CN221818997U - Ceramic cup apparatus for producing - Google Patents
Ceramic cup apparatus for producing Download PDFInfo
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- CN221818997U CN221818997U CN202420263612.9U CN202420263612U CN221818997U CN 221818997 U CN221818997 U CN 221818997U CN 202420263612 U CN202420263612 U CN 202420263612U CN 221818997 U CN221818997 U CN 221818997U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims 2
- 238000000465 moulding Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 239000004927 clay Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于陶瓷杯生产装置技术领域,涉及一种陶瓷杯生产装置。The utility model belongs to the technical field of ceramic cup production devices and relates to a ceramic cup production device.
背景技术Background Art
“陶瓷”就是粘土制成一种形状,由粘土或其它无机非金属原料,经成型、烧结等工艺处理,用于装饰和保护建筑物墙面及地面的板状或块状陶瓷制品,经过干燥后加热到某一种程度使它硬化,不再溶于水。陶瓷杯的主要成分是高岭土、粘土、瓷石、瓷土、着色剂、青花料、石灰釉、石灰碱釉等,通过成型磨头转动、下压,将料坯与模具挤压从而实现成型。"Ceramics" are made of clay into a shape. They are made of clay or other inorganic non-metallic raw materials, and are processed by molding, sintering and other processes. They are plate-shaped or block-shaped ceramic products used to decorate and protect the walls and floors of buildings. After drying, they are heated to a certain degree to harden them and no longer dissolve in water. The main components of ceramic cups are kaolin, clay, porcelain stone, porcelain clay, colorants, blue and white materials, lime glaze, lime alkali glaze, etc. The molding is achieved by rotating and pressing the molding head to squeeze the blank with the mold.
现有技术为CN216578420U的申请专利文件中公开了一种陶瓷杯生产用成型设备,包括底板,底板的顶部设有固定座,固定座的顶部依次固定连接有成型桶和清洁桶,成型桶的内部转动连接有转动座,转动座的顶部对称滑动连接有滑块,滑块的顶部固定连接有夹块,转动座的顶部设有模具,清洁桶的内部转动连接有传动轴,传动轴的一端固定连接有清洁杆,清洁杆的一侧等距设有清洁刷;该装置存在的问题是通过模具对坯料进行挤压成型之后,需要人工脱模或者需要单独的动力源脱模,由于成型的成品不易从模具中取出,费时费力,增加了人工和时间成本,增大了生产的难度,降低了生产效率。The prior art is that the patent application document CN216578420U discloses a molding device for ceramic cup production, including a base plate, a fixed seat is provided on the top of the base plate, a molding barrel and a cleaning barrel are fixedly connected to the top of the fixed seat in sequence, the molding barrel is rotatably connected to a rotating seat inside, a slider is symmetrically slidably connected to the top of the rotating seat, a clamping block is fixedly connected to the top of the slider, a mold is provided on the top of the rotating seat, a transmission shaft is rotatably connected to the cleaning barrel inside, a cleaning rod is fixedly connected to one end of the transmission shaft, and a cleaning brush is equidistantly provided on one side of the cleaning rod; the problem with this device is that after the blank is extruded and molded by the mold, manual demolding or a separate power source is required for demolding, and since the molded product is not easy to be removed from the mold, it is time-consuming and labor-intensive, which increases labor and time costs, increases the difficulty of production, and reduces production efficiency.
现有技术为CN217943691U的申请专利文件中公开了一种陶瓷杯具生产设备,包括支撑架,所述支撑架的底部设置有第一电机,所述第一电机的输出端安装有主动齿轮,所述支撑架的表面设置有第一转轴,所述第一转轴的表面固定安装有从动齿轮、转动板,所述转动板的表面设置有下模具,所述转动板的底部设置有伸缩装置,所述伸缩装置的一端固定连接有推板,所述支撑架的表面设置有料箱。将原料通过料箱表面的进料口进入料箱内部,通过导料管将原料导入下模具内部,便于自动对下模具的内部进行导料,通过在下模具的底部设置伸缩装置,通过伸缩装置;该装置通过伸缩装置对陶瓷杯进行脱模,该装置中存在的问题是:通过两个动力源分别来实现陶瓷杯的成型与脱模,且每个模具下方均有伸缩装置进行脱模,成本较高。The prior art is a ceramic cup production equipment disclosed in the patent application document of CN217943691U, including a support frame, a first motor is arranged at the bottom of the support frame, a driving gear is installed at the output end of the first motor, a first rotating shaft is arranged on the surface of the support frame, a driven gear and a rotating plate are fixedly installed on the surface of the first rotating shaft, a lower mold is arranged on the surface of the rotating plate, a telescopic device is arranged at the bottom of the rotating plate, a push plate is fixedly connected to one end of the telescopic device, and a material box is arranged on the surface of the support frame. The raw material enters the material box through the feed port on the surface of the material box, and the raw material is introduced into the lower mold through the material guide pipe, so as to automatically guide the material inside the lower mold, and the telescopic device is arranged at the bottom of the lower mold, and the device demoulds the ceramic cup through the telescopic device. The problem in the device is that the molding and demoulding of the ceramic cup are realized respectively by two power sources, and there is a telescopic device under each mold for demoulding, which is costly.
