CN220271924U - Battery knife card assembly counting machine - Google Patents
Battery knife card assembly counting machine Download PDFInfo
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- CN220271924U CN220271924U CN202322022773.7U CN202322022773U CN220271924U CN 220271924 U CN220271924 U CN 220271924U CN 202322022773 U CN202322022773 U CN 202322022773U CN 220271924 U CN220271924 U CN 220271924U
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- workbench
- linear
- card assembly
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- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 240000004282 Grewia occidentalis Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a battery knife card assembly counting machine, which comprises: the rack assembly comprises a workbench and a rack for supporting the workbench; the battery box is arranged in a dividing way and is positioned in the middle of the workbench; the linear detection module comprises a front linear module, a rear linear module, a left linear module and a right linear module which are arranged above the battery box in a crisscross manner, wherein the left linear module and the right linear module are arranged on the workbench to reciprocate along the left direction and the right direction of the battery box, and the front linear module and the rear linear module which move along the left linear module and the right linear module are arranged on the upper surfaces of the left linear module and the right linear module; the rear sides of the front and rear linear modules are provided with sliding rails, sliding blocks are slidably clamped on the sliding rails, and photoelectric sensors are fixedly connected to the sliding blocks; the control system comprises a touch control box and an electric control box, and the front and back linear modules, the left and right linear modules and the photoelectric sensor are controlled by the control system. The whole machine is simple and stable, can realize empty package detection and rejection and counting, can effectively save manpower, improves efficiency, and is suitable for popularization and use.
Description
Technical Field
The utility model relates to the technical field of automatic counting machines, in particular to a battery knife card assembly counting machine.
Background
At present, a common battery counting mode in the production industry of battery knife card assemblies is a manual counting mode in a large scale, and the mode has high error rate, low counting efficiency and high labor cost.
With the advancement of technology and the continuous change of market demands, an automatic, high-counting-efficiency and accurate-counting device is needed to solve the above problems.
Disclosure of Invention
The technical problem that this application will solve is to the battery of arranging in the battery knife card subassembly among the prior art, to its detection of omission and count mainly relies on the manual work, and the count error rate is high, with high costs.
For solving above-mentioned count problem, this application provides a battery knife card subassembly point counting machine, includes: a frame assembly including a table and a frame supporting the table; the battery box is arranged in a dividing way and is positioned in the middle of the workbench; the linear detection module comprises a front linear module, a rear linear module, a left linear module and a right linear module which are arranged above the battery box in a crisscross manner, wherein the left linear module and the right linear module are arranged on the workbench to reciprocate along the left direction and the right direction of the battery box, and the front linear module and the rear linear module which move along the left linear module and the right linear module are arranged on the upper surfaces of the left linear module and the right linear module; the rear sides of the front and rear linear modules are provided with sliding rails, sliding blocks are slidably clamped on the sliding rails, and photoelectric sensors are fixedly connected to the sliding blocks; the control system comprises a touch control box and an electric control box, and the front and back linear modules, the left and right linear modules and the photoelectric sensor are controlled by the control system; the left and right linear modules push the photoelectric sensor to move along the front and back linear modules.
According to the embodiment of the application, be connected with on the slider and adjust the support, photoelectric sensor sets up on adjusting the support.
According to the embodiment of the application, the adjusting support is provided with a multi-mode photoelectric sensor array side by side, and each photoelectric sensor corresponds to one cell in the battery box.
According to the embodiment of the application, the front-back linear module and the left-right linear module both adopt a servo motor as a driving mechanism.
According to the embodiment of the application, the electric cabinet is placed on the rack, and the electric cabinet is located below the workbench and electrically connected with the touch control cabinet on the workbench.
According to the embodiment of the application, the workbench is an aluminum alloy workbench, and a plurality of fixing holes are formed in the workbench in a penetrating mode and used for fixedly mounting various mechanism components.
According to an embodiment of the application, the stand bottom is provided with feet or universal wheels.
According to embodiments of the present application, the table is integrally formed with the frame.
According to the embodiment of the application, the grids in the battery box are arranged in an array mode.
According to the embodiment of the application, the touch control box is mounted on the workbench through a connecting rod.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. the application has adopted the straight line module of XY diaxon form, utilizes two hold-in range modules of X and Y axle direction to drive the photoelectric sensor of installing on the X axle and carries out X, Y axle direction's free removal, fixes a position the assigned position that battery knife card subassembly was placed with photoelectric sensor, detects whether the battery among them is missed to the count is showing the rate of accuracy that has improved battery knife card subassembly battery count.
