CN220297402U - Processing device for processing stone-like bricks - Google Patents
Processing device for processing stone-like bricks Download PDFInfo
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- CN220297402U CN220297402U CN202321528300.8U CN202321528300U CN220297402U CN 220297402 U CN220297402 U CN 220297402U CN 202321528300 U CN202321528300 U CN 202321528300U CN 220297402 U CN220297402 U CN 220297402U
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- 239000011449 brick Substances 0.000 title claims abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 62
- 239000004575 stone Substances 0.000 claims abstract description 47
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000000748 compression moulding Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 description 35
- 239000002994 raw material Substances 0.000 description 14
- 238000003825 pressing Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model relates to the related technical field of stone brick processing accessory devices, and particularly discloses a processing device for stone brick imitation processing, which comprises a forming assembly, a feeding assembly and a transmission assembly, wherein the forming assembly is used for forming a stone brick on a surface of a stone body; the forming assembly comprises a base, a lower forming plate, an upper forming plate, a connecting plate, a plurality of air cylinders and a plurality of guide posts which are sequentially arranged from bottom to top, wherein two ends of each guide post are fixedly connected to the base and the connecting plate, the upper forming plate and the lower forming plate are in sliding connection with the guide posts, a plurality of forming holes are formed in the lower forming plate in a penetrating manner, and a plurality of forming frames are arranged on the upper forming plate; the utility model solves the problems that the stability of a device is poor, the position deviation is very easy to occur in the compression molding process, and the brick making quality and efficiency are affected when blanks are manufactured in the traditional imitation stone brick production.
Description
Technical Field
The application relates to the related technical field of stone brick processing accessory devices, and specifically discloses a processing device for stone brick processing.
Background
The stone-like brick is a ceramic brick which imitates the pattern, color, texture and appearance of natural stone. The general specification is 150X300. The stone-like brick adopts 2-time material distribution technology to form a natural stone-like section bar, so that the outer wall has the feeling of natural stone, light refraction can not be caused to surrounding households, and the brick is hard and corrosion-resistant and can withstand long-time sun and rain. With the continuous development of economic level, the demand of stone-like bricks is also growing. When the stone-like brick is processed, the dry pressing method is mostly adopted, and the stone brick is pressed into a green body meeting the density requirement, so that the whole process is very fine. Firstly, the filler is uniform; secondly, the pressing time and the pressing speed are very accurate and controlled by a computer; the demolding is then also very precise, otherwise cracking is liable to occur. Different press tonnage presses different sized products, which determine different parameters of thickness, size, density, hardness, etc. of the blank. However, the molded brick is manually moved to a designated position, so that the labor intensity is increased, the device is unstable when the blank is pressurized, the position is easily shifted in the moving process of the pressing block, and the pressurizing is failed.
Disclosure of Invention
The utility model aims to solve the problems that the stability of a device is poor, the position deviation is easy to occur in the compression molding process, and the brick making quality and efficiency are affected in the process of blank manufacturing in the traditional stone-like brick production.
In order to achieve the above purpose, the basic scheme of the utility model provides a processing device for processing stone-like bricks, which comprises a forming assembly, a feeding assembly and a transmission assembly, wherein the feeding assembly and the transmission assembly are respectively arranged at the feeding end of the forming assembly;
the forming assembly comprises a base, a lower forming plate, an upper forming plate, a connecting plate and a plurality of guide posts, wherein the base, the lower forming plate, the upper forming plate and the connecting plate are sequentially arranged from bottom to top, the guide posts are used for connecting the base, the lower forming plate, the upper forming plate and the connecting plate, two ends of each guide post are fixedly connected to the base and the connecting plate, the upper forming plate and the lower forming plate are in sliding connection with the guide posts, a plurality of forming holes for stone brick forming are formed in the lower forming plate in a penetrating mode, a plurality of forming frames corresponding to the forming holes are arranged on the upper forming plate, and the forming assembly further comprises a plurality of air cylinders used for controlling the upper forming plate and the lower forming plate to move;
the feeding assembly comprises a storage box, a discharging hopper and a receiving hopper, wherein the discharging hopper is arranged below the storage box, the receiving hopper is connected with a pushing mechanism used for pushing the discharging hopper to discharge materials, an electronic valve used for controlling discharging is arranged in the discharging hopper, support columns are arranged on two sides of the storage box and are fixedly connected to a lower forming plate, and the air cylinder, the pushing mechanism and the electronic valve are electrically connected with a control system.
