of the casting ladle, the lifting part controls the casting ladle arranged on the conveying part to ascend or descend, so that the opening and closing part is in an open state when the casting ladle descends, casting is carried out, the casting ladle is lifted, the opening and closing part is closed, and casting is stopped. The slag dragging part is arranged inside the casting ladle for dragging and adsorbing the slag.
The slag salvaging part is provided with two power components and a slag salvaging component, the rotating motors of the two power components are controlled to rotate in a differential mode to drive the rotating rod to rotate, the other end of the rotating rod is connected with the sliding groove in a sliding mode, one end of the oscillating rod is driven to swing around the rotating connecting block, and the slag filtering disc is driven to shake in molten steel for salvaging slag; when a rotating motor of the power assembly is controlled to rotate synchronously, the oscillating rod drives the filter residue disc to move up and down, and further the impurity slag in the molten steel is fished. The lifting part drives a plurality of transmission gears which are meshed with each other to transmit power through a lifting motor, the chain transmits the power for driving the first chain wheel to the second chain wheel, and then the lifting rod is driven to complete the actions of lifting and lowering the casting ladle. According to the utility model, the splash-proof cover is arranged at the top of the lifting part, and is clamped and installed through the plurality of clamping cylinders, molten iron splashes in the process of converting metal lump materials from a solid state to a liquid state, and the splash-proof cover prevents liquid metal from splashing to the outside of the casting device to the maximum extent, so that casualties are caused to personnel.
The utility model also provides a device for cooling the die, the die is conveyed to the bottom of the lifting frame by the conveying part, the transmission roller drives the cooling chain to move, and the plurality of cooling nozzles rapidly cool the die, so that rapid demolding of a casting after cooling is facilitated. The casting ladle provides two casting modes, can carry out vertical casting from the inclusion bottom and also can pour the formula casting through the casting nozzle core at inclusion top, provides more choices for this casting device, can be suitable for actual scene and carry out the casting operation. The part that opens and shuts is through articulated with dismantling of lifting frame, can accomplish the linkage operation of opening and shutting the part and lifting the portion, has improved harmony and the cooperation degree between the device.
Drawings
FIG. 1 is a schematic structural view of a casting apparatus for manufacturing a metal product according to the present invention;
FIG. 2 is a schematic view showing a structure of a lifting portion of a casting apparatus for manufacturing a metal product according to the present invention;
FIG. 3 is a schematic structural view (view one) of a ladle in a casting apparatus for manufacturing a metal product according to the present invention;
FIG. 4 is a schematic structural view (view II) of a ladle in a casting apparatus for manufacturing a metal product according to the present invention;
FIG. 5 is a schematic structural view of a slag removing portion of a casting apparatus for manufacturing a metal product according to the present invention;
reference numerals referred to in the drawings are:
a conveying section 1; a transfer sprocket 101; a conveyor chain 102; a transport carriage 103;
a lifting part 2; a lifting frame 201; a lift motor 202; a transmission gear 203; a first sprocket 204; a chain 205; a second sprocket 206; a lifting lever 207; a clamping cylinder 208; a clamp link 209; a clamping plate 210; a splash cover 211; a driving pulley 212; a conveyor belt 213; a driven pulley 214; a drive roller 215; a cooling chain 215; a cooling shower head 217;
a casting ladle 3; a bag body 301; an electric rotating block 302; a support link 303; a cross member 304; a casting nozzle 305;
an opening-closing part 4; an opening and closing link 401; a first opening and closing slider 402; a first slide rail 403; an opening and closing link 404; a connecting hinge rod 405; a second opening and closing slider 406; a second slide rail 407; a plunger 408; a plug 409;
a slag fishing part 5; the joint block 501 is rotated; a swing lever 502; a slide groove 503; a slide 504; turning the rod 505; a rotating motor 506; a swing link 507; a filter cake 508.
Detailed Description
The following is further detailed by the specific embodiments:
the first embodiment is as follows:
the casting is a technological process of smelting metal into liquid meeting the preset requirement, pouring the liquid into a casting mold, cooling, solidifying and cleaning to obtain a casting with the preset shape, size and performance. The near-shape of the cast blank reduces cost and manufacturing time to a predetermined extent without machining or with a small amount of machining. Casting is one of the fundamental processes in the modern device manufacturing industry. As shown in fig. 1 to 5, the utility model provides a casting device for manufacturing metal products, which comprises a plurality of components, such as a conveying part 1, a lifting part 2, a casting ladle 3, an opening and closing part 4, a slag fishing part 5 and the like, wherein the components are mutually matched, so that the casting work of the casting device is efficiently finished.
