CN109037833B - Energy-saving battery radiator for electric automobile - Google Patents
Energy-saving battery radiator for electric automobile Download PDFInfo
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- CN109037833B CN109037833B CN201810739813.0A CN201810739813A CN109037833B CN 109037833 B CN109037833 B CN 109037833B CN 201810739813 A CN201810739813 A CN 201810739813A CN 109037833 B CN109037833 B CN 109037833B
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 70
- 239000002826 coolant Substances 0.000 claims abstract description 58
- 238000001816 cooling Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
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Abstract
Description
技术领域technical field
本发明涉及汽车电池散热器领域,尤其涉及一种节能电动汽车电池散热器。The invention relates to the field of automotive battery radiators, in particular to an energy-saving electric vehicle battery radiator.
背景技术Background technique
随着电动汽车的兴起,电动汽车的电池成为衡量汽车性能的重要指标之一,由于汽车电池组的排列密集,且输入输出功率较大,且电池往往埋在汽车内部,使得电池发热较为严重。With the rise of electric vehicles, the battery of electric vehicles has become one of the important indicators to measure the performance of the car. Due to the dense arrangement of the car battery pack, the large input and output power, and the batteries are often buried inside the car, the battery heats up more seriously.
目前绝大多数电动汽车采用风冷的方式对电池散热,但是风冷效率低、散热不均匀、很难防尘防水,并且在炎热的夏天难以保证散热效果,因此越来越多的电动汽车开始采用水冷的方式对电池散热。但是目前市场上的电池水冷方案,往往存在结构复杂、成本高昂等问题,导致推广应用受到很大限制。At present, the vast majority of electric vehicles use air cooling to dissipate heat from the battery, but the air cooling efficiency is low, the heat dissipation is uneven, it is difficult to be dustproof and waterproof, and it is difficult to ensure the heat dissipation effect in hot summer, so more and more electric vehicles begin to Use water cooling to dissipate heat from the battery. However, the current battery water cooling solutions on the market often have problems such as complex structure and high cost, which greatly limits their promotion and application.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种节能电动汽车电池散热器,通过水冷与风冷相结合的方式,由水冷的散热介质管和介质流通腔为电池进行直接散热,再通过空气导管和导热板为散热介质管和介质流通腔内部的介质进行散热,充分利用汽车行驶过程中的风力,使得水冷的散热介质管和介质流通腔具有更高的散热效率,更具有节能环保的效果。The purpose of the present invention is to provide an energy-saving electric vehicle battery radiator, through the combination of water cooling and air cooling, the water-cooled heat dissipation medium pipe and the medium flow cavity are used for direct heat dissipation for the battery, and then the air duct and the heat conduction plate are used for heat dissipation. The medium in the medium tube and the medium flow cavity dissipates heat, making full use of the wind during the driving process of the car, so that the water-cooled heat dissipation medium tube and the medium flow cavity have higher heat dissipation efficiency, and have the effect of energy saving and environmental protection.
为实现上述发明目的,本发明提供如下技术方案:To achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种节能电动汽车电池散热器,所述散热器包括冷却介质、紧贴电池两侧对称固定的左、右散热介质管组以及设于电池前端的介质流通腔,其中,所述介质流通腔两端连通电池两侧的左、右散热介质管组,所述左、右散热介质管组均包括竖直排列的多根散热介质管,所述介质流通腔包括竖直排布且由隔板分隔的与散热介质管对应的平流室,所述散热介质管与平流室通过密封转接头连通,且竖直相邻的散热介质管之间通过密封导管连通,所述冷却介质通过一侧的散热介质管经平流室流向另一侧的散热介质管,并通过该另一侧的散热介质管之间的密封导管上下流通,所述介质流通腔前端设有与汽车进气格栅连通的导热板,所述导热板由上至下设置有水平的波浪形导热板,所述导热板上还对应各散热介质管设有横穿平流室、密封转接头及散热介质管的空气导管,且空气导管两端分别与平流室、散热介质管密封连接。The invention provides an energy-saving electric vehicle battery radiator. The radiator includes a cooling medium, left and right cooling medium tube groups that are symmetrically fixed on both sides of the battery, and a medium flow cavity arranged at the front end of the battery. The two ends of the medium flow cavity are connected to the left and right heat dissipation medium tube groups on both sides of the battery. The left and right heat dissipation medium pipe groups both include a plurality of heat dissipation medium pipes arranged vertically. The advection chambers corresponding to the heat dissipation medium pipes are separated by the partitions, the heat dissipation medium pipes and the advection chambers are communicated with the advection chambers through a sealing adapter, and the vertically adjacent heat dissipation medium pipes are communicated through a sealed conduit, and the cooling medium passes through a The heat-dissipating medium pipe on one side flows to the heat-dissipating medium pipe on the other side through the convection chamber, and circulates up and down through the sealed conduit between the heat-dissipating medium pipes on the other side. The heat-conducting plate is provided with a horizontal wave-shaped heat-conducting plate from top to bottom, and the heat-conducting plate is also provided with an air duct that traverses the advection chamber, the sealing adapter and the heat-dissipating medium pipe corresponding to each heat-dissipating medium pipe, And the two ends of the air duct are respectively sealed and connected with the advection chamber and the heat dissipation medium pipe.