The principle and effect of this basic scheme lie in:
1. compared with the prior art, the device is provided with the shaping subassembly, controls the upper and lower removal of lower shaping board and last shaping board through elevating system to can directly press the shaping with stone brick, the inside compaction that more tightens of stone brick that presses through mechanical equipment, press shaping's stone brick quality is better.
2. Compared with the prior art, this device is provided with the material loading subassembly, stores stone brick suppression raw materials through the storage box, when carrying out stone brick suppression, in conveying the unloading hopper with the raw materials, carries out intermittent type nature unloading in the unloading hopper through the electronic valve control in the unloading hopper, avoids unloading hopper to connect the hopper to move in the time of the unable fall into of raw materials in receiving the hopper to the right side, causes the waste of raw materials.
3. Compared with the prior art, the device is provided with the pushing mechanism, when stone brick pressing is carried out, the receiving hopper after receiving materials is pushed forward onto the lower forming plate through the pushing mechanism, so that raw materials in the receiving hopper enter the forming holes, and then the lifting mechanism controls the descending of the upper forming plate, so that the forming frame arranged on the upper forming plate corresponds to the forming holes, and the raw materials in the forming holes are pressed, so that stone bricks are manufactured.
Further, the cylinder includes the first cylinder of setting on the connecting plate and sets up the second cylinder on the base, the ejecting end of first cylinder is connected with last shaping board, the ejecting end of second cylinder is connected with lower shaping board. When the stone brick is pressed, a first air cylinder on the connecting plate is started, the first air cylinder drives the piston rod to move, the piston rod drives the upper forming plate to move downwards when moving, the forming frame on the upper forming plate is aligned with the forming hole on the lower forming plate, the stone brick is pressed downwards, the upper forming plate returns to the initial position after the stone brick is pressed, a second air cylinder is started, the lower forming plate is driven to move downwards, and the stone brick produced by pressing in the forming hole is ejected.
Further, a motor box for installing the pushing mechanism is arranged on one side of the receiving hopper. The motor case is used for installing the pushing mechanism and is used for protecting the pushing mechanism, so that raw materials are prevented from entering the pushing mechanism to interfere the pushing mechanism, and normal use of the pushing mechanism is affected.
Further, the hopper bilateral symmetry is provided with the connecting sleeve, the symmetry is provided with a plurality of slip posts with connecting sleeve sliding connection on the lower shaping board, slip post one end is connected with the motor case. The sliding column is arranged for stable movement of the receiving hopper, so that the shaking of the receiving hopper is avoided, and the scattering and leakage are avoided.
Further, pushing mechanism is including setting up biax motor in the motor case, setting up the transmission shaft and the symmetry of biax motor both sides set up a plurality of lead screws in biax motor both sides, all be provided with first helical gear on the transmission shaft, all be provided with on the lead screw be used for with first helical gear engagement's second helical gear, connect the hopper bilateral symmetry to be provided with be used for with the connecting sleeve of lead screw connection, the lead screw is installed in the slip post. When carrying out stone brick production, start biax motor, biax motor drives the rotation of transmission shaft, the transmission shaft drives the rotation of lead screw through the meshing of first helical gear and second helical gear, the lead screw drives when rotating and connects the left and right sides of hopper to remove, realize the reinforced of shaping hole, guarantee that stone brick fashioned raw materials can not be absent, when connecing the hopper to carry out reinforced to the shaping hole, connect the baffle in hopper the place ahead can push out down shaping board with the stone brick of compression moulding for fashioned stone brick falls into in the transmission subassembly, transmits it, and carries out next step processing.
Further, a plurality of molding columns which are corresponding to the molding holes and are used for ejecting the molded stone bricks are arranged below the lower molding plate. After the stone brick is pressed and formed, the lower forming plate is driven to move downwards through the second cylinder, the formed stone brick is ejected out of the forming hole by the forming column, the material receiving hopper is pushed by the pushing mechanism, the formed stone brick is pushed to the conveying belt, and the conveying belt conveys the stone brick and carries out the next processing.