为解决上述问题,本实用新型提出了一种陶瓷杯生产装置。In order to solve the above problems, the utility model proposes a ceramic cup production device.
实用新型内容Utility Model Content
为解决背景技术中存在的问题,本实用新型提出了一种陶瓷杯生产装置。In order to solve the problems existing in the background technology, the utility model proposes a ceramic cup production device.
为了实现上述目的,本实用新型采用的技术方案如下:一种陶瓷杯生产装置,包括:支撑台,支撑台上转动设置有转盘,转盘上安装有多个模具,模具内滑动设置有第一滑板,第一滑板上放置坯料;支撑台上设置有送料机构,送料机构与模具传送料配合;支撑台上安装有冲压结构,冲压结构对模具内的坯料进行冲压成型;支撑台上设置有烘干组件;支撑台上设置有驱动机构,第一滑板底端固定设置有第一滑杆,第一滑杆穿过支撑台与驱动机构传动配合;驱动机构与冲压机构通过联动组件连接。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a ceramic cup production device, comprising: a support table, a turntable is rotatably arranged on the support table, a plurality of molds are installed on the turntable, a first slide is slidably arranged in the mold, and the blank is placed on the first slide; a feeding mechanism is arranged on the support table, and the feeding mechanism cooperates with the mold to convey the material; a stamping structure is installed on the support table, and the stamping structure stamps the blank in the mold; a drying component is arranged on the support table; a driving mechanism is arranged on the support table, a first slide bar is fixedly arranged at the bottom end of the first slide bar, and the first slide bar passes through the support table and cooperates with the driving mechanism for transmission; the driving mechanism and the stamping mechanism are connected through a linkage component.
进一步地,冲压机构为压块,支撑台上滑动安装有第一滑块,压块固定设置在第一滑块的底端,压块与模具相适配;联动组件设置于第一滑块上,第一滑块通过联动组件与驱动机构传动配合。Furthermore, the stamping mechanism is a pressing block, a first slider is slidably installed on the support platform, the pressing block is fixedly arranged at the bottom end of the first slider, and the pressing block is adapted to the mold; the linkage component is arranged on the first slider, and the first slider is transmitted and matched with the driving mechanism through the linkage component.
进一步地,驱动机构包括转动杆,转动杆转动设置在下方,转动杆与第一滑杆抵接配合;支撑台底端固定设置有固定架,固定架内滑动设置有第二滑板,第二滑板通过第二弹簧与固定架连接;第二滑板与转动杆相配合;第二滑板通过联动组件与第一滑块传动配合。Furthermore, the driving mechanism includes a rotating rod, which is rotatably arranged at the bottom and abuts against the first sliding rod; a fixed frame is fixedly arranged at the bottom end of the support platform, and a second slide plate is slidably arranged in the fixed frame, and the second slide plate is connected to the fixed frame through a second spring; the second slide plate cooperates with the rotating rod; the second slide plate is transmitted and cooperated with the first sliding block through a linkage assembly.
进一步地,联动组件为顶杆,顶杆固定设置在第一滑块上,顶杆穿过支撑台与第二滑板抵接配合。Furthermore, the linkage assembly is a push rod, which is fixedly arranged on the first sliding block, and passes through the support platform to abut against the second sliding block.
进一步地,支撑台上转动设置有第一齿轮,转盘外圆周面上固定设置齿环,第一齿轮与齿环啮合配合;支撑台底端固定安装有第三电机,第三电机的输出端与第一齿轮同轴固定连接。Furthermore, a first gear is rotatably arranged on the support platform, a gear ring is fixedly arranged on the outer circumferential surface of the turntable, and the first gear is meshed with the gear ring; a third motor is fixedly installed on the bottom end of the support platform, and the output end of the third motor is coaxially fixedly connected with the first gear.