作为本发明对上述方案的优选,所述散热器最上层的散热介质管顶部设有冷却介质入口,且所述散热器最下层的散热介质管底部设有冷却介质出口。该种散热器由一侧的冷却介质入口进入冷却介质,而后在整个散热器中流通,最终通过冷却介质出口流出。As a preference of the present invention to the above solution, a cooling medium inlet is provided at the top of the heat dissipation medium pipe of the uppermost layer of the radiator, and a cooling medium outlet is provided at the bottom of the heat dissipation medium pipe of the lowermost layer of the radiator. This kind of radiator enters the cooling medium from the cooling medium inlet on one side, then circulates in the entire radiator, and finally flows out through the cooling medium outlet.
作为本发明对上述方案的优选,所述电池顶端还固定有上导热块,且上导热块设有多根垂直所述上导热块固定的导热栅片,通过导热栅片以及上导热块充分与空气接触对电池进行散热,进一步加强了该散热器的散热效果。As a preference of the present invention to the above solution, the top of the battery is also fixed with an upper heat-conducting block, and the upper heat-conducting block is provided with a plurality of heat-conducting grids fixed perpendicular to the upper heat-conducting block. The air contact dissipates heat from the battery, which further enhances the heat dissipation effect of the radiator.
作为本发明对上述方案的优选,所述电池与左、右散热介质管组、介质流通腔、上导热块之间设置有导热胶,通过设置导热胶,使得热传递更快,对电池的散热效果更加均匀。As a preference of the present invention to the above solution, a thermally conductive adhesive is arranged between the battery and the left and right heat dissipation medium tube groups, the medium flow cavity, and the upper heat-conducting block. The effect is more even.
作为本发明对上述方案的优选,所述空气导管前端还设有圆形扩口,设置所述的圆形扩口,使得汽车进气格栅的流动空气更容易导入散热器内,完成散热器的二次散热。As the preferred solution of the present invention, the front end of the air duct is also provided with a circular flaring, and the circular flaring is provided, so that the flowing air of the air intake grille of the automobile is more easily introduced into the radiator, and the radiator is completed. of secondary heat dissipation.
作为本发明对上述方案的优选,所述散热介质管、介质流通腔及空气导管的材质为铜或铝,所述冷却介质为水。As a preference of the present invention to the above solution, the material of the heat dissipation medium pipe, the medium flow cavity and the air conduit is copper or aluminum, and the cooling medium is water.
作为本发明对上述方案的优选,所述冷却介质出口通过管路依次连通冷却介质箱、水泵,并最终通过管路连通至冷却介质入口,所述冷却介质箱通过小型冷却压缩机冷却。冷却介质通过冷却介质箱进行降温冷却后,通过水泵由管路输送回冷却介质入口从而完成循环过程。As a preference of the present invention to the above solution, the cooling medium outlet is sequentially connected to the cooling medium tank and the water pump through pipelines, and finally connected to the cooling medium inlet through pipelines, and the cooling medium tank is cooled by a small cooling compressor. After the cooling medium is cooled by the cooling medium tank, it is transported back to the cooling medium inlet through the pipeline by the water pump to complete the circulation process.