Further, the transmission assembly comprises a transmission support, a transmission motor, a driving wheel and a driven wheel, wherein the transmission motor is arranged on the transmission support, the transmission motor is coaxially connected with the driving wheel, a transmission belt for transmitting stone bricks is wound on the driving wheel and the driven wheel, and the height of the upper surface of the transmission belt is consistent with the height of the lower forming plate after the lower forming plate moves downwards. The transmission motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, and the transmission belt which is wound and connected on the driving wheel and the driven wheel moves to finish the transmission of the stone bricks.
Further, the double-shaft motor and the transmission motor are electrically connected with the control system. The control system controls the starting or closing of the device, so that the operation is simpler and faster.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a processing device for processing stone-like bricks according to an embodiment of the present application;
FIG. 2 shows a side view of a stone-like tile processing treatment device according to an embodiment of the present application;
fig. 3 shows a schematic structural diagram of a pushing mechanism in a processing device for processing stone-like bricks according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the device comprises a base 1, a lower forming plate 2, an upper forming plate 3, forming holes 4, a forming frame 5, forming columns 6, a lower hopper 7, a receiving hopper 8, a storage box 9, a connecting plate 10, a first cylinder 11, a piston rod 12, a connecting sleeve rod 13, a guide column 14, a second cylinder 15, a double-shaft motor 16, a transmission shaft 17, a first bevel gear 18, a second bevel gear 19, a screw rod 20, a sliding column 21, a support column 22, a transmission bracket 23, a transmission motor 24 and a transmission belt 25.
Examples are shown in fig. 1, 2 and 3:
a processing device for stone-like brick processing comprises a base 1, a lower forming plate 2, an upper forming plate 3, forming holes 4, a forming frame 5, a forming column 6, a lower hopper 7, a receiving hopper 8, a storage box 9, a connecting plate 10, a first cylinder 11, a piston rod 12, a connecting sleeve rod 13, a guide column 14, a second cylinder 15, a double-shaft motor 16, a transmission shaft 17, a first bevel gear 18, a second bevel gear 19, a screw rod 20, a sliding column 21, a support column 22, a transmission bracket 23, a transmission motor 24 and a transmission belt 25.
As shown in fig. 1 and 2, a processing device for processing stone-like bricks comprises a base 1, a forming component is arranged on the base 1, the forming component comprises a lower forming plate 2 arranged above the base 1, an upper forming plate 3 is arranged above the lower forming plate 2, a connecting plate 10 is arranged above the upper forming plate 3, four guide posts 14 are symmetrically arranged around the connecting plate 10, the guide posts 14 penetrate through the upper forming plate 3 and the lower forming plate 2 to be connected with the base 1, four connecting holes for being connected with the guide posts 14 are formed in the upper forming plate 3 and the lower forming plate 2, a first cylinder 11 is arranged on the lower surface of the connecting plate 10, a piston rod 12 is coaxially connected with the first cylinder 11, a connecting sleeve 13 is sleeved on the piston rod 12, the connecting sleeve 13 is fixedly connected with the upper surface of the upper forming plate 3, when the stone bricks are pressed, the first cylinder 11 is started, the first cylinder 11 drives the piston rod 12 to move, the piston rod 12 is in threaded connection with the connecting sleeve 13, the piston rod 12 moves downwards to drive the upper forming plate 3 to move downwards, the upper forming plate 3 is driven to move around, the upper forming plate 3 is connected with the guide posts 14, and the quality of the upper forming plate 14 can be prevented from being affected by the stable movement when the upper forming plate and the guide posts 14 are connected.
The lower surface of the upper forming plate 3 is provided with four forming frames 5, the lower forming plate 2 is penetrated and is provided with four forming holes 4, the forming frames 5 correspond to the positions of the forming holes 4, forming columns 6 are arranged below the forming holes 4, the upper surface of each forming column 6 is higher than the lower surface of the lower forming plate 2, a second air cylinder 15 is arranged on the base 1, after the forming frames 5 press the raw materials in the forming holes 4, the upper forming plate 3 moves upwards, the lower forming plate 2 moves downwards, and at the moment, the forming columns 6 eject the pressed stone bricks in the forming holes 4 out of the lower forming plate 2.