进一步地,烘干组件包括烘干棒,支撑台上端固定设置有第二支撑架,第二支撑架上滑动安装第二滑块,烘干棒固定设置在第二滑块上,烘干棒与模具相适配。Furthermore, the drying component includes a drying rod, a second supporting frame is fixedly arranged on the upper end of the supporting platform, a second slider is slidably installed on the second supporting frame, the drying rod is fixedly arranged on the second slider, and the drying rod is adapted to the mold.
进一步地,送料机构包括储料箱,储料箱固定安装在支撑台上,储料箱上固定连通有出料管,出料管的一端处于模具的上方。Furthermore, the feeding mechanism includes a material storage box, which is fixedly installed on the support platform. The material storage box is fixedly connected to a discharge pipe, and one end of the discharge pipe is located above the mold.
进一步地,驱动机构包括第二滑杆,支撑台底端固定设置有第一固定板和第二固定板,第一固定板与第二固定板之间滑动连接有第二滑杆,第二滑杆上固定设置有固定块,固定块与第一滑杆抵接配合;第二滑杆通过联动组件与冲压机构传动配合。Furthermore, the driving mechanism includes a second slide rod, a first fixed plate and a second fixed plate are fixedly arranged at the bottom end of the support platform, a second slide rod is slidably connected between the first fixed plate and the second fixed plate, a fixed block is fixedly arranged on the second slide rod, and the fixed block is abutted and cooperated with the first slide rod; the second slide rod is transmitted and cooperated with the stamping mechanism through a linkage assembly.
进一步地,联动组件包括第一齿条、第二齿轮、第二齿条,第二齿条固定设置在第一滑块底端,支撑台上开设有第二通孔,第二齿条与第二通孔相对应;第二齿轮转动设置在第一固定板上,第二齿轮与第二齿条啮合配合;第一齿条固定设置在第二滑杆上,第一齿条与第二齿轮啮合。Furthermore, the linkage assembly includes a first rack, a second gear, and a second rack. The second rack is fixedly arranged at the bottom end of the first sliding block. A second through hole is opened on the support platform, and the second rack corresponds to the second through hole; the second gear is rotatably arranged on the first fixed plate, and the second gear is meshed with the second rack; the first rack is fixedly arranged on the second sliding rod, and the first rack is meshed with the second gear.
与现有技术相比,本实用新型具有以下有益效果:通过送料机构对模具进行持续不断的送料;第一齿轮与齿环啮合使转盘带着模具进行转动,转动至相应的位置,通过冲压机构对模具内的坯料进行冲压成型;在冲压机构移动对其进行冲压时,冲压机构通过联动组件使驱动机构驱动与其相对设置模具内的第一滑板上移,对其成型且烘干后的杯具进行脱模,节省了成本,提高了工作效率。Compared with the prior art, the utility model has the following beneficial effects: the mold is continuously fed by the feeding mechanism; the first gear is meshed with the gear ring to make the turntable rotate with the mold, and when it rotates to the corresponding position, the blank in the mold is stamped and formed by the stamping mechanism; when the stamping mechanism moves to stamp it, the stamping mechanism drives the driving mechanism to drive the first slide plate in the mold opposite to it to move upward through the linkage component, and the molded and dried cup is demolded, which saves costs and improves work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型中实施例1的整体结构示意图;FIG1 is a schematic diagram of the overall structure of Example 1 of the present utility model;
图2是本实用新型中实施例1的内部结构剖视图;FIG2 is a cross-sectional view of the internal structure of Example 1 of the present utility model;
图3是本实用新型中图2的A处放大图;Fig. 3 is an enlarged view of point A in Fig. 2 of the present utility model;
图4是本实用新型中图2的B处放大图;FIG4 is an enlarged view of point B in FIG2 of the present utility model;
图5是本实用新型中实施例1的仰视图;FIG5 is a bottom view of Example 1 of the present utility model;
图6是本实用新型中实施例1中结构剖视图;FIG6 is a cross-sectional view of the structure of Example 1 of the present utility model;
图7是本实用新型中实施例2的整体结构示意图;FIG7 is a schematic diagram of the overall structure of Example 2 of the present utility model;
图8是本实用新型中实施例2的结构剖视图。FIG8 is a cross-sectional view of the structure of Example 2 of the present utility model.
