CN220233215U - High-productivity swing sheet mechanism - Google Patents
High-productivity swing sheet mechanism Download PDFInfo
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- CN220233215U CN220233215U CN202320937051.1U CN202320937051U CN220233215U CN 220233215 U CN220233215 U CN 220233215U CN 202320937051 U CN202320937051 U CN 202320937051U CN 220233215 U CN220233215 U CN 220233215U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 180
- 239000000463 material Substances 0.000 claims description 91
- 230000005540 biological transmission Effects 0.000 claims description 37
- 238000007664 blowing Methods 0.000 claims description 24
- 238000009423 ventilation Methods 0.000 claims description 20
- 238000000926 separation method Methods 0.000 claims description 16
- 239000000758 substrate Substances 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 230000000007 visual effect Effects 0.000 claims description 7
- 239000013589 supplement Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000007599 discharging Methods 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000012050 conventional carrier Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a high-productivity swing sheet mechanism, which comprises: off-line feeding mechanism, little cluster arrangement mechanism, pendulum cluster mechanism, carrier feed mechanism, off-line feeding mechanism with carrier feed mechanism set up respectively in little cluster arrangement mechanism's both sides, pendulum cluster mechanism set up in carrier feed mechanism's top. Through the mode, the high-capacity swing piece mechanism realizes the automation of feeding and discharging and swing piece, greatly improves the work efficiency of swing piece, can meet the capacity requirement of an MWT (metal wrap through) production line, reduces the number of swing piece machine stations, and reduces the whole line cost.
Description
Technical Field
The utility model relates to the technical field of photovoltaic manufacturing, in particular to a high-yield swing sheet mechanism.
Background
In the existing MWT photovoltaic production line, the slice arranging process is performed manually, and then slice arranging is performed according to the set component model through a gantry manipulator of a slice arranging machine. In order to meet the position accuracy requirement of the battery piece on the component, correction is usually required before the battery piece is placed on the component. The gantry manipulator is usually configured as two independent manipulators, and the two manipulators move along the Y axis on the beam guide rail on the X axis of the gantry and cooperate with the combined motion of the gantry manipulator with the Z axis, the C axis rotatable around the Z axis, and the Y' axis compensating the Y axis to perform the swinging. However, the existing manipulator is more in axis number, so that the structure is more complex, the number of battery pieces absorbed by the manipulator at the same time is generally increased in order to improve productivity, so that a C axis and a Y' axis are required to be increased corresponding to each battery piece, because two independent gantry manipulators are arranged, in order to avoid collision in the motion process of the gantry manipulators, a program is required to set up a plurality of protection actions, so that the number of plate-type pieces is inconvenient to be divided, automatic program control becomes troublesome, the size of the gantry manipulators is larger and larger along with the superposition of the structure, the load is heavier, the movement beat of the manipulator is slower, the actual production beat is limited, and the production requirement cannot be met.
For example, the number of the common 72 half-sheet assemblies is 144, the number of the small sheets is 12, each string is 12, the X-axis of the existing sheet swinging machine needs to swing back and forth 36 times (4 sheets each time) for 90s (each time the sheets are calculated according to 2.5 s), the productivity beat of the current MWT whole line equipment is about 16-20s, obviously, the single equipment cannot meet the production line requirement, and 4-5 sheet swinging machines are required to meet the production line requirement, in addition, the movement precision requirement of the sheet swinging machines is high, the manufacturing cost is high, and the whole line cost is too high.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the high-yield swing sheet mechanism, which has the advantages of high reliability, accurate positioning, compact structure and the like, and has wide market prospect in the application and popularization of photovoltaic manufacturing.