2. The photoelectric sensor is adopted to realize automatic counting of the battery knife card assembly, and the device has the characteristics of high sensitivity, high reaction speed, high precision and the like, so that the counting efficiency is improved.
3. The full-automatic detection of the battery knife card assembly battery is realized through the control of the control system on the linear detection module, the photoelectric sensor and the like, and then the purposes of stabilizing and improving the detection accuracy are achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following brief description of the drawings of the embodiments will make it apparent that the drawings in the following description relate only to some embodiments of the present application and are not limiting of the present application.
FIG. 1 is a schematic diagram of a positive structure of a battery knife card assembly counting machine according to an example of the utility model;
FIG. 2 is a schematic view of a rear view of an exemplary battery knife card assembly counting machine of the present utility model;
fig. 3 is a schematic view of a structure on a table in an example of the present utility model.
The reference numerals are explained as follows:
11. the device comprises a workbench, 12, a rack, 20, a battery box, 31, a left-right linear module, 32, a front-rear linear module, 33, a photoelectric sensor, 34, an adjusting bracket, 41, an electric control box, 42, a touch control box, 321, a sliding rail, 322 and a sliding block.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present application. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without the benefit of the present disclosure, are intended to be within the scope of the present application based on the described embodiments.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. The terms "first," "second," and the like in the description and in the claims, are not used for any order, quantity, or importance, but are used for distinguishing between different elements. Likewise, the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.
According to the battery knife card assembly counting machine shown in fig. 1 and 2, the battery knife card assembly counting machine comprises a frame assembly, a battery box 20 and a linear detection module box control system, and the linear detection module completes detection of the appointed position of the battery box 20 through control of the control system.
In this embodiment, the frame assembly includes a table 11 and a frame 12 supporting the table 11. The working table 11 is a mounting platform for various mechanisms, the material is preferably aluminum alloy, and a plurality of fixing holes are formed in the working table 11 in a penetrating manner and are used for fixedly mounting various mechanism components. The frame 12 adopts a four-corner supporting mode of a table body, a supporting surface is arranged at the lower part of the frame 12, and the bottom of the frame 12 is provided with supporting legs or universal wheels.
Further, the workbench 11 and the frame 12 are preferably integrally formed, so that the production and the processing are facilitated. The table 11 may also be mounted on the frame 12 by welding or screw fastening.
In this embodiment, the battery case 20 is arranged in a cell for placing the battery knife card assembly to be detected. The battery box 20 is located in the middle of the workbench 11, and lattices arranged in the battery box 20 are arranged in an array.
Further, the battery case 20 is rectangular.
Further, the lattices in the battery case 20 are arranged in an array.
In this embodiment, the linear detection module includes a front-rear linear module 32 and a left-right linear module 31 disposed above the battery case 20 in a crisscross arrangement. The left and right linear modules 31 are mounted on the table 11 to reciprocate in the left and right directions of the battery case 20, and the front and rear linear modules 32 moving along the left and right linear modules 31 are mounted on the upper surfaces of the left and right linear modules 31; the rear side of the front and rear linear modules 32 is provided with a slide rail 321, a slide block 322 is slidably clamped on the slide rail 321, and a photoelectric sensor 33 is fixedly connected on the slide block 322.
As shown in fig. 3, the left-right linear module 31 is driven by a servo motor to drive the photoelectric sensor 33 to move above the battery box 20 along the direction of the front-rear linear module 32; the front-back linear module 32 is driven by a servo motor to drive the photoelectric sensor 33 to move above the battery box 20 along the direction of the left-right linear module 31, that is, the front-back linear module 32 and the two synchronous belt modules in the direction of the left-right linear module 31 drive the adjusting bracket 34 arranged on the front-back linear module 32 to freely move the battery box 20 in the front-back and left-right directions.
Further, an adjusting bracket 34 is connected to the slider 322, and the photoelectric sensor 33 is disposed on the adjusting bracket 34. The adjusting bracket 34 is provided with a multi-mode photoelectric sensor 33 array side by side, and each photoelectric sensor 33 corresponds to a cell in the battery box 20.
In this embodiment, the control system includes a touch control box 42 and an electric control box 41, and the front-rear linear module 32, the left-right linear module 31 and the photoelectric sensor 33 are controlled by the control system.
Further, an electric cabinet 41 is disposed in the frame 12, that is, the electric cabinet 41 is disposed on a supporting surface disposed at the lower portion of the frame 12, and the electric cabinet 41 is located below the working table 11 and electrically connected to a touch control box 42 on the working table 11.
Further, the touch control box 42 is mounted on the table 11 through a connection rod.