图中:1、支撑台;2、第一支撑架;3、第二支撑架;4、第三支撑架;5、第一电机;6、第二电机;7、第一滑块;8、储料箱;9、出料管;10、模具;11、固定环;12、齿环;13、第一齿轮;14、转盘;15、压块;16、丝杆;17、支撑腿;18、顶杆;19、第一滑杆;20、转动杆;21、固定架;22、固定轴;23、第一弹簧;24、第一滑板;25、第二弹簧;26、固定座;27、第二滑板;28、烘干棒;29、第三电机;30、第一通孔;31、第一固定板;32、转动轴;33、第一齿条;34、第一滑槽;35、第二滑杆;36、第二齿轮;37、第二通孔;38、第二齿条;39、第二固定板;40、第二滑槽;41、第二滑块;42、固定块。In the figure: 1, support platform; 2, first support frame; 3, second support frame; 4, third support frame; 5, first motor; 6, second motor; 7, first slide block; 8, material storage box; 9, discharge pipe; 10, mold; 11, fixed ring; 12, gear ring; 13, first gear; 14, turntable; 15, pressing block; 16, screw rod; 17, support leg; 18, push rod; 19, first slide rod; 20, rotating rod; 21, fixed frame; 22, fixed shaft; 23 , the first spring; 24, the first slide; 25, the second spring; 26, the fixed seat; 27, the second slide; 28, the drying rod; 29, the third motor; 30, the first through hole; 31, the first fixed plate; 32, the rotating shaft; 33, the first rack; 34, the first slide groove; 35, the second slide rod; 36, the second gear; 37, the second through hole; 38, the second rack; 39, the second fixed plate; 40, the second slide groove; 41, the second slider; 42, the fixed block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
如图1-图6所示,本实用新型采用的技术方案如下:一种陶瓷杯生产装置,包括支撑台1。支撑台1底端固定焊接有多个支撑腿17,支撑腿17对整体起支撑作用。支撑台1上开设有圆形通孔,圆形通孔内转动安装有转盘14。转盘14上固定设置有四个模具10。四个模具10呈圆周阵列分布。As shown in Fig. 1 to Fig. 6, the technical solution adopted by the utility model is as follows: A ceramic cup production device includes a support table 1. A plurality of support legs 17 are fixedly welded to the bottom end of the support table 1, and the support legs 17 play a supporting role for the whole. A circular through hole is opened on the support table 1, and a turntable 14 is rotatably installed in the circular through hole. Four molds 10 are fixedly arranged on the turntable 14. The four molds 10 are distributed in a circular array.
支撑台1上固定设置有第三支撑架4,第三支撑架4上设置有冲压机构,冲压机构对模具10内的坯料冲压成型。支撑台1底端设置有驱动机构,每个模具10内均滑动设置有第一滑板24。第一滑板24的底端固定设置有第一滑杆19,第一滑杆19穿过支撑台1伸出到支撑台1下方与驱动机构传动配合,使第一滑板24上移,对成型的杯具进行脱模处理。第一滑杆19与支撑台1滑动连接。驱动机构通过联动组件与冲压机构传动配合。A third support frame 4 is fixedly arranged on the support platform 1, and a stamping mechanism is arranged on the third support frame 4. The stamping mechanism stamps the blank in the mold 10. A driving mechanism is arranged at the bottom of the support platform 1, and a first slide plate 24 is slidably arranged in each mold 10. A first slide bar 19 is fixedly arranged at the bottom of the first slide plate 24, and the first slide bar 19 passes through the support platform 1 and extends to the bottom of the support platform 1 to cooperate with the driving mechanism in transmission, so that the first slide plate 24 moves up and demolds the molded cup. The first slide bar 19 is slidably connected to the support platform 1. The driving mechanism cooperates with the stamping mechanism in transmission through a linkage component.
第一滑杆19由竖杆与圆盘组成。竖杆固定设置在第一滑板24的底端,竖杆穿过支撑台1伸出到支撑台1下方并固定连接有圆盘。竖杆处于支撑台1下方的部分套设有第一弹簧23。第一弹簧23的一端与圆盘固定连接,第一弹簧23的另一端与转盘14的底面固定连接。第一弹簧23的设置便于使第一滑杆19回复原位。The first slide bar 19 is composed of a vertical bar and a circular disc. The vertical bar is fixedly arranged at the bottom end of the first slide plate 24, and the vertical bar extends through the support platform 1 to the bottom of the support platform 1 and is fixedly connected to the circular disc. The part of the vertical bar below the support platform 1 is sleeved with a first spring 23. One end of the first spring 23 is fixedly connected to the circular disc, and the other end of the first spring 23 is fixedly connected to the bottom surface of the rotating disk 14. The first spring 23 is arranged to facilitate the first slide bar 19 to return to its original position.