In order to solve the technical problems, the utility model adopts a technical scheme that:
provided is a high-productivity swing sheet mechanism, which comprises: an off-line feeding mechanism, a small string arranging mechanism, a string arranging mechanism and a carrier feeding mechanism;
the off-line feeding mechanism comprises: the battery pack loading device comprises a battery pack loading mechanism, a battery pack loading mechanism and a battery pack loading mechanism, wherein the battery pack loading mechanism is used for loading battery packs;
the small string arranging and conveying mechanism is used for grabbing battery pieces on a feeding transmission line, rectifying and conveying the battery pieces and comprises a small string temporary storage platform for placing small string arranging discs, a small string arranging and conveying mechanism and a small string arranging sucker set, and the small string arranging and conveying mechanism drives the small string arranging sucker set to move so as to grab and convey the battery pieces to the small string temporary storage platform;
the swing string mechanism comprises a swing string gantry X shaft, a swing string gantry Y shaft, a swing string gantry Z shaft, a swing string frame and a swing string sucker, wherein the swing string gantry Y shaft drives the swing string gantry Y shaft to move back and forth along the X shaft direction, a plurality of independent swing string gantry Z shafts are arranged on the swing string gantry Y shaft, each swing string gantry Z shaft is connected with a swing string frame, the swing string frame is provided with the swing string sucker, so that a plurality of groups of swing string sucker move along the X shaft, the Y shaft and the Z shaft respectively, and small strings of battery pieces on the small string temporary storage platform are conveyed to a carrier on the carrier feeding mechanism.
In a preferred embodiment of the present utility model, the feeding mechanism of the material box includes a material box transmission line, a material ejecting mechanism of the battery piece, and a material separating and blowing mechanism of the battery piece, wherein the material ejecting mechanism of the battery piece is arranged below the material box transmission line to respectively lift the material box and the battery piece in the material box, and the material separating and blowing mechanism of the battery piece is arranged at one side/two sides of the material ejecting mechanism of the battery piece to separate the separated battery piece, so as to facilitate material taking.
In a preferred embodiment of the present utility model, the battery piece ejection mechanism includes an ejection substrate, a top plate of the material box, and a top plate of the battery piece, wherein the top plate of the material box is disposed on the ejection substrate, the top plate of the material box is connected with the top plate of the material box so as to drive the top plate of the material box to lift up through the top substrate, the upper part of the top plate of the battery piece is movably connected with the top plate of the material box, and the top plate of the battery piece is disposed on the top substrate and drives the top plate of the battery piece to lift up.
In a preferred embodiment of the utility model, the battery piece top plate comprises an upper plate body, a lower plate body and a connecting part for connecting the upper plate body and the lower plate body, wherein the upper plate body and the lower plate body are movably connected with the avoidance holes on the material box top plate, and the material box top plate is provided with positioning pins for being matched and connected with the positioning holes on the bottom surface of the material box.
In a preferred embodiment of the present utility model, the battery piece separation and blowing mechanism includes a separation fixing bracket and a blowing port, and the blowing port is disposed at the top of the separation fixing bracket to output compressed air outwards.
In a preferred embodiment of the present utility model, the rotary feeding and carrying mechanism includes a carrying sucker, a carrying connecting frame, a rotary feeding fixing support, a rotary power motor, and a sucker lifting cylinder, where the carrying sucker is disposed on the carrying connecting frame, the sucker lifting cylinder is mounted on the rotary feeding fixing support, and an output end of the sucker lifting cylinder is connected with the carrying connecting frame to drive the carrying sucker to rise or fall, and the rotary power motor is disposed on the frame, and an output end of the rotary power motor is connected with the rotary feeding fixing support, so that the carrying sucker is driven by the rotary power motor to rotate from above the material box to above the feeding transmission mechanism.
In a preferred embodiment of the present utility model, the feeding transmission mechanism includes a feeding transmission line and a visual detection device for detecting a placement position and an angle of the battery piece.
In a preferred embodiment of the present utility model, the string temporary storage platform is provided with an adsorption device.
In a preferred embodiment of the present utility model, the string arranging suction cup group includes a string connecting frame, a string suction cup, a string lifting frame, and a string lifting driving device, where the string connecting frame is connected to the string arranging and conveying mechanism and is driven by the string conveying mechanism to move up and down integrally, the string suction cup is arranged on the string lifting frame, and the string lifting driving device is arranged on the string connecting frame and drives the string suction cup to lift through the string lifting frame, so that the string suction cup can independently suck the battery pieces.
