CN220254994U - Auxiliary radiator and energy storage converter - Google Patents

Auxiliary radiator and energy storage converter Download PDF

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Publication number
CN220254994U
CN220254994U CN202321987417.2U CN202321987417U CN220254994U CN 220254994 U CN220254994 U CN 220254994U CN 202321987417 U CN202321987417 U CN 202321987417U CN 220254994 U CN220254994 U CN 220254994U
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China
Prior art keywords
fin
heat
energy storage
laminated layer
storage converter
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CN202321987417.2U
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Chinese (zh)
Inventor
方兴
肖捷
雷喜良
姚少雄
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Shenzhen Sinexcel Electrical Co ltd
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Shenzhen Sinexcel Electrical Co ltd
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Abstract

The utility model provides an auxiliary radiator and an energy storage converter, wherein the auxiliary radiator comprises fins, a plurality of layers of fins form a first fin lamination and a second fin lamination, and the first fin lamination and the second fin lamination are arranged at intervals; the copper heat pipe transfers heat of the first fin laminated layer to the second fin laminated layer; the copper heat conduction pipe passes through the first fin laminated layer and the second fin laminated layer; the mounting plate is fixedly connected with the copper heat-conducting pipes; the mounting plate is provided with a first mounting hole and a second mounting hole; according to the utility model, heat of other power modules in the device bin is concentrated to the first fin lamination by the bypass fan, heat on the first fin lamination is transferred to the second fin lamination by the copper heat conduction pipe, and cold air pressed into the second air cavity from the air inlet through the first air cavity takes away the heat on the second fin lamination in the blowing process and is discharged through the air outlet.