支撑台1上端一侧焊接有第一支撑架2。第一支撑架2上设置有送料机构,送料机构与模具10传送料配合。送料机构包括储料箱8。储料箱8固定安装在第一支撑架2上端。储料箱8上端开设有进料口。储料箱8朝向模具10的一侧固定连接有出料管9,出料管9的另一端处于模具10正上方,便于对模具10输送坯料。A first support frame 2 is welded to one side of the upper end of the support platform 1. A feeding mechanism is provided on the first support frame 2, and the feeding mechanism cooperates with the mold 10 to convey the material. The feeding mechanism includes a storage box 8. The storage box 8 is fixedly mounted on the upper end of the first support frame 2. A feed port is provided at the upper end of the storage box 8. A discharge pipe 9 is fixedly connected to the side of the storage box 8 facing the mold 10, and the other end of the discharge pipe 9 is located directly above the mold 10, so as to facilitate the conveying of the blank to the mold 10.
冲压机构包括压块15。第二支撑架3内开设有第一凹槽,第一凹槽的槽口朝向模具10。第一凹槽内限位滑动设置有第一滑块7。压块15固定设置在第一滑块7底端。压块15与模具10相适配。The punching mechanism includes a pressing block 15. A first groove is provided in the second support frame 3, and the notch of the first groove faces the mold 10. A first slider 7 is provided in the first groove for limited sliding. The pressing block 15 is fixedly provided at the bottom end of the first slider 7. The pressing block 15 is adapted to the mold 10.
驱动机构包括转动杆20。如图6所示,支撑台1底端对称固定设置有两个固定座26。两个固定座26之间固定连接固定轴22。固定轴22的轴线前后水平设置。转动杆20转动设置在固定轴22上。转动杆20与固定轴22通过扭簧连接。转动杆20与第一滑杆19抵接配合。转动杆20处于压块15的正下方,转动杆20左右水平设置。转动杆20的长度大于两个相对模具10之间的距离。The driving mechanism includes a rotating rod 20. As shown in FIG6 , two fixed seats 26 are symmetrically fixedly arranged at the bottom end of the support table 1. A fixed shaft 22 is fixedly connected between the two fixed seats 26. The axis of the fixed shaft 22 is horizontally arranged front and back. The rotating rod 20 is rotatably arranged on the fixed shaft 22. The rotating rod 20 and the fixed shaft 22 are connected by a torsion spring. The rotating rod 20 is abutted and matched with the first sliding rod 19. The rotating rod 20 is directly below the pressing block 15, and the rotating rod 20 is horizontally arranged left and right. The length of the rotating rod 20 is greater than the distance between the two relative molds 10.
支撑台1底端压块15的一侧对称固定设置两个固定架21。固定架21内部中空。两个固定架21之间滑动连接有第二滑板27。第二滑板27处于第三支撑架4的下方。第二滑板27通过第二弹簧25与固定架21连接。第二滑板27与转动杆20靠近第三支撑架4的一端抵接配合。第二滑板27通过联动组件与冲压机构传动配合。Two fixing frames 21 are symmetrically fixed on one side of the pressing block 15 at the bottom of the support platform 1. The fixing frames 21 are hollow inside. A second slide plate 27 is slidably connected between the two fixing frames 21. The second slide plate 27 is located below the third support frame 4. The second slide plate 27 is connected to the fixing frame 21 through a second spring 25. The second slide plate 27 is in abutment with one end of the rotating rod 20 close to the third support frame 4. The second slide plate 27 is in transmission cooperation with the stamping mechanism through a linkage assembly.
联动组件为顶杆18。顶杆18有两个,两个顶杆18分别固定设置在第一滑块7底端的两侧。第三支撑架4和支撑台1上均开设有第一通孔30。第三支撑架4上的第一通孔30与支撑台1上的第一通孔30相对应。顶杆18穿过第一通孔30伸出到支撑台1下方。顶杆18与第二滑板27抵接。第二滑板27与转动杆20抵接配合使转动杆20转动。The linkage component is a push rod 18. There are two push rods 18, and the two push rods 18 are fixedly arranged on both sides of the bottom end of the first slider 7. The third support frame 4 and the support platform 1 are both provided with a first through hole 30. The first through hole 30 on the third support frame 4 corresponds to the first through hole 30 on the support platform 1. The push rod 18 extends through the first through hole 30 to the bottom of the support platform 1. The push rod 18 abuts against the second slide plate 27. The second slide plate 27 abuts against the rotating rod 20 to rotate the rotating rod 20.