In a preferred embodiment of the present utility model, the carrier feeding mechanism includes a carrier feeding belt for conveying a carrier, an adsorption port for adsorbing and fixing a small string of battery pieces is provided on the carrier, a gas storage tank for providing compressed air is provided on the carrier and is connected with the adsorption port through a vacuum generator, and a carrier lifting mechanism is provided below the carrier feeding belt; the carrier jacking mechanism comprises a jacking cylinder, a ventilation structure and an air charging structure, wherein the ventilation structure is arranged on the carrier, the jacking cylinder drives the air charging structure to move up and down, the air charging structure is movably connected with the ventilation structure to convey compressed air into the ventilation structure, the ventilation structure is connected with an air storage tank, and the compressed air can only enter the air storage tank from the ventilation structure to supplement the compressed air in the air storage tank.
The beneficial effects of the utility model are as follows: the automatic feeding and discharging and swinging piece arranging device has the advantages that the automatic feeding and discharging and swinging piece arranging device is realized, the working efficiency of swinging pieces is greatly improved, the capacity requirement of an MWT (metal wrap through) production line can be met, the number of swinging piece machine tables is reduced, and the line arranging cost is reduced.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic diagram of a high throughput swing mechanism according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic diagram of an off-line feeding mechanism of a preferred embodiment of a high throughput wafer arranging mechanism according to the present utility model;
FIG. 3 is a schematic view of a partial structure of an off-line feeding mechanism according to a preferred embodiment of a high throughput wafer arranging mechanism of the present utility model;
FIG. 4 is a schematic diagram of a battery plate ejection mechanism according to a preferred embodiment of the high-throughput plate arranging mechanism of the present utility model;
FIG. 5 is a schematic diagram of a high throughput swing mechanism of a preferred embodiment of the present utility model;
FIG. 6 is a schematic diagram of a swing string mechanism according to a preferred embodiment of the present utility model;
FIG. 7 is a schematic view of a carrier feeding mechanism according to a preferred embodiment of a high throughput swing mechanism of the present utility model;
FIG. 8 is a schematic diagram of a carrier jack mechanism according to a preferred embodiment of the present utility model;
FIG. 9 is a schematic diagram of a carrier structure of a high throughput swing mechanism according to a preferred embodiment of the present utility model.
Description of the embodiments
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-9, an embodiment of the present utility model includes:
a high-productivity swing sheet mechanism structurally comprises: off-line feeding mechanism 1, little cluster arrangement mechanism 2, pendulum cluster mechanism 3, carrier feed mechanism 4, off-line feeding mechanism with carrier feed mechanism set up respectively in little cluster arrangement mechanism's both sides, pendulum cluster mechanism set up in carrier feed mechanism's top.
(1) Off-line feeding mechanism 1
The off-line feeding mechanism comprises: the magazine 6 for loading the battery pieces 5 is conveyed, and the battery pieces in the magazine are sent to a loading position for picking and placing by the small string arranging mechanism.
The off-line feeding mechanism comprises a feeding box feeding mechanism 11, a rotary feeding carrying mechanism 12 and a feeding transmission mechanism 13, one end of the feeding transmission mechanism extends to the feeding box feeding mechanism, and the rotary feeding carrying mechanism is arranged above the feeding box feeding mechanism and the feeding transmission mechanism so as to place the battery slices on the feeding box feeding mechanism on the feeding transmission mechanism one by one.
In addition, the off-line feeding mechanism can also directly adopt the transmission line to transmit the battery piece printed with the conductive adhesive to the material taking position, at the moment, the station for printing the conductive adhesive in the whole MWT line can be canceled, and meanwhile, a small piece printing machine is added to print the conductive adhesive piece on the battery piece.
(1.1) the feeding mechanism 11 of the material box comprises a material box transmission line 111, a material ejecting mechanism 112 of the battery piece and a material separating and blowing mechanism 113 of the battery piece, wherein the material ejecting mechanism of the battery piece is arranged below the material box transmission line so as to respectively lift the material box and the battery piece in the material box, and the material separating and blowing mechanism of the battery piece is arranged on the material box transmission line on one side/two sides of the material ejecting mechanism of the battery piece so as to separate the adjacent battery pieces and facilitate material taking.