Description

Auxiliary radiator and energy storage converter
Technical Field
The utility model relates to the technical field of energy storage converters, in particular to an auxiliary radiator and an energy storage converter.
Background
IGBT (Insulated Gate Bipolar Transistor; insulated bipolar transistor) modules in the existing high-power energy storage converters generally adopt a relieved tooth radiator for radiating, and the radiating requirement of the IGBT modules is met, but the overall ambient temperature in the energy storage converters rises. In this case, the developer mostly solves the foregoing technical problem by enlarging the size of the energy storage converter and/or increasing the number of the wind turbines in the energy storage converter (refer to fig. 1), but both the former two approaches increase the cost of the energy storage converter.
Disclosure of Invention
The utility model aims to solve the technical problems of reducing the volume of an energy storage converter and the number of circulating fans and provides an auxiliary radiator and the energy storage converter.
The technical scheme for solving the technical problems is that the auxiliary radiator comprises:
a plurality of layers of fins, wherein a first fin laminated layer and a second fin laminated layer are formed in a mode of interval superposition, and the first fin laminated layer and the second fin laminated layer are arranged at intervals;
a plurality of copper heat pipes for filling a heat transfer medium to transfer heat of the first fin stack to the second fin stack; the copper heat conduction pipes penetrate out of the first fin laminated layer and the second fin laminated layer along the connecting line direction of the first fin laminated layer and the second fin laminated layer, and two ends of each copper heat conduction pipe are respectively exposed to the outside of two opposite sides of the first fin laminated layer and the second fin laminated layer;
the mounting plate is fixedly connected to the copper heat pipes and is positioned between the first fin laminated layers and the second fin laminated layers, and projection areas of the first fin laminated layers and the second fin laminated layers on the ground are all in the projection areas of the mounting plate on the ground; the mounting plate is provided with a first mounting hole and a second mounting hole for mounting the auxiliary radiator to the energy storage converter.
Preferably, the heat transfer medium is made of copper powder, and the fins are made of copper material, aluminum material, or stainless steel material.
Preferably, at least one of the first mounting hole and the second mounting hole is a kidney-shaped hole.
In one embodiment, an energy storage converter comprises two auxiliary heat sinks as described above, and the energy storage converter further comprises:
the box body is provided with an installation cavity and comprises a partition plate and a power module supporting plate which is perpendicular to the partition plate; the installation cavity is divided into a first air cavity, a device bin and a second air cavity by the partition plate and the power module supporting plate; the first air cavity is arranged adjacent to the device bin, and the second air cavity is positioned below the first air cavity and the device bin;
the air inlet and the air outlet are respectively arranged on two side surfaces of the box body, the air inlet is communicated with the first air cavity, and the air outlet is communicated with the second air cavity;
the centrifugal fan is arranged in the second air cavity and used for blowing cold air of the first air cavity into the second air cavity;
and the at least three power modules are arranged in the device bin through the power module supporting plates.
Preferably, the two auxiliary radiators are respectively arranged near the edges of the two sides of the power module supporting plate, and the energy storage converter further comprises a flow-around fan assembled on the auxiliary radiators, wherein the flow-around fan is used for collecting heat in the device bin; the number of the bypass fans is matched with the number of the auxiliary radiators.
Preferably, the first fin laminated layer and the second fin laminated layer are respectively positioned in the device bin and the second air cavity, and the bypass fan is positioned in the device bin;
the auxiliary radiator is detachably connected with the power module supporting plate in the energy storage converter, and takes away heat transferred to the second fin laminated layer by the first fin laminated layer through cold air blown in the second air cavity.
Preferably, the energy storage converter further comprises a main radiator, and the plurality of power modules comprise IGBT power modules which are attached to the main radiator.
Preferably, the main radiator is a relieved tooth radiator.
Preferably, the energy storage converter further comprises a plurality of screws, and the mounting plate is mounted on the power module supporting plate in a mode that the screws are respectively connected to the first mounting hole and the second mounting hole in a threaded mode.
The utility model has the beneficial effects that: the heat of other power modules in the device bin is concentrated to the first fin lamination by the bypass fan, the heat on the first fin lamination is transferred to the second fin lamination by the copper heat conduction pipe, and cold air pressed into the second air cavity from the air inlet through the first air cavity takes away the heat on the second fin lamination in the blowing process and is discharged through the air outlet.
Drawings
Fig. 1 is a schematic structural diagram of a conventional energy storage converter;
FIG. 2 is a perspective view of an auxiliary radiator in an embodiment of the utility model;
FIG. 3 is a cross-sectional view of the auxiliary heat sink of FIG. 1 in accordance with the present utility model;
FIG. 4 is a top view of the mounting plate of FIG. 1 in accordance with the present utility model;
fig. 5 is a schematic diagram illustrating a structure of an energy storage converter according to another embodiment of the present utility model;
