CN212798647U - Accurate unloader of laser scribing machine - Google Patents
Accurate unloader of laser scribing machine Download PDFInfo
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- CN212798647U CN212798647U CN202020500059.8U CN202020500059U CN212798647U CN 212798647 U CN212798647 U CN 212798647U CN 202020500059 U CN202020500059 U CN 202020500059U CN 212798647 U CN212798647 U CN 212798647U
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- 230000005779 cell damage Effects 0.000 abstract 1
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- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 10
- 238000003466 welding Methods 0.000 description 6
- 230000007723 transport mechanism Effects 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
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Abstract
本实用新型涉及激光划片机的精准下料装置，包含工作台、用于输送产品的产品传输线、用于装载产品的下料盒、用于输送下料盒的下料盒输送线、用于将产品传输线上产品传送至精准下料机构的下料搬运机构、用于从下料搬运机构接收产品并码齐于下料盒中的精准下料机构，下料搬运机构安装于支架上，支架固定于工作台上，产品传输线和下料盒输送线位于下料搬运机构的运动轨迹下方。自动化实现将电池片精准落入串焊机的上料盒，激光划片机下料时可以直接采用串焊机上料料盒，解决串焊机上料盒与激光划片机下料盒通用的问题；显著降低人工参与，避免电池片在搬运过程中被损坏的可能。
The utility model relates to a precise feeding device of a laser dicing machine, comprising a worktable, a product transmission line for conveying products, a feeding box for loading products, a feeding box conveying line for conveying the feeding box, The blanking and handling mechanism that transfers the products on the product transmission line to the precise blanking mechanism, and the precise blanking mechanism for receiving products from the blanking and conveying mechanism and aligning them in the blanking box, the blanking and conveying mechanism is installed on the bracket, the bracket It is fixed on the worktable, and the product transmission line and the unloading box conveying line are located under the movement track of the unloading and handling mechanism. Automatically realizes the precise falling of the cells into the feeding box of the stringer. When the laser dicing machine is unloading, the feeding box of the stringer can be directly used to solve the common problem of the feeding box of the stringer and the unloading box of the laser dicing machine. It significantly reduces manual participation and avoids the possibility of cell damage during handling.
Description
Technical Field
The utility model relates to a laser scriber's accurate unloader.
Background
In the production process of the solar cell module, two processes of scribing by a laser scribing machine and series welding by a series welding machine are needed, the laser scribing is a previous process of the series welding process, a blanking material box of the scribing machine and a feeding material box of the series welding machine in the prior art can not be used universally, and the cell in the blanking material box needs to be taken out manually and then put into the feeding material box of the series welding machine; in the process, the situation of artificially damaging the battery piece inevitably occurs, and the battery piece needs to be artificially moved, so that the efficiency is low and the cost is high.
The position error is required to be smaller when the battery piece is placed into the stringer, the size of the inner gear of the feeding box of the stringer is required to be slightly higher than that of the battery piece, the problem that the feeding box of the stringer and the discharging box of the laser scriber are general is solved, the laser scriber is required to accurately fall into the feeding box of the stringer, an accurate discharging mechanism of accurate discharging is necessary to be designed, the feeding box of the stringer can be directly adopted when the laser scriber is discharged, and the discharging box of the stringer and the feeding box of the stringer are general.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art existence, provide a laser scribing machine's accurate unloader.
The purpose of the utility model is realized through the following technical scheme:
accurate unloader of laser scribing machine, characteristics are: the automatic unloading mechanism comprises a workbench, a product transmission line for conveying products, a unloading box for loading the products, an unloading box conveying line for conveying the unloading box, an unloading carrying mechanism for conveying the products on the product transmission line to the accurate unloading mechanism, and an accurate unloading mechanism for receiving the products from the unloading carrying mechanism and stacking the products in the unloading box, wherein the unloading carrying mechanism is installed on a support, the support is fixed on the workbench, and the product transmission line and the unloading box conveying line are located below the movement track of the unloading carrying mechanism.
Further, the accurate blanking device of the laser scribing machine is characterized in that the accurate blanking mechanism comprises a supporting plate jacking and tilting mechanism and a flange mechanism, the supporting plate jacking and tilting mechanism comprises a Z-axis electric cylinder mounted on a fixed support, a guide shaft penetrates through a guide hole in the fixed support, a drive rod of the Z-axis electric cylinder is in driving connection with the guide shaft and can drive the Z-axis electric cylinder to move up and down, a support plate is mounted at the top end of the guide shaft, one end of a sucker connecting plate is hinged with the support plate through a pin shaft, the jacking cylinder is fixed on the support plate, a piston rod of the cylinder is connected with one end of the sucker connecting plate, and the piston rod of the cylinder can drive the sucker connecting;
the flange mechanism comprises a Y-axis displacement adjusting plate and a fixing part arranged on the Y-axis displacement adjusting plate, a rotating shaft is arranged on the Y-axis displacement adjusting plate, the lower part of a flange is arranged on the rotating shaft, the upper part of the flange is connected with a flange connecting plate through a cam, a piston rod of a flange inclined cylinder is in driving connection with the flange connecting plate, and the flange can be driven to rotate and incline around the rotating shaft.