(1.1.1) the battery piece liftout mechanism includes liftout base plate 1121, magazine roof 1122, magazine liftout drive assembly, battery piece roof 1123, battery piece liftout drive assembly, the magazine roof set up in on the liftout base plate, the magazine liftout drive assembly with the liftout base plate is connected, in order to drive the lift-up of magazine roof through the liftout base plate, the upper portion of battery piece roof with magazine roof swing joint, battery piece liftout drive assembly set up in on the liftout base plate to drive battery piece roof lift-up.
Further preferably, the cartridge ejection driving assembly comprises a cartridge ejection motor 1124, a cartridge ejection screw 1125, and a first motor bracket 1126, wherein the cartridge ejection screw is rotatably disposed in the first motor bracket, and a screw nut thereof is substantially connected with the ejection, and the cartridge ejection motor is disposed at the bottom of the first motor bracket and is connected with one end of the cartridge ejection screw to drive the screw to rotate, thereby driving the ejection substrate to lift. Wherein, the connection of lead screw and liftout base plate and motor is the common technical means in this field.
Further preferably, the fixing support is provided with a first guide rod 1127, and the ejector substrate is slidably connected with the guide rod through a bushing, so as to improve the accuracy and stability of jacking.
Further preferably, the cartridge top plate is provided with a positioning pin 1128 for mating connection with a positioning hole on the cartridge bottom surface.
Further preferably, two groups of battery piece top plates are arranged above the material ejection substrate in parallel, and each group of battery piece top plates is connected with a battery piece material ejection driving assembly.
Further preferably, the battery top plate 1123 includes an upper plate body 11231, a lower plate body 11232, and a connecting portion 11233 connecting the upper plate body and the lower plate body, which are movably connected to the avoiding hole in the top plate of the cartridge.
Further preferably, the battery piece liftout driving assembly comprises a battery piece liftout motor 1128, a battery piece liftout lead screw 1129 and a second motor bracket 11210, the second motor bracket is arranged on the liftout base plate, the battery piece liftout lead screw is rotationally arranged on the liftout base plate (movably connected with the liftout base plate and the material box top plate through a bearing seat), and a lead screw nut thereof is connected with the lower plate body, the battery piece liftout motor is arranged on the second motor bracket, and the output end thereof is connected with one end of the battery piece liftout lead screw so as to drive the lead screw to rotate, thereby driving the battery piece top plate to lift.
Further preferably, a second guide rod 11211 is disposed between the ejector base plate and the top plate of the cartridge, and the ejector base plate is slidably connected to the guide rod through a bushing.
(1.1.2) the battery piece separation blowing mechanism 113 comprises a separation fixing bracket 1131 and a blowing port 1132 arranged on the separation fixing bracket, wherein the blowing port is connected with an external blowing device so as to spray compressed air outwards, so that the battery piece is separated conveniently.
When the battery piece top plate rises during use, when the battery piece in the material box is flush with the air blowing port of the battery piece separation air blowing mechanism, the carrying sucker of the rotary feeding carrying mechanism descends, and when the carrying sucker sucks the battery piece, the separation air blowing mechanism blows air to separate the battery piece on the carrying sucker from the battery piece in the material box, and then the carrying sucker rises to take away the battery piece.
(1.2) the rotary loading and transporting mechanism 12 is fixed on a frame above the material box transmission line, and its structure includes a transporting sucker 121, a transporting connecting frame 122, a rotary loading fixing support 123, a rotary power motor 124, and a sucker lifting cylinder 125.
The transport sucking disc set up in on the transport link, the sucking disc lift cylinder is installed on the rotatory material loading fixed bolster, and its output with the transport link is connected, in order to drive transport sucking disc rise or descend, rotatory power motor set up in the frame, and its output is connected with rotatory material loading fixed bolster, make the transport sucking disc can follow the rotation of magazine top to material loading transport mechanism top under rotatory power motor's drive.
The carrying sucker can be lifted up and down above the battery piece ejection mechanism and above the feeding transmission mechanism, the battery piece can be prevented from flying out from the material box when the sucker sucks the battery piece and then blows from the blowing separation mechanism, and the falling distance of the battery piece is prevented from being too high to damage the battery piece when the feeding transmission line descends to prevent the rotary carrying mechanism from discharging.
Further preferably, the handling sucker is provided with two groups, and each group is arranged to suck two battery pieces at the same time so as to improve the feeding speed.