fig. 6 is a schematic diagram illustrating another direction of the energy storage converter of fig. 5 according to the present utility model.
Reference numerals:
1-an energy storage converter;
10-a box body; 100-dividing plates; 101-a power module pallet; 1010-an ac main power module pallet; 1011-a direct current main power module pallet; 102-a mounting cavity; 1020-a first wind chamber; 1021-device bin; 1022-a second wind chamber; 103, an air inlet; 104-an air outlet;
11-a power module; 110-an alternating current main power module; 111-a direct current main power module; 112-IGBT power module;
12-a centrifugal fan; 13-an auxiliary radiator; 131-a first fin stack; 132-a second fin stack; 133-copper heat conducting tube; 134 mounting plates; 1340-first mounting hole; 1341-second mounting hole; 14-a flow-around fan; 15-main heat sink.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model. Carrying out
Referring to fig. 2, the present utility model provides an auxiliary heat sink 13, which auxiliary heat sink 13 is applied in the energy storage converter 1 and is used for transferring heat of other power modules (herein referred to as other power modules than the IGBT power module 112) in the energy storage converter 1. The auxiliary radiator 13 can be independently disposed
Manufacturing, licensing, vending and use.
With reference to fig. 2 and 3, since the energy storage converter 1 has a plurality of power modules, the purpose of reducing the overall environmental temperature in the energy storage converter 1 is generally achieved by transferring heat from other power modules in the energy storage converter 1, and on the premise of reducing the number of the bypass fans 14 as much as possible, in order to collect heat from other power modules in the device cabin 1021 and transfer the collected heat to the second air cavity 1022 in a concentrated manner, and in order to collect and transfer heat from other power modules in the device cabin 1021 to the second air cavity 1022, the auxiliary radiator 13 further includes a plurality of layers of fins and a plurality of copper heat conducting pipes 133. Since the heat transfer properties of the fins are related to the spacing between adjacent fins, the multi-layered fins form a first fin stack 131 and a second fin stack 132 in a manner of being stacked in a cube at intervals in order to increase the overall heat transfer properties of the multi-layered fins. It will be appreciated that the first fin stack 131 transfers the collected heat to the second fin stack 132 through a plurality of copper heat pipes 133.
Referring to the foregoing, in order to achieve the transfer of the collected heat from the first fin laminated layer 131 to the second fin laminated layer 132 through the plurality of copper heat conduction pipes 133, the plurality of copper heat conduction pipes 133 pass out through the first fin laminated layer 131 and the second fin laminated layer 132 in the direction of the connection line of the first fin laminated layer 131 and the second fin laminated layer 132. Since the copper heat conduction pipe 133 has a limited heat conduction property, the copper heat conduction pipe 133 is filled with a heat conduction medium in order to further improve the heat conduction property of the copper heat conduction pipe 133. Meanwhile, in order to facilitate filling and discharging of the heat transfer medium, and to sufficiently collect heat of the device chamber 1021 and perform heat exchange in the second air chamber 1022, both ends of each copper heat transfer tube 133 are respectively exposed to the outside of both facing-away sides of the first fin laminated layer 131 and the second fin laminated layer 132.
To facilitate the installation of the auxiliary radiator 13 into the energy storage converter 1, the auxiliary radiator 13 further comprises a mounting plate 134. Wherein the mounting plate 134 is affixed to a plurality of copper heat pipes 133 located between the first fin stack 131 and the second fin stack 132. In the process of installing the auxiliary radiator 13 to the energy storage converter 1, in order to achieve the purpose of facilitating the disassembly and assembly of the auxiliary radiator 13, the mounting plate 134 is provided with a first mounting hole 1340 and a second mounting hole 1341, that is, the mounting plate 134 is installed in the energy storage converter 1 in a manner of being respectively connected to the first mounting hole 1340 and the second mounting hole 1341 by screws. In particular, to further ensure the mounting strength of the auxiliary radiator 13 within the energy storage converter 1, the mounting plate 134 has a size larger than the size of the fins, which is capable of separating the first fin stack 131 from the second fin stack 132, i.e. the aforementioned first fin stack 131 and second fin stack 132 are located in the device compartment 1021 and the second air chamber 1022, respectively, and is capable of functioning as a stop to prevent the first fin stack 131 within the device compartment 1021 from moving to the second air chamber 1022. In other words, the projected areas of the first fin stack 131 and the second fin stack 132 on the ground are within the projected area of the mounting plate 134 on the ground.
Preferably, copper, aluminum and stainless steel have high heat conductivity, so the heat conducting medium is composed of copper powder, and the fins are composed of copper material, aluminum material or stainless steel material.
Preferably, in order to reserve a mounting margin for facilitating the mounting of the sub-radiator 13, at least one of the first and second mounting holes 1340 and 1341 is a kidney-shaped hole, as shown in fig. 4. That is, one of the first mounting hole 1340 and the second mounting hole 1341 is a kidney-shaped hole; alternatively, both are kidney-shaped apertures. In this embodiment, the first mounting hole 1340 is a circular hole and the second mounting hole 1341 is a kidney-shaped hole.
Referring to fig. 5 and 6, another embodiment of the present utility model provides an energy storage converter 1 for performing an ac-dc conversion, the energy storage converter 1 comprising at least two auxiliary heat sinks 13 as described above. In this embodiment, the number of the auxiliary heat sinks 13 is two. Of course, in other embodiments, the auxiliary heat sinks 13 may be other numbers.