本发明的有益效果在于:该种散热器通过冷却介质流入一侧的散热介质管中,然后经平流室流向另一侧的散热介质管,并由该另一侧的散热介质管末端的密封导管向下流至下一层的散热介质管中,然后沿着相反的流向从下一层平流室流至另一侧的散热介质管,依次反复,散热效果均匀且与电池的贴合面积大,结构紧凑,热交换效果强。在左、右散热介质管组和介质流通腔内冷却介质进行散热的同时,汽车进气格栅的流动空气通过空气导管进入整个散热器内部并从多处贯穿散热器,构成了由空气散热的二次散热效果,尤其是对各个散热介质管和平流室内冷却介质进行散热,进一步降低了冷却介质的温度,使得冷却介质对电池的冷却效果更佳,热交换效率更高。此外,本发明中介质流通腔和左、右散热介质管组通过密封转接头连通,空气导管可以通过密封圈密封,由此散热器的各部件均可以进行拆卸以方便维护和更换,具有更久的使用寿命和成本低廉的优点。因此,本发明具有散热效果好、成本低廉以及节能环保的特点,在电动汽车市场有广泛的应用前景。The beneficial effect of the present invention is that the radiator flows into the heat dissipation medium pipe on one side through the cooling medium, and then flows to the heat dissipation medium pipe on the other side through the convection chamber, and is sealed by the sealing conduit at the end of the heat dissipation medium pipe on the other side. Flow down to the heat dissipation medium pipe of the next layer, and then flow from the advective chamber of the next layer to the heat dissipation medium pipe of the other side along the opposite flow direction, repeating in turn, the heat dissipation effect is uniform and the bonding area with the battery is large, and the structure Compact and strong heat exchange effect. While the left and right cooling medium tube groups and the cooling medium in the medium flow cavity are dissipating heat, the flowing air of the automobile air intake grille enters the entire radiator through the air duct and penetrates the radiator from multiple places, forming a heat dissipation system by air. The secondary heat dissipation effect, especially the heat dissipation of each heat dissipation medium tube and the cooling medium in the flat chamber, further reduces the temperature of the cooling medium, making the cooling medium have a better cooling effect on the battery and a higher heat exchange efficiency. In addition, in the present invention, the medium flow chamber and the left and right heat dissipation medium pipe groups are connected through a sealing adapter, and the air duct can be sealed by a sealing ring, so that each part of the radiator can be disassembled for easy maintenance and replacement, and has a longer life. The advantages of long service life and low cost. Therefore, the present invention has the characteristics of good heat dissipation effect, low cost, energy saving and environmental protection, and has wide application prospects in the electric vehicle market.
附图说明Description of drawings
图1为本发明中左、右散热介质管组和介质流通腔的俯视图;1 is a top view of the left and right heat dissipation medium tube groups and medium flow chambers in the present invention;
图2为图1中A-A1处的剖视图;Fig. 2 is the sectional view at A-A1 place in Fig. 1;
图3为图1中B-B1处的剖视图;Fig. 3 is a sectional view at B-B1 in Fig. 1;
图4为本发明中介质流通腔内的冷却介质流向示意图;4 is a schematic diagram of the flow direction of the cooling medium in the medium flow cavity in the present invention;
图5为本发明中导热板的结构示意图;Fig. 5 is the structure schematic diagram of the heat conducting plate in the present invention;