Further preferably, the rotary feeding fixing support is provided with a guide connecting plate, and the guide connecting plate is provided with a lifting guide rail movably connected with the carrying connecting frame so as to improve the lifting accuracy of the carrying sucker.
(1.3) the feeding transmission mechanism 13 comprises a feeding transmission line and a visual detection device for detecting the placement position and angle of the battery piece, wherein the visual detection device can be arranged on the feeding transmission line or above the feeding transmission line, and the visual detection device can adopt detection equipment commonly used in the field such as an industrial camera, a CCD detection device and the like.
The work flow of the off-line feeding mechanism mainly comprises the following steps:
s1, a battery piece material box is conveyed to a material box feeding position where a battery piece material ejecting mechanism is located by a material box conveying line;
s2, the material box ejection motor drives the ejection substrate and the material box top plate to ascend, so that the battery piece material box is lifted upwards and separated from the material box transmission line until the top of the material box is flush with the battery piece air blowing separation mechanism;
s3, when the jacking base plate and the top plate of the material box rise, the battery piece jacking motor is synchronously started, and when the jacking base plate rises for the first time, the battery piece jacking motor drives the top plate of the battery piece to rise, so that the top plate of the battery piece passes through the material box and jacks up the battery piece stack in the material box until the upper surface (or the joint of the first battery piece and the second battery piece) of the second battery piece below the uppermost battery piece moves to be flush with the air blowing port of the battery piece air blowing separation mechanism;
s4, when the material box and the battery piece are lifted, the rotary feeding conveying mechanism moves to the position above the battery piece and absorbs the battery piece, the top plate of the material box descends after material taking is completed, and the battery piece air blowing separating mechanism blows in the descending process so as to separate the battery piece on the conveying sucker from other battery pieces in the material box;
s5, when the material is taken next time, the top plate of the material box is lifted, so that the material box moves to a target position, and at the moment, the top battery piece can be lifted to the material taking position only by lifting the top battery piece by one thickness of the battery piece, and the steps S3-S4 are repeated until all the battery pieces in the whole material box are taken out;
s6, the top plate of the material box and the top plate of the battery piece are simultaneously lowered to the bottom, so that an empty material box returns to a material box transmission line, the material box transmission line conveys out the empty material box, and meanwhile, the next full material box is conveyed to a material box feeding position;
s7, after the separated battery pieces are adsorbed by the carrying sucker, the feeding carrying mechanism is rotated to place the battery pieces on the feeding transmission mechanism of the feeding transmission line so as to form battery piece strings; at this time, the feeding transmission line controls the movement speed and the position of the feeding transmission line according to the requirement of the small string suction so as to control the spacing of the battery pieces to a required value for carrying the small string, or a resetting module can be arranged at the small string material taking position so as to control the spacing of the battery pieces to a required value;
s8, the battery piece of the piece is conveyed forward by the transmission line to reach a photographing position, and photographing detection is carried out on the battery piece by the visual detection device.
(2) String collating mechanism 2
The small string arranging mechanism is used for grabbing the battery pieces on the feeding transmission line, correcting and carrying the battery pieces.
The string sorting mechanism comprises a string temporary storage platform 21 for placing string sorting trays, a string sorting carrying mechanism and a string sorting sucker set 22, and the string sorting carrying mechanism drives the string sorting sucker set to move so as to grab and carry the battery piece strings.
Further preferably, an adsorption device (adsorption hole and the like) is arranged on the small string temporary storage platform, so that the placed battery pieces are prevented from being displaced.
Further preferably, the string arranging and transporting mechanism employs a string swinging manipulator 23. The swinging manipulator can adopt a 4-axis manipulator commonly used in the field, and can realize movement in 4 directions, namely X, Y, Z, R-axis movement.
Further preferably, the string arranging suction cup group comprises a string connecting frame 221, string suction cups 222, a string lifting frame 223 and a string lifting driving device 224, the string connecting frame is connected with the string arranging and conveying mechanism, the string suction cups are arranged on the string connecting frame, and a plurality of string suction cups capable of being lifted independently are arranged on the string connecting frame, so that the whole lifting of the suction cup group is realized by using a manipulator, and each suction cup can be lifted independently to conveniently absorb battery pieces and independently rectify each battery piece when being lifted or put down.