The slag fishing part 5 is provided with two power components and a slag fishing component, a rotating motor 506 for controlling the two power components rotates in a differential mode to drive a rotating rod 505 to rotate, the other end of the rotating rod 505 is connected with a sliding groove 503 in a sliding mode, one end of a swinging rod 502 is driven to swing around a rotating connecting block 503, and a slag filtering disc 508 is driven to swing in molten steel to fish slag; when the rotating motor 506 of the control power assembly synchronously rotates, the oscillating rod 502 drives the slag filtering disc 508 to move up and down, and further the impurity slag in the molten steel is fished.
The conveying part 1 comprises a plurality of conveying chain wheels 101, a conveying chain 102 and a conveying bracket 103, wherein the plurality of conveying chain wheels 101 are symmetrically arranged at two sides of the conveying bracket 103, and the conveying chain 102 is respectively in transmission connection with the two conveying chain wheels 101.
The lifting part 2 is arranged at the top of the conveying part 1, the casting ladle 3 is detachably mounted on the lifting part 2, the lifting part 2 comprises a lifting frame 201, a lifting motor 202, a plurality of transmission gears 203, a first chain wheel 204, a chain 205, a second chain wheel 206 and a lifting rod 207, the lifting frame 201 is arranged at the top of the conveying part 1, the lifting motor 202 is arranged on the side edge of the lifting frame 201, the transmission gears 203 are respectively in meshing transmission connection with the lifting motor 202, the first chain wheel 204 is in coaxial connection with the transmission gears 203, the second chain wheel 206 is in coaxial connection with the lifting rod 207, and the second chain wheel 206 is in transmission connection with the first chain wheel 204 through the chain 205.
The lifting part 2 drives a plurality of transmission gears 203 meshed with each other to transmit power through a lifting motor 202, and a chain 205 transmits the power for transmitting a first chain wheel 204 to a second chain wheel 206, so as to drive a lifting rod 207 to complete the actions of lifting and lowering the casting ladle 3.
The lifting part 2 further comprises a plurality of clamping cylinders 208, a plurality of clamping connecting rods 209, a plurality of clamping plates 210 and a splash guard 211, wherein the plurality of clamping cylinders 208 are arranged at the top of the lifting part 2, the plurality of clamping cylinders 208 are connected with the clamping plates 210 through the plurality of clamping connecting rods 209, the inner walls of the plurality of clamping plates 210 are abutted against and clamped by the splash guard 211, and the splash guard 211 is detachably connected with the clamping plates 210.
According to the utility model, the splash-proof cover 211 is arranged at the top of the lifting part 2, and the splash-proof cover 211 is clamped and installed through the plurality of clamping cylinders 208, so that molten iron splashes in the process of converting metal lump materials from a solid state to a liquid state, and the splash-proof cover 211 prevents the liquid metal from splashing to the outside of the casting device to the greatest extent, so that casualties are caused to personnel.
The side of pouring ladle 3 is arranged in to portion 4 that opens and shuts, drags for sediment portion 5 and arranges the middle part of pouring ladle 3 in, lifts portion 2 and comes control portion 4 that opens and shuts to the metal liquid in the pouring ladle 3 through the transfer to pouring ladle 3 and casts.
Example two:
the casting is a technological process of smelting metal into liquid meeting the preset requirements, pouring the liquid into a casting mold, cooling, solidifying and cleaning to obtain a casting with the preset shape, size and performance. Casting is one of the fundamental processes in the modern device manufacturing industry, because of the near shaping, which reduces cost and manufacturing time to a predetermined extent without machining or with a small amount of machining. As shown in fig. 1 to 5, the utility model provides a casting device for manufacturing metal products, which comprises a plurality of components, such as a conveying part 1, a lifting part 2, a casting ladle 3, an opening and closing part 4, a slag fishing part 5 and the like, wherein the components are mutually matched, so that the casting work of the casting device is efficiently finished.