图6为本发明中上导热块的俯视图;6 is a top view of an upper heat conducting block in the present invention;
图7为本发明的循环状态示意图;Fig. 7 is the cycle state schematic diagram of the present invention;
其中,1—电池,2—左散热介质管组,3—右散热介质管组,4—介质流通腔,5—散热介质管,6—隔板,7—平流室,8—密封转接头,9—密封导管,10—导热板,11—波浪形导热板,12—空气导管,13—冷却介质入口,14—上导热块,15—导热栅片,16—圆形扩口,17—冷却介质出口,18—管路,19—冷却介质箱,20—水泵,21—小型冷却压缩机。Among them, 1—battery, 2—left heat dissipation medium tube group, 3—right heat dissipation medium pipe group, 4—medium flow cavity, 5—heat dissipation medium pipe, 6—partition plate, 7—convection chamber, 8—sealed adapter, 9—Sealing conduit, 10—Conductive plate, 11—Corrugated heatconducting plate, 12—Air conduit, 13—Cooling medium inlet, 14—Upper heat conducting block, 15—Conducting grid, 16—Circular flare, 17—Cooling Medium outlet, 18—pipeline, 19—cooling medium tank, 20—water pump, 21—small cooling compressor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至7所示的一种节能电动汽车电池散热器,所述散热器包括冷却介质、紧贴电池1两侧对称固定的左、右散热介质管组(2、3)以及设于电池1前端的介质流通腔4,其中,所述介质流通腔4两端连通电池1两侧的左、右散热介质管组(2、3),所述左、右散热介质管组(2、3)均包括竖直排列的多根散热介质管5,所述介质流通腔4包括竖直排布且由隔板6分隔的与散热介质管5对应的平流室7,所述散热介质管5与平流室7通过密封转接头8连通,且竖直相邻的散热介质管5之间通过密封导管9连通,所述冷却介质通过一侧的散热介质管5经平流室7流向另一侧的散热介质管5,并通过该另一侧的散热介质管5之间的密封导管9上下流通,所述介质流通腔4前端设有与汽车进气格栅连通的导热板10,所述导热板10由上至下设置有水平的波浪形导热板11,所述导热板10上还对应各散热介质管5设有横穿平流室7、密封转接头8及散热介质管5的空气导管12,且空气导管12两端分别与平流室7、散热介质管5密封连接。An energy-saving electric vehicle battery radiator as shown in Figures 1 to 7, the radiator includes a cooling medium, left and right cooling medium tube groups (2, 3) symmetrically fixed on both sides of the
在本实例中,所述左散热介质管组2顶部设有冷却介质入口13,散热器由一侧的冷却介质入口13进入冷却介质,而后在整个散热器中流通,所述散热器最下层的散热介质管底部,即右散热介质管组3底部设有冷却介质出口17。In this example, a
在本实例中,所述电池1顶端还固定有上导热块14,且上导热块14设有多根垂直所述上导热块14固定的导热栅片15,通过导热栅片15以及上导热块14充分与空气接触对电池1进行散热,进一步加强了该散热器的散热效果。In this example, an upper heat-conducting
在本实例中,所述电池1与左、右散热介质管组(2、3)、介质流通腔4、上导热块14之间设置有导热胶,通过设置导热胶,使得热传递更快,对电池的散热效果更加均匀。In this example, a thermally conductive adhesive is provided between the
在本实例中,所述空气导管12前端还设有圆形扩口16,设置所述的圆形扩口16,使得汽车进气格栅的流动空气更容易导入散热器内,完成散热器的二次散热。In this example, the front end of the
在本实例中,所述散热介质管5、介质流通腔4及空气导管12的材质为铜或铝,所述冷却介质为水。In this example, the material of the heat
在本实例中,所述冷却介质出口17通过管路18依次连通冷却介质箱19、水泵20,并最终通过管路18连通至冷却介质入口13,所述冷却介质箱19通过小型冷却压缩机21冷却。冷却介质通过冷却介质箱19进行降温冷却后,通过水泵20由管路18输送回冷却介质入口13从而完成循环过程。In this example, the
基于上述,该种散热器工作过程为通过冷却介质流入一侧的散热介质管5中,然后经平流室7流向另一侧的散热介质管5,并由该另一侧的散热介质管5末端的密封导管9向下流至下一层的散热介质管5中,然后沿着相反的流向从下一层平流室7流至另一侧的散热介质管5,依次反复,散热效果均匀且与电池1的贴合面积大,结构紧凑,热交换效果强。在左、右散热介质管组(2、3)和介质流通腔4内冷却介质进行散热的同时,汽车进气格栅的流动空气通过空气导管12进入整个散热器内部并从多处贯穿散热器,构成了由空气散热的二次散热效果,尤其是对各个散热介质管5和平流室7内冷却介质进行散热,进一步降低了冷却介质的温度,使得冷却介质对电池1的冷却效果更佳,热交换效率更高。此外,本发明中介质流通腔4和左、右散热介质管组(2、3)通过密封转接头8连通,空气导管12可以通过密封圈密封,由此散热器的各部件均可以进行拆卸以方便维护和更换,具有更久的使用寿命和成本低廉的优点。Based on the above, the working process of this kind of radiator is that the cooling medium flows into the heat
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.
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