The string arranging mechanism can realize the carrying of the battery piece strings by two schemes:
scheme 1: and after correcting the deviation of the battery pieces according to the detection result of the visual detection device, the manipulator sequentially places the battery pieces on the small string arranging disc, so that the final size of the battery pieces is consistent with the component layout requirement value.
At this time, the manipulator can rectify the deviation in two ways:
(a) When the material is taken, the 4-axis mechanical arm drives the small string arranging sucker group to integrally upwards and downwards, a plurality of pieces are sucked at the same time, and when the small string arranging sucker group is placed on the small string temporary storage platform, the 4-axis mechanical arm corrects the battery pieces piece by piece, namely, one piece is placed after correction;
(b) When the material is taken, the 4-axis manipulator drives the small string arranging sucker group to integrally suck the battery pieces up and down, the battery pieces are directly corrected after being sucked, then the next piece is sucked and corrected, and finally a plurality of battery pieces are put on the small string temporary storage platform together.
Scheme 2: the battery piece shackles are directly conveyed to the shackles arranging disc by using a shackles arranging and conveying mechanism such as a linear module or a transmission line, and each independent XY theta rectifying mechanism (the rectifying mechanism is a conventional plane power rectifying mechanism in the field, for example, the rectifying mechanism consisting of two vertical shafts and a rotating shaft does not belong to the technical point of improvement of the scheme) is arranged on the shackles arranging disc, and the camera shoots, so that the battery pieces are arranged to the required gesture by the rectifying mechanism. At this time, the righting mechanism on the feeding transmission mechanism can be omitted, the scheme is fastest in beat, but the cost is slightly higher than that of the mechanical arm.
(3) Swinging string mechanism 3
The swinging mechanism comprises a swinging gantry X shaft 31, a swinging gantry Y shaft 32, a swinging gantry Z shaft 33, a swinging frame 34 and a swinging sucker 35, wherein the swinging gantry Y shaft drives the swinging gantry Y shaft to move back and forth along the X shaft direction, two independent swinging gantry Z shafts are arranged on the swinging gantry Y shaft, each swinging gantry Z shaft is connected with a swinging frame, and the swinging sucker is arranged on the swinging frame, so that two groups of swinging sucker can move along the X shaft, the Y shaft and the Z shaft respectively to correspond to two small string temporary storage platforms, and the working efficiency is improved.
Further preferably, two groups of swinging gantry X shafts are arranged, the swinging gantry Y shafts are arranged on the top sliding blocks of the swinging gantry X shafts, and the swinging gantry X shafts are controlled to be synchronous through a program.
When the string arranging mechanism works, the string arranging gantry X shaft drives the string arranging Y shaft to reach the upper part of the string temporary storage platform, the string arranging gantry Z shaft descends, the string arranging sucker sucks up the battery piece string, then the battery piece string is conveyed to the upper part of the carrier on the carrier feeding mechanism, and the small battery string is placed on the carrier. Because the small string arranging mechanism arranges the positions and the directions of the battery pieces according to the required layout of the components, the string arranging mechanism does not need to correct the small battery strings, and the load of the string arranging gantry mechanism can be reduced, so that the productivity of the string arranging gantry mechanism is improved.
(4) Carrier feeding mechanism 4
The carrier feeding mechanism may directly employ a conventional carrier feeding belt 41 to transport carriers 44 for placing small strings.
Further preferably, the carrier is provided with an adsorption port 43 for adsorbing and fixing the small strings of battery pieces, wherein an air storage tank 45 for providing compressed air is arranged on the carrier and is connected with the adsorption port through a vacuum generator 46, so that the compressed air is connected with the adsorption port after being vacuumized by the vacuum generator.
Further preferably, a carrier lift mechanism 42 secured to the carrier feed frame is positioned below the carrier feed belt to lift the carrier upward.