The slag fishing part 5 is provided with two power components and a slag fishing component, a rotating motor 506 for controlling the two power components rotates in a differential mode to drive a rotating rod 505 to rotate, the other end of the rotating rod 505 is connected with a sliding groove 503 in a sliding mode, one end of a swinging rod 502 is driven to swing around a rotating connecting block 503, and a slag filtering disc 508 is driven to swing in molten steel to fish slag; when the rotating motor 506 of the control power assembly synchronously rotates, the oscillating rod 502 drives the slag filtering disc 508 to move up and down, and further the impurity slag in the molten steel is fished.
The conveying part 1 comprises a plurality of conveying chain wheels 101, a conveying chain 102 and a conveying bracket 103, wherein the plurality of conveying chain wheels 101 are symmetrically arranged at two sides of the conveying bracket 103, and the conveying chain 102 is respectively in transmission connection with the two conveying chain wheels 101.
The lifting part 2 is arranged at the top of the conveying part 1, the casting ladle 3 is detachably mounted on the lifting part 2, the lifting part 2 comprises a lifting frame 201, a lifting motor 202, a plurality of transmission gears 203, a first chain wheel 204, a chain 205, a second chain wheel 206 and a lifting rod 207, the lifting frame 201 is arranged at the top of the conveying part 1, the lifting motor 202 is arranged on the side edge of the lifting frame 201, the transmission gears 203 are respectively in meshing transmission connection with the lifting motor 202, the first chain wheel 204 is in coaxial connection with the transmission gears 203, the second chain wheel 206 is in coaxial connection with the lifting rod 207, and the second chain wheel 206 is in transmission connection with the first chain wheel 204 through the chain 205.
The lifting part 2 drives a plurality of transmission gears 203 meshed with each other to transmit power through a lifting motor 202, and a chain 205 transmits the power for transmitting a first chain wheel 204 to a second chain wheel 206, so as to drive a lifting rod 207 to complete the actions of lifting and lowering the casting ladle 3.
The lifting part 2 further comprises a plurality of clamping cylinders 208, a plurality of clamping connecting rods 209, a plurality of clamping plates 210 and a splash guard 211, wherein the plurality of clamping cylinders 208 are arranged at the top of the lifting part 2, the plurality of clamping cylinders 208 are connected with the clamping plates 210 through the plurality of clamping connecting rods 209, the inner walls of the plurality of clamping plates 210 are abutted against and clamped by the splash guard 211, and the splash guard 211 is detachably connected with the clamping plates 210.
According to the utility model, the splash-proof cover 211 is arranged at the top of the lifting part 2, and the splash-proof cover 211 is clamped and installed through the plurality of clamping cylinders 208, so that molten iron splashes in the process of converting metal lump materials from a solid state to a liquid state, and the splash-proof cover 211 prevents the liquid metal from splashing to the outside of the casting device to the greatest extent, so that casualties are caused to personnel.
The side of pouring ladle 3 is arranged in to portion 4 that opens and shuts, drags for sediment portion 5 and arranges the middle part of pouring ladle 3 in, lifts portion 2 and comes control portion 4 that opens and shuts to the metal liquid in the pouring ladle 3 through the transfer to pouring ladle 3 and casts.
The working frequency of the medium-frequency induction furnace is between fifty and two kilohertz, three-phase power-frequency alternating current is rectified and then converted into direct current, the direct current is converted into adjustable medium-frequency current, the adjustable medium-frequency current is supplied to medium-frequency alternating current flowing through a capacitor and an induction coil, high-density magnetic lines are generated in the induction coil, metal materials contained in the induction coil are cut, and smelting operation is carried out.