The base 1 right side is provided with transmission device, transmission device includes transmission support 23, transmission motor 24 is installed in transmission support 23 left side, transmission motor 24 coaxial coupling has the action wheel, transmission support 23 right side is provided with from the driving wheel, the winding is connected with transmission belt 25 between action wheel and the driving wheel, it rotates to drive the action wheel by transmission motor 24, the action wheel drives transmission belt 25 and the rotation from the driving wheel, stone brick after receiving hopper 8 will press the shaping pushes up on transmission belt 25 right, carry out the transmission and carry out the processing of next step to it with the stone brick, the height of transmission belt 25 upper surface is unanimous with the height of lower shaping board 2 after the downwardly moving.
As shown in fig. 1, 2 and 3, the left side of the lower forming plate 2 is provided with a feeding component, the feeding component comprises a lower hopper 7 and a receiving hopper 8, the left side of the receiving hopper 8 is provided with a motor box, two sides of the motor box are connected with two sliding columns 21, the receiving hopper 8 is arranged below the lower hopper 7, the receiving hopper 8 is connected with a pushing mechanism, the pushing mechanism comprises a double-shaft motor 16, the double-shaft motor 16 is arranged in the motor box, two transmission shafts 17 are coaxially connected to the double-shaft motor 16, two screw rods 20 are symmetrically arranged on two sides of the double-shaft motor 16, the two screw rods 20 are respectively arranged in the two sliding columns 21, one sides of the two screw rods 20 far away from the double-shaft motor 16 are respectively provided with a first bevel gear 18, the first bevel gears 18 are respectively meshed with a second bevel gear 19, the second bevel gears 19 are arranged on the screw rods 20, the upper side of the lower hopper 7 is connected with a storage box 9, two sides of the storage box 9 are provided with support columns 22, the support column 22 is fixedly connected to the lower shaping plate 2, an electronic valve is arranged in the lower hopper 7, the electronic valve on the lower hopper 7 controls the lower hopper 7 to provide raw materials for the receiving hopper 8, after the primary stone brick compression shaping is finished, the double-shaft motor 16 is started, the double-shaft motor 16 drives the transmission shaft 17 to rotate, the transmission shaft 17 drives the first bevel gear 18 to rotate, the first bevel gear 18 is meshed with the second bevel gear 19 to drive the second bevel gear 19 and the screw rod 20 to rotate, the two sides of the receiving hopper 8 are provided with connecting sleeves, the receiving hopper 8 moves rightwards along with the rotation of the screw rod 20, the outer wall on the right side of the receiving hopper 8 pushes the stone brick after compression shaping to the right side, the stone brick after shaping is pushed onto a right-side transmission assembly, at the moment, the receiving hopper 8 covers the shaping hole 4, the second cylinder 15 is started, the lower shaping plate 2 moves upwards, and the lower shaping plate 2 moves upwards, the raw materials in the receiving hopper 8 fills the forming hole 4, the filling of raw materials is completed, the double-shaft motor 16 is started again, the receiving hopper 8 returns to the previous position, the first cylinder 11, the second cylinder 15, the electronic valve, the double-shaft motor 16 and the transmission motor 24 are all electrically connected with a control system, the first cylinder 11, the second cylinder 15, the electronic valve, the double-shaft motor 16 and the transmission motor 24 are controlled by the control system, and the operation is more convenient.
The specific implementation process comprises the following steps:
in the stone brick pressing process, because of the poor stability of device, the during operation can take place the position offset, can influence the quality of fashioned stone brick and the efficiency of compression moulding, a processing apparatus for imitation stone brick processing adds the raw materials in to storage box 9, control electronic valve is for receiving hopper 8 reinforced through control system, restart biax motor 16, make and connect hopper 8 to move to the right side, for shaping hole 4 reinforced, receive hopper 8 back to lower hopper 7 below material after the feeding is accomplished, start first cylinder 11, first cylinder 11 control upper shaping board 3 moves down, be provided with shaping frame 5 on the upper shaping board 3, shaping frame 5 aligns with shaping hole 4 and carries out the suppression to the raw materials in the shaping hole 4, after the completion of pressing, first cylinder 11 control upper shaping board 3 upwards moves to the position before the suppression, start second cylinder 15, second cylinder 15 is through the upper and lower movement of piston rod 12 control lower shaping board 2, receive hopper 8 to the material loading for shaping post 6 in shaping hole 4 is ejecting, restart biax motor 16 this moment, biax motor 16 control hopper 8 to move to the right side, press the side wall 25 to the side of the next side of the shaping, after the transmission belt 25 carries out the transmission of the shaping to the next time, 25 to carry out the transmission of the next time, after the conveying the side of the shaping to the side wall 25 of the next side of the tile after the shaping is carried out.