The energy storage converter further comprises a box body 10, specifically, the box body 10 is provided with a mounting cavity 102 for mounting components and parts and comprises a partition plate 100 and a power module supporting plate 101, wherein the partition plate 100 comprises a first partition plate and a second partition plate which are perpendicular to each other, and the first partition plate, the second partition plate and the box body 10 jointly define a first air cavity 1020. The center line of the power module supporting plate 101 is parallel to the center line of the second partition plate, and the power module supporting plate 101 and the second partition plate are in different planes, and define a second air chamber 1022 through the second partition plate, the power module supporting plate 101 and the box 10, that is, the installation chamber 102 is divided into a first air chamber 1020, a device cabin 1021 and a second air chamber 1022 through the partition plate 100 and the power module supporting plate 101. Obviously, the first air cavity 1020 is arranged adjacent to the device cabin 1021, and the second air cavity 1022 is positioned below the first air cavity 1020 and the device cabin 1021, so that the cold air transmitted to the second air cavity 1022 by the first air cavity 1020 takes away the heat on the auxiliary radiator 13, and the heat dissipation of other power modules in the device cabin 1021 is realized.
In order to enable external cold air to enter the first air cavity 1020 and discharge cold air blown in the second air cavity 1022 and taking away heat on the auxiliary radiator 13 to the outside of the energy storage converter 1, the energy storage converter further comprises an air inlet 103 and an air outlet 104 which are respectively assembled on two side surfaces of the box body 10, the air inlet 103 is communicated with the second air cavity 1022, and the air outlet 104 is communicated with the second air cavity 1022.
Further, since the first air chamber 1020 (or the second air duct) is communicated with the outside through the air inlet 103, that is, the pressure difference of the first air chamber 1020 relative to the outside is zero, in order to press cold air into the second air chamber 1022 from the air inlet 103 through the first air chamber 1020, the energy storage converter 1 further includes a centrifugal fan 12 assembled in the second air chamber 1022, and the second air chamber 1022 is communicated with the second air chamber 1022, so that the outside cold air is pressed into the second air chamber 1022 from the air inlet 103 through the first air chamber 1020 through the centrifugal fan 12 and blown in the second air chamber 1022.
It can be understood that the energy storage converter 1 further includes at least three power modules, and the power modules are all configured in the device bin 1021 through the power module supporting plate 101 to implement ac-dc conversion of the energy storage converter 1, so the power modules include an ac main power module 110, a dc main power module 111 and an IGBT power module 112. In response to this, the processing unit is configured to,
to ensure the heat transfer effect of the heat from the other power components in the device compartment 1021 through the first fin stack 131 to the second fin stack 132, two auxiliary heat sinks 13 are respectively arranged near the two side edges of the power module support plate 101. Since the other power modules in the device cabin 1021 are arranged at intervals, in order to concentrate the heat on the other power modules in the device cabin 1021 onto the first fin laminated layer 131, the energy storage converter 1 further comprises a flow around fan 14 for collecting the heat on the other power modules in the device cabin 1021, the flow around fan 14 is assembled on the auxiliary radiator 13, and the number of the flow around fans 14 is matched with the number of the auxiliary radiators 13, so that the heat on the other power modules in the device cabin 1021 is concentrated on the first fin laminated layer 131 through the flow around fan 14.
In order to take away the heat on the auxiliary radiator 13 by the cool air in the second air chamber 1022, the first fin laminated layer 131 and the second fin laminated layer 132 are respectively located in the device cabin 1021 and the second air duct, and the bypass fan 14 is located in the device cabin 1021. Obviously, the auxiliary radiator 13 is installed in the energy storage converter 1 in a mode that the mounting plate 134 is detachably connected to the power module supporting plate 101, after heat on the first fin laminated layer 131 is transferred to the second fin laminated layer 132 through the plurality of copper heat conducting pipes 133, cold air takes away the heat on the second fin laminated layer 132 in the blowing process of the second air cavity 1022 and is discharged through the air outlet 104.
It is obvious that the energy storage converter 1 further comprises a main heat sink 15, and the plurality of power modules comprises an IGBT power module 112 that is attached to the main heat sink 15, so as to transfer heat on the IGBT power module 112 to the main heat sink 15. It should be noted that, during the blowing process of the second air chamber 1022, the cold air simultaneously takes away the heat on the main radiator 15.
Preferably, the main radiator 15 is a relieved tooth radiator.
Preferably, the energy storage converter 1 further includes a plurality of screws, and the mounting plate 134 is mounted on the power module supporting plate 101 in a manner that the plurality of screws are respectively screwed to the first mounting hole 1340 and the second mounting hole 1341, so as to facilitate the disassembly and assembly of the auxiliary radiator 13 in the energy storage converter 1.
The present utility model is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present utility model are intended to be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims (9)