The casting ladle 3 comprises a ladle body 301, an electric rotating block 302, a plurality of supporting connecting rods 303, a cross beam 304 and a casting nozzle 305, wherein the cross beam 304 is arranged at the bottom of the splash-proof cover 211, the two supporting connecting rods 303 are symmetrically arranged on two sides of the cross beam 304, the electric rotating blocks 302 are arranged on two sides of the ladle body 301, the bottoms of the two supporting connecting rods 303 are respectively connected with the two electric rotating blocks 302, the casting nozzle 305 is arranged at the top of the ladle body 301, and an electromagnetic heating coil is arranged inside the ladle body 301. The opening and closing part 4 comprises an opening and closing connecting rod 401, a first opening and closing slider 402, a first sliding rail 403, an opening and closing connecting rod 404, a connecting hinge rod 405, a second opening and closing slider 406 and a second sliding rail 407, the first sliding rail 403 and the second sliding rail 407 are arranged on the side edge of the bag body 301, the first opening and closing slider 402 and the second opening and closing slider 406 are respectively connected with the first sliding rail 403 and the second sliding rail 407 in a sliding manner, the two ends of the opening and closing connecting rod 404 are respectively hinged with the first opening and closing slider 402 and the second opening and closing slider 406, one end of the connecting hinge rod 405 is fixed on the second opening and closing slider 406, and the other end of the connecting hinge rod 405 is detachably hinged with the side edge of the lifting frame 201. The opening and closing part 4 further comprises a plunger 408 and a plug 409, the casting ladle 3 further comprises a casting hole 306, the casting hole 306 is arranged at the bottom of the ladle body 301, the top of the plunger 408 is connected with the opening and closing connecting rod 401, the plug 409 is arranged at the bottom of the plunger 408, and the plug 409 is movably clamped with the casting hole 306.
The casting ladle 3 provides two casting modes, vertical casting can be carried out from the bottom of the ladle body 301, and pouring can also be carried out through the pouring nozzle 305 at the top of the ladle body 301, so that more choices are provided for the casting device, and the casting device can be suitable for actual scenes to carry out casting operation. The part 4 that opens and shuts can accomplish the linkage operation of opening and shutting 4 and lifting portion 2 through the dismantlement articulated with lifting frame 201, has improved harmony and the cooperation degree between the device.
The lifting part 2 further comprises a driving belt wheel 212, a transmission belt 213, a driven belt wheel 214, a transmission roller 215, a cooling chain 215 and a plurality of cooling nozzles 217, wherein the driving belt wheel 212 is arranged on the side edge of the lifting frame 201, the driven belt wheel 214 is connected with the driving belt wheel 212 through the transmission belt 213, the driven belt wheel 214 is coaxially connected with the transmission roller 215, the cooling chain 215 is arranged at the bottom of the transmission roller 215 and is in transmission connection with the transmission roller 215, and the plurality of cooling nozzles 217 are uniformly arranged on the cooling chain 215 at intervals.
The utility model is also provided with a device for cooling the mould, the mould is conveyed to the bottom of the lifting frame 201 in the conveying part 1, the transmission roller 215 drives the cooling chain 216 to move, and the plurality of cooling nozzles 217 are used for rapidly cooling the mould, so that the casting piece can be rapidly demoulded after being cooled.
The casting ladle comprises a conveying part 1, a lifting part 2, a casting ladle 3, an opening and closing part 4 and a slag fishing part 5, wherein the conveying part 1 conveys a mould to be cast to the bottom of the casting ladle, the lifting part 2 controls the casting ladle 3 arranged on the lifting part to ascend or descend, so that the opening and closing part 4 is in an open state when the casting ladle 3 descends, casting is carried out, the casting ladle 3 is lifted, the opening and closing part 4 is closed, and casting is stopped. The slag scooping part 5 is installed inside the ladle 3, and scoops and adsorbs the slag.
The utility model also discloses a use method of the casting device for manufacturing the metal product, which comprises the following steps:
s1, adding a casting material block into a bag body 301, and melting the casting material block into a liquid state through heating;
s2, controlling the rotating motors 506 of the two power assemblies to rotate in a differential mode to drive the rotating rod 505 to rotate, enabling the other end of the rotating rod 505 to be connected with the sliding groove 503 in a sliding mode, driving one end of the swinging rod 502 to swing around the rotating connecting block 503, and driving the slag filtering disc 508 to swing in molten steel to drag slag;
s3, controlling the rotating motors 506 of the two power assemblies to synchronously rotate, driving the slag filtering disc 508 to move up and down in a horizontal moving mode, and further fishing the impurity slag in the molten steel;
s4, controlling the conveying chain wheel 101 to rotate to drive the conveying chain 102 to convey the mold to the bottom of the bag body 301;
s5, the casting ladle 3 is placed under the lifting part 2, the first opening and closing slide block 402 and the second opening and closing slide block 406 slide upwards, the plunger 408 is lifted upwards along with the opening and closing part 4, and the plug 409 is separated from the casting hole 306, so that molten steel is poured downwards.