Further preferably, the carrier lifting mechanism comprises a lifting base 421, a lifting air cylinder 422, a lifting block 423, a ventilation structure and an air charging structure, the lifting air cylinder is arranged on the lifting base, a stress block which is in contact with the lifting air cylinder and matched with the lifting air cylinder to lift is arranged at the lower part of the carrier, the air charging structure is arranged on the lifting block, the ventilation structure is arranged on the stress block, the output end of the lifting air cylinder is connected with the lifting block so as to drive the lifting block to move up and down, the air charging structure on the lifting block is movably connected with the ventilation structure on the stress block so as to convey compressed air to the ventilation structure, and the ventilation structure on the stress block is connected with an air storage tank arranged on the carrier through a one-way valve, so that the compressed air can only enter the air storage tank from an air vent hole so as to complete the compressed air supplement of the air storage tank on the carrier.
Further preferably, the ventilation structure may employ a ventilation hole or a ventilation nozzle 424, and the inflation structure may employ an inflation nozzle, an inflation tube, an inflation port 425, and the like, which may be directly connected to an external compressed air input device or tube.
Further preferably, 4 jacking cylinders are used in this example.
Further preferably, a positioning column 426 movably connected with a positioning hole at the bottom of the carrier is arranged on the jacking base.
When the carrier feeding belt transmits the carrier to the lifting position, the carrier lifting mechanism lifts the carrier, and meanwhile, compressed air is supplemented to the carrier to maintain the required vacuum, and after the process is placed, the carrier lifting mechanism returns the carrier to the carrier feeding belt and transmits the carrier to the next station.
The high-productivity swing sheet mechanism has the beneficial effects that: the automatic feeding and discharging and swinging of the MWT film is realized, each movement is performed for 6 times according to the swinging time of 2.5 seconds, and each time of 2 small strings only needs 2 swinging machines, so that the working efficiency of the swinging is greatly improved, the productivity requirement of an MWT film production line can be met, the number of swinging machine stations is reduced, and the line-setting cost is reduced.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present utility model.
Claims (10)
1. A high throughput swing mechanism, comprising: an off-line feeding mechanism, a small string arranging mechanism, a string arranging mechanism and a carrier feeding mechanism;
the off-line feeding mechanism comprises: the battery pack loading device comprises a battery pack loading mechanism, a battery pack loading mechanism and a battery pack loading mechanism, wherein the battery pack loading mechanism is used for loading battery packs;
the small string arranging and conveying mechanism is used for grabbing battery pieces on a feeding transmission line, rectifying and conveying the battery pieces and comprises a small string temporary storage platform for placing small string arranging discs, a small string arranging and conveying mechanism and a small string arranging sucker set, and the small string arranging and conveying mechanism drives the small string arranging sucker set to move so as to grab and convey the battery pieces to the small string temporary storage platform;
the swing string mechanism comprises a swing string gantry X shaft, a swing string gantry Y shaft, a swing string gantry Z shaft, a swing string frame and a swing string sucker, wherein the swing string gantry Y shaft drives the swing string gantry Y shaft to move back and forth along the X shaft direction, a plurality of independent swing string gantry Z shafts are arranged on the swing string gantry Y shaft, each swing string gantry Z shaft is connected with a swing string frame, the swing string frame is provided with the swing string sucker, so that a plurality of groups of swing string sucker move along the X shaft, the Y shaft and the Z shaft respectively, and small strings of battery pieces on the small string temporary storage platform are conveyed to a carrier on the carrier feeding mechanism.
2. The high-capacity swing sheet mechanism according to claim 1, wherein the material box feeding mechanism comprises a material box transmission line, a battery sheet ejection mechanism and a battery sheet separation blowing mechanism, the battery sheet ejection mechanism is arranged below the material box transmission line so as to respectively lift the material box and the battery sheets in the material box, and the battery sheet separation blowing mechanism is arranged on one side/two sides of the battery sheet ejection mechanism so as to separate separated battery sheets and facilitate material taking.
3. The high-capacity swing sheet mechanism according to claim 2, wherein the battery sheet ejection mechanism comprises an ejection substrate, a material box top plate, a material box ejection driving assembly, a battery sheet top plate and a battery sheet ejection driving assembly, the material box top plate is arranged on the ejection substrate, the material box ejection driving assembly is connected with the ejection substrate so as to drive the material box top plate to lift up through the ejection substrate, the upper part of the battery sheet top plate is movably connected with the material box top plate, and the battery sheet ejection driving assembly is arranged on the ejection substrate and drives the battery sheet top plate to lift up.