The device solves the problems that the position deviation is very easy to occur in the compression molding process and the brick making quality and efficiency are affected due to the poor stability of the device when blanks are manufactured in the traditional stone-like brick production.
The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.
Claims (8)
1. A imitative stone brick processing usefulness processing apparatus which characterized in that: the device comprises a forming assembly, a feeding assembly and a transmission assembly, wherein the feeding assembly and the transmission assembly are respectively arranged at the feeding end of the forming assembly;
the forming assembly comprises a base, a lower forming plate, an upper forming plate, a connecting plate and a plurality of guide posts, wherein the base, the lower forming plate, the upper forming plate and the connecting plate are sequentially arranged from bottom to top, the guide posts are used for connecting the base, the lower forming plate, the upper forming plate and the connecting plate, two ends of each guide post are fixedly connected to the base and the connecting plate, the upper forming plate and the lower forming plate are in sliding connection with the guide posts, a plurality of forming holes for stone brick forming are formed in the lower forming plate in a penetrating mode, a plurality of forming frames corresponding to the forming holes are arranged on the upper forming plate, and the forming assembly further comprises a plurality of air cylinders used for controlling the upper forming plate and the lower forming plate to move;
the feeding assembly comprises a storage box, a discharging hopper and a receiving hopper, wherein the discharging hopper is arranged below the storage box, the receiving hopper is connected with a pushing mechanism used for pushing the discharging hopper to discharge materials, an electronic valve used for controlling discharging is arranged in the discharging hopper, support columns are arranged on two sides of the storage box and are fixedly connected to a lower forming plate, and the air cylinder, the pushing mechanism and the electronic valve are electrically connected with a control system.
2. The processing device for stone-like brick processing according to claim 1, wherein the cylinder comprises a first cylinder arranged on the connecting plate and a second cylinder arranged on the base, an ejection end of the first cylinder is connected with the upper forming plate, and an ejection end of the second cylinder is connected with the lower forming plate.
3. A processing device for processing stone-like bricks according to claim 1, wherein a motor box for mounting a pushing mechanism is provided on one side of the receiving hopper.
4. A processing device for processing stone-like bricks according to claim 3, wherein connecting sleeves are symmetrically arranged on two sides of the receiving hopper, a plurality of sliding columns which are in sliding connection with the connecting sleeves are symmetrically arranged on the lower forming plate, and one ends of the sliding columns are connected with the motor box.
5. The stone-like tile processing device according to claim 4, wherein the pushing mechanism comprises a double-shaft motor arranged in the motor case, transmission shafts arranged on two sides of the double-shaft motor, and a plurality of screw rods symmetrically arranged on two sides of the double-shaft motor, wherein the transmission shafts are provided with first bevel gears, the screw rods are provided with second bevel gears meshed with the first bevel gears, the two sides of the receiving hopper are symmetrically provided with connecting sleeves connected with the screw rods, and the screw rods are arranged in the sliding columns.
6. A processing device for processing a stone-like brick according to claim 1, wherein a plurality of molding columns for ejecting a molded stone brick are provided below the lower molding plate in correspondence with the molding holes.
7. The processing device for stone-like brick processing according to claim 5, wherein the transmission assembly comprises a transmission bracket, a transmission motor arranged on the transmission bracket, a driving wheel and a driven wheel, the transmission motor is coaxially connected with the driving wheel, a transmission belt for transmitting stone bricks is wound on the driving wheel and the driven wheel, and the height of the upper surface of the transmission belt is consistent with the height of the lower forming plate after the lower forming plate moves downwards.
8. A processing device for stone-like tile processing according to any one of claims 5 or 7, wherein the biaxial motor and the transmission motor are electrically connected to a control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321528300.8U CN220297402U (en) | 2023-06-15 | 2023-06-15 | Processing device for processing stone-like bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321528300.8U CN220297402U (en) | 2023-06-15 | 2023-06-15 | Processing device for processing stone-like bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220297402U true CN220297402U (en) | 2024-01-05 |
Family
ID=89351516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321528300.8U Active CN220297402U (en) | 2023-06-15 | 2023-06-15 | Processing device for processing stone-like bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220297402U (en) |
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2023
- 2023-06-15 CN CN202321528300.8U patent/CN220297402U/en active Active
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