支撑台1上焊接有第二支撑架3,第二支撑架3上设置有烘干组件,烘干组件对冲压成型的杯具进行烘干。烘干组件包括烘干棒28。第二支撑架3上开设有第二凹槽,第二凹槽内滑动设置有第二滑块41,烘干棒28固定设置在第二滑块41底端。烘干棒28与模具10相适配。烘干棒28包括壳体和加热丝,加热丝安装在壳体内部,壳体固定安装在第二滑块41上,且壳体上均匀开设有若干导热孔烘干棒28用于对冲压成型后的杯具进行烘干。A second support frame 3 is welded on the support platform 1, and a drying component is arranged on the second support frame 3, and the drying component dries the cups after stamping. The drying component includes a drying rod 28. A second groove is provided on the second support frame 3, and a second slider 41 is slidably arranged in the second groove, and the drying rod 28 is fixedly arranged at the bottom end of the second slider 41. The drying rod 28 is adapted to the mold 10. The drying rod 28 includes a shell and a heating wire, and the heating wire is installed inside the shell, and the shell is fixedly installed on the second slider 41, and a plurality of heat conduction holes are evenly arranged on the shell. The drying rod 28 is used to dry the cups after stamping.
第一凹槽与第二凹槽内均转动设置有丝杆16,丝杆16的轴线竖直设置。其中一个丝杆16与第一滑块7螺纹连接,另一个丝杆16与第二滑块41螺纹连接。第三支撑架4上固定安装第一电机5,第一电机5的输出端穿过第三支撑架4与第一凹槽内的丝杆16同轴固定连接。第二支撑架3上固定安装有第二电机6,第二电机6的输出端穿过第二支撑架3与第二凹槽内的丝杆16同轴固定连接。Screw rods 16 are rotatably arranged in the first groove and the second groove, and the axis of the screw rods 16 is arranged vertically. One of the screw rods 16 is threadedly connected to the first slider 7, and the other screw rod 16 is threadedly connected to the second slider 41. The first motor 5 is fixedly installed on the third support frame 4, and the output end of the first motor 5 passes through the third support frame 4 and is coaxially fixedly connected to the screw rod 16 in the first groove. The second motor 6 is fixedly installed on the second support frame 3, and the output end of the second motor 6 passes through the second support frame 3 and is coaxially fixedly connected to the screw rod 16 in the second groove.
支撑台1上转动设置有第一齿轮13。转盘14上固定设置有固定环11,固定环11外圆周面上固定套设有齿环12,第一齿轮13与齿环12啮合使第齿环12带着转盘14转动。支撑台1底端固定安装有第三电机29,第三电机29的输出端穿过支撑台1与第一齿轮13同轴固定连接。A first gear 13 is rotatably mounted on the support platform 1. A fixed ring 11 is fixedly mounted on the turntable 14. A toothed ring 12 is fixedly sleeved on the outer circumference of the fixed ring 11. The first gear 13 is meshed with the toothed ring 12 so that the toothed ring 12 rotates with the turntable 14. A third motor 29 is fixedly mounted on the bottom end of the support platform 1. The output end of the third motor 29 passes through the support platform 1 and is coaxially fixedly connected to the first gear 13.
综上,初始状态下,其中一个模具10处于出料管9远离储料箱8一端的正下方,一个模具10处于压块15的正下方,一个模具10处于烘干棒28的正下方。转动杆20处于水平状态。顶杆18处于第一凹槽内。In summary, in the initial state, one of the molds 10 is directly below the end of the discharge pipe 9 away from the storage box 8, one of the molds 10 is directly below the pressing block 15, and one of the molds 10 is directly below the drying rod 28. The rotating rod 20 is in a horizontal state. The top rod 18 is in the first groove.
通过进料口将坯料输送进储料箱8。储料箱8内的坯料经出料管9进入下方的模具10内。启动第三电机29,第三电机29使第一齿轮13转动,第一齿轮13使齿环12转动,齿环12通过固定环11使转盘14转动,转盘14带着模具10转动,转盘14转动90度,使装满坯料的模具10转动到压块15的正下方。第三电机29停止。此时压块15与压块15下方的模具10同轴。送料机构继续给处于送料机构下方的模具10送料。The blank is conveyed into the storage box 8 through the feed port. The blank in the storage box 8 enters the mold 10 below through the discharge pipe 9. The third motor 29 is started, and the third motor 29 rotates the first gear 13, and the first gear 13 rotates the gear ring 12, and the gear ring 12 rotates the turntable 14 through the fixed ring 11, and the turntable 14 rotates with the mold 10, and the turntable 14 rotates 90 degrees, so that the mold 10 filled with blanks rotates to the right below the pressing block 15. The third motor 29 stops. At this time, the pressing block 15 is coaxial with the mold 10 below the pressing block 15. The feeding mechanism continues to feed the mold 10 below the feeding mechanism.