Further, the accurate unloader of foretell laser scribing machine, wherein, install jacking coupling assembling on the actuating lever of Z axle electric jar, install the guiding axle on the jacking coupling assembling, the guiding axle passes the guiding hole on the fixed bolster, joins in marriage in the guiding hole and is equipped with jacking direction linear bearing.
Furthermore, the accurate unloader of foretell laser scribing machine, wherein, be equipped with the negative sucker on the sucking disc connecting plate, on the sucking disc connecting plate was arranged in to the adsorption supporting plate, had the hole of dodging with negative sucker corresponding position division in the adsorption supporting plate, the negative sucker passed and dodged the hole and stretch out in the adsorption supporting plate.
Further, according to the accurate blanking device of the laser scribing machine, the Y-axis displacement adjusting plate is mounted on the X-axis displacement adjusting plate, the position of the X-axis displacement adjusting plate can be adjusted along the Y axis relative to the X-axis displacement adjusting plate, the X-axis displacement adjusting plate is mounted on the fixed bottom plate, the position of the X-axis displacement adjusting plate can be adjusted along the X axis relative to the fixed bottom plate, and therefore the working positions of the edge blocking mechanism in the X direction and the Y direction can be adjusted.
Further, the accurate blanking device of the laser scribing machine is characterized in that the flange mechanism is mounted on the upright post and located above the blanking box.
Further, foretell laser scribing machine's accurate unloader, wherein, unloading transport mechanism contains linear motion module, vacuum adsorption subassembly one and vacuum adsorption subassembly two, and the linear motion module is installed on the support, is equipped with the rotary unit on the linear motion module, is equipped with the lift unit on the rotary unit, installs vacuum adsorption subassembly one and vacuum adsorption subassembly two on the lift unit.
Furthermore, in the above precise blanking device of the laser dicing saw, the first vacuum adsorption component and the second vacuum adsorption component are linearly distributed from left to right, and the rotation unit drives the first vacuum adsorption component and the second vacuum adsorption component to rotate, so that the product is conveyed to the position above the precise blanking mechanism through the product conveying line.
Further, the accurate unloader of foretell laser scribing machine, wherein, the unloading box contains the magazine bottom plate and erects the magazine baffle that sets up on it, and the magazine baffle is arranged with the quadrangle form, forms the open-type space that is used for holding the product, and open on the magazine bottom plate of accommodation space has the through-hole that the jacking tilt mechanism that supplies accurate unloading mechanism goes up and down to go through, disposes a magazine layer board that supplies jacking tilt mechanism to hold up in the accommodation space.
Further, the accurate unloader of foretell laser scribing machine, wherein, the magazine transfer chain of unloading contains the transmission band that is used for carrying the magazine down and sets up in its front end and be used for blockking the magazine pin of location to the magazine down, and the both sides of transmission band are equipped with the magazine baffle that is used for retraining the magazine traffic direction under.
Further, according to the accurate blanking device of the laser scribing machine, the air flow nozzle is arranged beside the flange mechanism and faces the flange.
Compared with the prior art, the utility model have apparent advantage and beneficial effect, the concrete aspect that embodies is in following:
the utility model relates to a unique, novel structure, the automation realizes falling into the material loading box of stringer with the battery piece is accurate, carry the product (battery piece) by the product transmission line, unloading handling mechanism conveys the product on the product transmission line to accurate unloading mechanism, accurate unloading mechanism receives the product from unloading handling mechanism and yards neatly, whole pile of battery piece is released and accomodates the yard neatly in the unloading box, carry the unloading box that yards neatly and have whole pile of battery piece to the unloading station by the transfer chain, accomplish accurate blanking;
when the laser scribing machine is used for blanking, a stringer feeding box can be directly adopted, so that the problem that the stringer feeding box and the laser scribing machine blanking box are universal is solved;
the labor participation is obviously reduced, the labor cost is greatly saved, and the possibility that the battery piece is damaged in the carrying process is avoided, so that the product quality is improved; the method is a good technology with novelty, creativity and practicability, and is a practical new design.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1: the utility model discloses the axle of the device surveys the intention;
FIG. 2: the utility model discloses a schematic front view of the device;
FIG. 3: the structural schematic diagram of the supporting plate jacking and inclining mechanism;
FIG. 4: the structure schematic diagram of the flange mechanism;
FIG. 5: ascending product receiving state schematic diagram of precise blanking mechanism
FIG. 6: the structure schematic diagram of the blanking box conveying line;
FIG. 7: schematic arrangement of the air flow nozzles.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present invention, the directional terms and the sequence terms and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
As shown in fig. 1-2, the accurate unloader of laser scribing machine, contain workstation 4, a product transmission line 2 for carrying the product, a unloading box 6 for loading the product, an unloading box transfer chain 5 for carrying the unloading box, an unloading transport mechanism 1 for conveying the product on the product transmission line 2 to accurate unloading mechanism 3, an accurate unloading mechanism 3 for receiving the product from unloading transport mechanism 1 and sign indicating number in unloading box 6 together, unloading transport mechanism 1 installs on support 7, support 7 is fixed in on the workstation, product transmission line 2 and unloading box transfer chain 5 are located the movement track below of unloading transport mechanism 1.