In this embodiment, a battery knife card assembly counting machine comprises the following working processes: firstly, the battery knife card assembly is placed at a designated position of the battery box 20, then the front-back linear module 32 and the left-right linear module 31 move the photoelectric sensor 33 into a grid corresponding to the battery box 20 through servo transmission to detect whether the battery therein is missed, and the counting speed is high and the beat is fast. The multi-mode photoelectric sensor 33 array is utilized to scan and check the workpiece array placed in the battery box 20 in the moving process, and the device has the characteristics of high detection batch, stable and reliable movement and the like.
In summary, the technical scheme of the application has the following beneficial effects:
1. the application has adopted the straight line module of XY diaxon form, utilizes two hold-in range modules of X and Y axle direction to drive the photoelectric sensor 33 of installing on the X axle and carries out X, Y axle direction's free removal, fixes a position the assigned position that battery knife card subassembly was placed with photoelectric sensor, detects whether the battery among them is missed to the count is showing the rate of accuracy that has improved battery knife card subassembly battery count.
2. The photoelectric sensor is adopted to realize automatic counting of the battery knife card assembly, and the device has the characteristics of high sensitivity, high reaction speed, high precision and the like, so that the counting efficiency is improved.
3. The full-automatic detection of the battery knife card assembly battery is realized through the control of the control system on the linear detection module, the photoelectric sensor 33 and the like, and the purposes of stabilizing and improving the detection accuracy are further achieved.
The foregoing is merely exemplary embodiments of the present application and is not intended to limit the scope of the present application, which is defined by the appended claims.
Claims (10)
1. A battery knife card assembly counter, comprising:
a frame assembly including a table and a frame supporting the table;
the battery boxes are arranged in a dividing mode and are positioned in the middle of the workbench;
the linear detection module comprises a front linear module, a rear linear module and a left linear module and a right linear module which are arranged above the battery box in a crisscross manner, wherein the left linear module and the right linear module are arranged on the workbench and move back and forth along the left and right directions of the battery box, and the front linear module and the rear linear module which move along the left and right linear modules are arranged on the upper surfaces of the left and right linear modules; the rear side of the front and rear linear modules is provided with a sliding rail, a sliding block is slidably clamped on the sliding rail, and a photoelectric sensor is fixedly connected to the sliding block;
the control system comprises a touch control box and an electric control box, and the front and back linear modules, the left and right linear modules and the photoelectric sensor are controlled by the control system;
the left and right linear modules push the photoelectric sensor to move along the front and rear linear modules.
2. The battery knife card assembly counting machine according to claim 1, wherein the sliding block is connected with an adjusting bracket, and the photoelectric sensor is arranged on the adjusting bracket.
3. The battery knife card assembly counting machine according to claim 2, wherein the adjusting bracket is provided with a multi-mode photoelectric sensor array side by side, and each photoelectric sensor corresponds to a cell in the battery box.
4. The battery knife card assembly counting machine according to claim 1, wherein the front and rear linear modules and the left and right linear modules all adopt servo motors as driving mechanisms.
5. The battery knife card assembly counting machine according to claim 1, wherein the electric control box is arranged on the rack and is positioned below the workbench and electrically connected with a touch control box on the workbench.
6. The battery knife card assembly counting machine according to claim 1, wherein the workbench is an aluminum alloy workbench, and a plurality of fixing holes are formed in the workbench in a penetrating manner and used for fixedly mounting various mechanism components.
7. The battery knife card assembly counter of claim 1, wherein the bottom of the frame is provided with a stand bar or a universal wheel.
8. The battery knife card assembly counter of claim 1, wherein the table is integrally formed with the frame.
9. The battery knife card assembly counting machine according to claim 1, wherein the grids of the battery box for containing batteries are arranged in an array.
10. The battery knife card assembly counting machine of claim 1, wherein the touch control box is mounted on the workbench through a connecting rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322022773.7U CN220271924U (en) | 2023-07-31 | 2023-07-31 | Battery knife card assembly counting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322022773.7U CN220271924U (en) | 2023-07-31 | 2023-07-31 | Battery knife card assembly counting machine |
Publications (1)
Publication Number | Publication Date |
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CN220271924U true CN220271924U (en) | 2023-12-29 |
Family
ID=89298209
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322022773.7U Active CN220271924U (en) | 2023-07-31 | 2023-07-31 | Battery knife card assembly counting machine |
Country Status (1)
Country | Link |
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CN (1) | CN220271924U (en) |
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2023
- 2023-07-31 CN CN202322022773.7U patent/CN220271924U/en active Active
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