4. The high-capacity swing sheet mechanism according to claim 3, wherein the battery sheet top plate comprises an upper plate body, a lower plate body and a connecting part for connecting the upper plate body and the lower plate body, wherein the upper plate body and the lower plate body are movably connected with the avoidance holes in the material box top plate, and the material box top plate is provided with positioning pins for being matched and connected with the positioning holes in the bottom surface of the material box.
5. The high-capacity swing mechanism according to claim 2, wherein the battery piece separation blowing mechanism comprises a separation fixing bracket and a blowing port, and the blowing port is arranged at the top of the separation fixing bracket to output compressed air outwards.
6. The high-capacity swing sheet mechanism according to claim 1, wherein the rotary feeding and carrying mechanism comprises a carrying sucker, a carrying connecting frame, a rotary feeding fixing support, a rotary power motor and a sucker lifting cylinder, the carrying sucker is arranged on the carrying connecting frame, the sucker lifting cylinder is arranged on the rotary feeding fixing support, the output end of the sucker lifting cylinder is connected with the carrying connecting frame so as to drive the carrying sucker to ascend or descend, the rotary power motor is arranged on the frame, and the output end of the rotary power motor is connected with the rotary feeding fixing support, so that the carrying sucker is driven by the rotary power motor to rotate from above a material box to above the feeding and conveying mechanism.
7. The high-throughput swing mechanism of claim 1, wherein the feeding transmission mechanism comprises a feeding transmission line and a visual detection device for detecting a placement position and an angle of the battery piece.
8. The high throughput wafer arranging mechanism of claim 1, wherein said small string temporary storage platform is provided with an adsorption device.
9. The high-productivity swing sheet mechanism according to claim 1, wherein the string arranging suction cup group comprises a swing string connecting frame, a string suction cup, a swing string lifting frame and a swing string lifting driving device, the swing string connecting frame is connected with the string arranging and conveying mechanism and moves up and down integrally under the driving of the swing string conveying mechanism, the string suction cup is arranged on the swing string lifting frame, and the swing string lifting driving device is arranged on the swing string connecting frame and drives the string suction cup to lift through the swing string lifting frame so as to enable the string suction cup to independently suck the battery sheets.
10. The high-capacity swing sheet mechanism according to claim 1, wherein the carrier feeding mechanism comprises a carrier feeding belt for conveying a carrier, an adsorption port for adsorbing and fixing small strings of battery sheets is arranged on the carrier, an air storage tank for providing compressed air is arranged on the carrier and is connected with the adsorption port through a vacuum generator, and a carrier lifting mechanism is arranged below the carrier feeding belt; the carrier jacking mechanism comprises a jacking cylinder, a ventilation structure and an air charging structure, wherein the ventilation structure is arranged on the carrier, the jacking cylinder drives the air charging structure to move up and down, the air charging structure is movably connected with the ventilation structure to convey compressed air into the ventilation structure, the ventilation structure is connected with an air storage tank, and the compressed air can only enter the air storage tank from the ventilation structure to supplement the compressed air in the air storage tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937051.1U CN220233215U (en) | 2023-04-24 | 2023-04-24 | High-productivity swing sheet mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937051.1U CN220233215U (en) | 2023-04-24 | 2023-04-24 | High-productivity swing sheet mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220233215U true CN220233215U (en) | 2023-12-22 |
Family
ID=89171951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320937051.1U Active CN220233215U (en) | 2023-04-24 | 2023-04-24 | High-productivity swing sheet mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220233215U (en) |
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2023
- 2023-04-24 CN CN202320937051.1U patent/CN220233215U/en active Active
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Effective date of registration: 20240613 Address after: 115000 No.95 Xingang street, Xishi District, Yingkou City, Liaoning Province Patentee after: YINGKOU JINCHEN MACHINERY Co.,Ltd. Country or region after: China Address before: No. 271 Bacheng Dongping Road, Kunshan City, Suzhou City, Jiangsu Province, 215300 Patentee before: SUZHOU CHENZHENG SOLAR EQUIPMENT CO.,LTD. Country or region before: China |