S6, after casting is finished, the conveying part 1 conveys the mold to the bottom of the lifting frame 201, the transmission roller 215 drives the cooling chain 216 to move, and the plurality of cooling nozzles 217 rapidly cool the mold.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. A casting device for manufacturing a metal product, characterized in that: including conveying portion (1), lifting portion (2), teeming ladle (3), the portion of opening and shutting (4) and drag for sediment portion (5), the top of conveying portion (1) is arranged in to lifting portion (2), teeming ladle (3) demountable installation is on lifting portion (2), the side of teeming ladle (3) is arranged in to the portion of opening and shutting (4), drag for the middle part of teeming ladle (3) in to sediment portion (5), lifting portion (2) and come control portion of opening and shutting (4) to cast the metal liquid in teeming ladle (3) through transferring to teeming ladle (3).
2. A casting apparatus for manufacturing a metal product according to claim 1, wherein: drag for sediment portion (5) including two power components and drag for the sediment subassembly, two power components symmetrical arrangement drags for the sediment subassembly both sides, power components is including rotating splice block (501), swinging arms (502), sliding tray (503), a plurality of slide (504), dwang (505), rotation motor (506) and swing connecting rod (507) drag for the sediment subassembly including straining slag pan (508), the top of teeming ladle (3) is all arranged in to rotation splice block (501) and rotation motor (506), swinging arms (502) one end is connected with rotation splice block (501), swinging arms (502) middle part is equipped with sliding tray (503), dwang (505) one end is connected with rotation motor (506), dwang (505) other end rotates and is connected with a plurality of slide (504), the other end and sliding tray (503) sliding connection of dwang (505), a plurality of the sliding sheets (504) are symmetrically arranged on two sides of a swing rod (502), the bottom of a rotating rod (505) is arranged on a swing connecting rod (507), and the bottom of the swing connecting rod (507) is hinged with the top of a filter residue disc (508).
3. A casting apparatus for manufacturing a metal product according to claim 2, wherein: the lifting part (2) comprises a lifting frame (201), a lifting motor (202), a plurality of transmission gears (203), a first chain wheel (204), a chain (205), a second chain wheel (206) and a lifting rod (207), the lifting frame (201) is arranged at the top of the conveying part (1), the lifting motor (202) is arranged on the side edge of the lifting frame (201), the transmission gears (203) are respectively in meshing transmission connection with the lifting motor (202), the first chain wheel (204) is in coaxial connection with the transmission gears (203), the second chain wheel (206) is in coaxial connection with the lifting rod (207), and the second chain wheel (206) is in transmission connection with the first chain wheel (204) through the chain (205).
4. A casting apparatus for manufacturing a metal product according to claim 3, wherein: the lifting part (2) further comprises a plurality of clamping cylinders (208), a plurality of clamping connecting rods (209), a plurality of clamping plates (210) and a splash-proof cover (211), the plurality of clamping cylinders (208) are arranged at the top of the lifting part (2), the plurality of clamping cylinders (208) are connected with the clamping plates (210) through the plurality of clamping connecting rods (209), the inner walls of the clamping plates (210) abut against and are clamped with the splash-proof cover (211), and the splash-proof cover (211) is detachably connected with the clamping plates (210).
5. The casting apparatus for manufacturing a metal product according to claim 4, wherein: the lifting part (2) further comprises a driving belt wheel (212), a conveying belt (213), a driven belt wheel (214), a transmission roller (215), a cooling chain (215) and a plurality of cooling nozzles (217), the driving belt wheel (212) is arranged on the side edge of the lifting frame (201), the driven belt wheel (214) is connected with the driving belt wheel (212) through the conveying belt (213), the driven belt wheel (214) is coaxially connected with the transmission roller (215), the cooling chain (215) is arranged at the bottom of the transmission roller (215) and is in transmission connection with the transmission roller (215), and the plurality of cooling nozzles (217) are uniformly arranged on the cooling chain (215) at intervals.
6. The casting apparatus for manufacturing a metal product according to claim 5, wherein: casting package (3) are including inclusion (301), electronic commentaries on classics piece (302), a plurality of supporting link (303), crossbeam (304) and casting nozzle (305), splashproof lid (211) bottom, two are arranged in crossbeam (304) the both sides of crossbeam (304) are arranged in to supporting link (303) symmetry, inclusion (301) both sides are equipped with electronic commentaries on classics piece (302), two supporting link (303) bottom is connected with two electronic commentaries on classics pieces (302) respectively, the top of inclusion (301) is arranged in to casting nozzle (305), inclusion (301) inside is equipped with electromagnetic heating coil.