同时启动第二电机6、第一电机5。第一电机5使第一凹槽内的丝杆16转动,丝杆16使第一滑块7向下移动,第一滑块7带着压块15、顶杆18向下移动。压块15向下移动与压块15正下方模具10内的坯料接触,并对模具10内的坯料进行冲压成型。The second motor 6 and the first motor 5 are started at the same time. The first motor 5 rotates the screw rod 16 in the first groove, and the screw rod 16 moves the first slider 7 downward, and the first slider 7 moves downward with the pressing block 15 and the ejector rod 18. The pressing block 15 moves downward and contacts the blank in the mold 10 directly below the pressing block 15, and punches the blank in the mold 10.
第二电机6使第二凹槽内的丝杆16转动,丝杆16使第二滑块41向下移动,第二滑块41带着烘干棒28向下移动,烘干棒28与烘干棒28正下方的杯具接触,第二电机6停止。烘干棒28对冲压成型后的杯具进行烘干。The second motor 6 rotates the screw rod 16 in the second groove, and the screw rod 16 moves the second slider 41 downward, and the second slider 41 moves downward with the drying rod 28, and the drying rod 28 contacts the cups directly below the drying rod 28, and the second motor 6 stops. The drying rod 28 dries the cups after stamping.
在第一滑块7带着顶杆18向下移动的过程中,顶杆18先穿过第一通孔30向下移动。当压块15移动到模具10的顶面,此时顶杆18下移到第二滑板27处与第二滑板27接触使第二滑板27向下移动,第二弹簧25被压缩。第二滑板27与转动杆20抵接使转动杆20远离压块15的一端向上转动,直至转动杆20与第一滑杆19抵接,使第一滑杆19带着第一滑板24向上移动。第一滑杆19上移,第一弹簧23被压缩。第一滑板24带动冲压成型且被烘干后的杯具移出模具10。During the process of the first slider 7 moving downward with the push rod 18, the push rod 18 first moves downward through the first through hole 30. When the pressing block 15 moves to the top surface of the mold 10, the push rod 18 moves down to the second slide plate 27 and contacts the second slide plate 27, causing the second slide plate 27 to move downward, and the second spring 25 is compressed. The second slide plate 27 abuts against the rotating rod 20, causing the end of the rotating rod 20 away from the pressing block 15 to rotate upward, until the rotating rod 20 abuts against the first slide bar 19, causing the first slide bar 19 to move upward with the first slide bar 24. The first slide bar 19 moves upward, and the first spring 23 is compressed. The first slide plate 24 drives the cup that has been stamped and dried to move out of the mold 10.
当冲压机构下方模具10内的坯料成型之后,与冲压机构下方模具10相对设置的模具10内的杯具完成脱模。反转第一电机5,第一电机5通过丝杆16使第一滑块7带着压块15、顶杆18向上移动,回到初始状态,第一电机5停止。顶杆18与第二滑板27脱离,第二滑板27在第二弹簧25的作用下回到初始状态。第二滑板27与转动杆20脱离,转动杆20在扭簧的作用下回到初始状态。After the blank in the mold 10 below the stamping mechanism is formed, the cup in the mold 10 opposite to the mold 10 below the stamping mechanism is demoulded. The first motor 5 is reversed, and the first motor 5 moves the first slider 7 with the pressing block 15 and the push rod 18 upward through the screw rod 16, and returns to the initial state, and the first motor 5 stops. The push rod 18 is separated from the second slide plate 27, and the second slide plate 27 returns to the initial state under the action of the second spring 25. The second slide plate 27 is separated from the rotating rod 20, and the rotating rod 20 returns to the initial state under the action of the torsion spring.
实施例2Example 2
如图7-图8所示的一种陶瓷杯生产装置,此处只介绍与实施例1不同之处,其余相同部分不在此处做详细介绍。本实施例与实施例1不同之处在于使第一滑板24上下移动的驱动机构不同。As shown in Fig. 7-Fig. 8, a ceramic cup production device is described here only in terms of the differences from Embodiment 1, and the other identical parts are not described in detail here. The difference between this embodiment and Embodiment 1 is that the driving mechanism for moving the first slide plate 24 up and down is different.