1. An auxiliary radiator, comprising:
a plurality of layers of fins, wherein a first fin laminated layer and a second fin laminated layer are formed in a mode of interval superposition, and the first fin laminated layer and the second fin laminated layer are arranged at intervals;
a plurality of copper heat pipes for filling a heat transfer medium to transfer heat of the first fin stack to the second fin stack; the copper heat conduction pipes penetrate out of the first fin laminated layer and the second fin laminated layer along the connecting line direction of the first fin laminated layer and the second fin laminated layer, and two ends of each copper heat conduction pipe are respectively exposed to the outside of two opposite sides of the first fin laminated layer and the second fin laminated layer;
the mounting plate is fixedly connected to the copper heat pipes and is positioned between the first fin laminated layers and the second fin laminated layers, and projection areas of the first fin laminated layers and the second fin laminated layers on the ground are all in the projection areas of the mounting plate on the ground; the mounting plate is provided with a first mounting hole and a second mounting hole for mounting the auxiliary radiator to the energy storage converter.
2. The auxiliary radiator of claim 1, wherein the heat-conducting medium is composed of copper powder, and the fins are composed of copper material or aluminum material or stainless steel material.
3. The auxiliary heat sink of claim 1, wherein at least one of the first mounting hole and the second mounting hole is a kidney-shaped hole.
4. An energy storage converter comprising two auxiliary heat sinks according to any of claims 1-3, and further comprising:
the box body is provided with an installation cavity and comprises a division plate and a power module supporting plate; the installation cavity is divided into a first air cavity, a device bin and a second air cavity by the partition plate and the power module supporting plate; the first air cavity is arranged adjacent to the device bin, and the second air cavity is positioned below the first air cavity and the device bin;
the air inlet and the air outlet are respectively arranged on two side surfaces of the box body, the air inlet is communicated with the first air cavity, and the air outlet is communicated with the second air cavity;
the centrifugal fan is arranged in the second air cavity and used for blowing cold air of the first air cavity into the second air cavity;
and the at least three power modules are arranged in the device bin through the power module supporting plates.
5. The energy storage converter of claim 4, wherein two of said auxiliary heat sinks are disposed adjacent to respective side edges of said power module support plate, and said energy storage converter further comprises a bypass fan mounted on said auxiliary heat sinks, said bypass fan for collecting heat within said device bin; the number of the bypass fans is matched with the number of the auxiliary radiators.
6. The energy storage converter of claim 5, wherein the first fin stack and the second fin stack are located within the device bin and the second wind cavity, respectively, and the bypass fan is located in the device bin;
the auxiliary radiator is detachably connected with the power module supporting plate in the energy storage converter, and takes away heat transferred to the second fin laminated layer by the first fin laminated layer through cold air blown in the second air cavity.
7. The energy storage converter of claim 4, further comprising a primary heat sink, and wherein the plurality of power modules comprises IGBT power modules disposed in registry with the primary heat sink.
8. The energy storage converter of claim 7, wherein the primary heat sink is a relieved tooth heat sink.
9. The energy storage converter of claim 6, further comprising a plurality of screws, wherein the mounting plate is mounted on the power module tray with the plurality of screws threaded into the first and second mounting holes, respectively.
CN202321987417.2U 2023-07-26 2023-07-26 Auxiliary radiator and energy storage converter Active CN220254994U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321987417.2U CN220254994U (en) 2023-07-26 2023-07-26 Auxiliary radiator and energy storage converter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321987417.2U CN220254994U (en) 2023-07-26 2023-07-26 Auxiliary radiator and energy storage converter

Publications (1)

Publication Number Publication Date
CN220254994U true CN220254994U (en) 2023-12-26

Family

ID=89230259

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321987417.2U Active CN220254994U (en) 2023-07-26 2023-07-26 Auxiliary radiator and energy storage converter

Country Status (1)

Country Link
CN (1) CN220254994U (en)

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