7. The casting apparatus for manufacturing a metal product according to claim 6, wherein: the bag comprises a bag body (301), an opening and closing part (4) and a connecting hinge rod (405), wherein the opening and closing part (4) comprises an opening and closing connecting rod (401), a first opening and closing slider (402), a first sliding rail (403), an opening and closing connecting rod (404), a connecting hinge rod (405), a second opening and closing slider (406) and a second sliding rail (407), the first sliding rail (403) and the second sliding rail (407) are arranged on the side edge of the bag body (301), the first opening and closing slider (402) and the second opening and closing slider (406) are respectively in sliding connection with the first sliding rail (403) and the second sliding rail (407), the two ends of the opening and closing connecting rod (404) are respectively hinged to the first opening and closing slider (402) and the second opening and closing slider (406), one end of the connecting hinge rod (405) is fixed on the second opening and closing slider (406), and the other end of the connecting hinge rod (405) is detachably hinged to the side edge of the lifting frame (201).
8. A casting apparatus for manufacturing a metal product according to claim 7, wherein: the opening and closing part (4) further comprises a plunger (408) and a plug head (409), the casting ladle (3) further comprises a casting hole (306), the bottom of the ladle body (301) is arranged in the casting hole (306), the top of the plunger (408) is connected with the opening and closing connecting rod (401), the bottom of the plunger (408) is arranged in the plug head (409), and the plug head (409) is movably clamped with the casting hole (306).
9. A casting apparatus for manufacturing a metal product according to claim 8, wherein: the conveying part (1) comprises a plurality of conveying chain wheels (101), conveying chains (102) and conveying supports (103), the conveying chain wheels (101) are symmetrically arranged on two sides of each conveying support (103), and the conveying chains (102) are in transmission connection with the two conveying chain wheels (101) respectively.
10. The use of a casting apparatus for manufacturing a metal product according to claim 9, wherein:
s1, adding a casting material block into a bag body (301), and melting the casting material block into a liquid state through heating;
s2, controlling a rotating motor (506) of the two power assemblies to rotate in a differential mode to drive a rotating rod (505) to rotate, wherein the other end of the rotating rod (505) is connected with a sliding groove (503) in a sliding mode, and one end of a swinging rod (502) is driven to swing around a rotating connecting block (503) to drive a slag filtering disc (508) to swing in molten steel and drag slag;
s3, controlling the rotating motors (506) of the two power assemblies to synchronously rotate to drive the slag filtering disc (508) to move up and down, and further fishing the impurity slag in the molten steel;
s4, controlling the conveying chain wheel (101) to rotate to drive the conveying chain (102) to convey the mold to the bottom of the bag body (301);
s5, the casting ladle (3) is placed under the lifting part (2), the first opening and closing slide block (402) and the second opening and closing slide block (406) slide upwards, the plunger (408) is lifted upwards along with the opening and closing part (4), and the plug head (409) is separated from the casting hole (306), so that molten steel is poured downwards;
s6, after casting is finished, the conveying part (1) conveys the mold to the bottom of the lifting frame (201), the transmission roller (215) drives the cooling chain (216) to move, and the plurality of cooling nozzles (217) rapidly cool the mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210140653.4A CN114346222A (en) | 2022-02-16 | 2022-02-16 | Casting device for manufacturing metal product and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210140653.4A CN114346222A (en) | 2022-02-16 | 2022-02-16 | Casting device for manufacturing metal product and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114346222A true CN114346222A (en) | 2022-04-15 |
Family
ID=81093641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210140653.4A Withdrawn CN114346222A (en) | 2022-02-16 | 2022-02-16 | Casting device for manufacturing metal product and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114346222A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123736A (en) * | 2023-10-26 | 2023-11-28 | 泰州市雄峰机械有限公司 | Cooling device for metal casting mold |
-
2022
- 2022-02-16 CN CN202210140653.4A patent/CN114346222A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123736A (en) * | 2023-10-26 | 2023-11-28 | 泰州市雄峰机械有限公司 | Cooling device for metal casting mold |
| CN117123736B (en) * | 2023-10-26 | 2023-12-22 | 泰州市雄峰机械有限公司 | Cooling device for metal casting mold |
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Application publication date: 20220415 |