如图8所示,驱动机构包括第二滑杆35。支撑台1底端固定设置有第一固定板31和第二固定板39,第一固定板31与第二固定板39对称设置。第一固定板31与第二固定板39之间滑动连接有第二滑杆35。第一固定板31上开设有第一滑槽34,第二固定板39上开设有第二滑槽40。第一滑槽34与第二滑槽40均竖直布设。第二滑杆35的一端与第一滑槽34滑动配合,第二滑杆35的另一端与第二滑槽40滑动配合。第二滑杆35上一侧固定设置有固定块42,固定块42处于与压块15下方模具10相对设置模具10的下方,固定块42与第一滑杆19抵接配合。第二滑杆35通过联动组件与冲压机构传动配合。As shown in FIG8 , the driving mechanism includes a second slide bar 35. A first fixed plate 31 and a second fixed plate 39 are fixedly provided at the bottom end of the support platform 1, and the first fixed plate 31 and the second fixed plate 39 are symmetrically arranged. A second slide bar 35 is slidably connected between the first fixed plate 31 and the second fixed plate 39. A first slide groove 34 is provided on the first fixed plate 31, and a second slide groove 40 is provided on the second fixed plate 39. The first slide groove 34 and the second slide groove 40 are both arranged vertically. One end of the second slide bar 35 is slidably matched with the first slide groove 34, and the other end of the second slide bar 35 is slidably matched with the second slide groove 40. A fixed block 42 is fixedly provided on one side of the second slide bar 35, and the fixed block 42 is located below the mold 10 arranged opposite to the mold 10 below the pressing block 15, and the fixed block 42 is abutted and matched with the first slide bar 19. The second slide bar 35 is transmission-matched with the stamping mechanism through a linkage assembly.
联动组件包括第一齿条33、第二齿轮36、第二齿条38。第一固定板31上转动设置有转动轴32,第二齿轮36固定套设在转动轴32上。第二齿条38固定设置在第一滑块7底端。第二齿轮36与第二齿条38啮合配合。第三支撑架4与支撑台1上均开设有第二通孔37,第三支撑架4上的第二通孔37与支撑台1上的第二通孔37相对应,便于第二齿条38穿过支撑台1与第二齿轮36进行啮合。第一齿条33固定设置在第二滑杆35上,第一齿条33与第二齿轮36啮合。第一齿条33与第二齿条38分设于第二齿轮36的两侧。The linkage assembly includes a first rack 33, a second gear 36, and a second rack 38. A rotating shaft 32 is rotatably provided on the first fixed plate 31, and the second gear 36 is fixedly sleeved on the rotating shaft 32. The second rack 38 is fixedly provided at the bottom end of the first slider 7. The second gear 36 is meshed with the second rack 38. A second through hole 37 is provided on the third support frame 4 and the support platform 1, and the second through hole 37 on the third support frame 4 corresponds to the second through hole 37 on the support platform 1, so that the second rack 38 passes through the support platform 1 and meshes with the second gear 36. The first rack 33 is fixedly provided on the second slide rod 35, and the first rack 33 is meshed with the second gear 36. The first rack 33 and the second rack 38 are respectively provided on both sides of the second gear 36.
综上,初始状态下,第二齿条38与第二齿轮36处于脱离状态。In summary, in the initial state, the second rack 38 and the second gear 36 are in a disengaged state.
当第一滑块7带着压块15向下移动的同时会带着第二齿条38移动,第二齿条38穿过第二通孔37与第二齿轮36啮合使第二齿轮36转动,第二齿轮36使第一齿条33向上移动,第一齿条33通过第二滑杆35使固定块42向上移动,固定块42与第一滑杆19抵接使第一滑杆19向上移动,第一滑杆19带着第一滑板24向上移动,第一滑板24带着冲压成型的杯具向上移动,使成型且被烘干后的杯具上下移动,从而达到脱模的效果。When the first slider 7 moves downward with the pressing block 15, it also moves with the second rack 38. The second rack 38 passes through the second through hole 37 and meshes with the second gear 36 to rotate the second gear 36. The second gear 36 moves the first rack 33 upward. The first rack 33 moves the fixed block 42 upward through the second slide bar 35. The fixed block 42 abuts against the first slide bar 19 to move the first slide bar 19 upward. The first slide bar 19 moves the first slide plate 24 upward. The first slide plate 24 moves the stamped cup upward, so that the formed and dried cup moves up and down, thereby achieving the demoulding effect.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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