As shown in fig. 3 to 5, the precise blanking mechanism 3 includes a supporting plate jacking tilting mechanism 31 and a flange mechanism 32, the supporting plate jacking tilting mechanism 31 includes a Z-axis electric cylinder 311 mounted on a fixed support 310, a jacking connection assembly 312 is mounted on a driving rod of the Z-axis electric cylinder 311, a guide shaft 313 is mounted on the jacking connection assembly 312, the guide shaft 313 passes through a guide hole on the fixed support 310, a jacking guide linear bearing is assembled in the guide hole, the driving rod of the Z-axis electric cylinder 311 is in driving connection with the guide shaft 313 and can drive the Z-axis electric cylinder to move up and down, a support plate 317 is mounted at the top end of the guide shaft 313, one end of a suction cup connection plate 316 is hinged to the support plate via a pin 318, the jacking cylinder 314 is fixed to the support plate 317, a piston rod of the cylinder 314 is connected to one end of the suction cup connection plate 316; the suction cup connecting plate 316 is provided with a negative pressure suction cup, the suction supporting plate 315 is arranged on the suction cup connecting plate 316, a avoiding hole is formed in the suction supporting plate 315 corresponding to the negative pressure suction cup, and the negative pressure suction cup passes through the avoiding hole and extends out of the suction supporting plate 315.
When the driving rod of the Z-axis electric cylinder 311 extends and retracts, the guide shaft 313 on the jacking connecting assembly 312 drives the adsorption supporting plate 315 and the sucker connecting plate 316 to ascend or descend along the guiding direction of the jacking guiding linear bearing; the adsorption supporting plate 315 can pass through a through hole on the magazine bottom plate 61 to support the magazine pallet 62 and receive the product conveyed by the blanking conveying mechanism 1.
The piston rod of the jacking cylinder 314 extends out, and the sucker connecting plate 316 rotates around the pin shaft 318, so that the sucker connecting plate 316 inclines at an angle; the piston rod of the jacking cylinder 314 retracts and the suction cup attachment plate 316 returns to the horizontal position.
The flange mechanism 32 comprises a Y-axis displacement adjusting plate 329 and a fixing member 326 arranged on the Y-axis displacement adjusting plate 329, a rotating shaft 324 is arranged on the Y-axis displacement adjusting plate 329, the lower part of a flange 325 is arranged on the rotating shaft 324, the upper part of the flange is connected with a flange connecting plate 322 through a cam 323, a piston rod of a flange inclined cylinder 321 is in driving connection with the flange connecting plate 322 and can drive the flange 325 to rotate and incline around the rotating shaft 324, and the flange 325 is L-shaped; the Y-axis displacement adjustment plate 329 is mounted on the X-axis displacement adjustment plate 327, and is adjustable in position along the Y-axis with respect to the X-axis displacement adjustment plate 327, the X-axis displacement adjustment plate 327 is mounted on the fixed base plate 328, and the X-axis displacement adjustment plate 327 is adjustable in position along the X-axis with respect to the fixed base plate 328, thereby adjusting the working positions of the rib mechanism 32 in the X-direction and the Y-direction.
The retaining mechanism 32 is mounted on the column at a height above the lower magazine 6 that ensures that the retaining rim 325 is inclined at an angle that does not touch the lower magazine.
When the piston rod of the rib-tilting cylinder 321 is extended, the L-shaped rib 325 is made to be in a horizontal state, and when the piston rod of the rib-tilting cylinder 321 is retracted, the rib 325 is driven to rotate and tilt at an angle around the rotating shaft 324.
The air flow nozzles 9 are arranged beside the retaining edge mechanism 32, as shown in fig. 7, the air flow nozzles 9 face the retaining edges 325, and when products fall into the bottom plate of the material box on the adsorption supporting plate 315 one by one, the air flow power enables the products to be attached to two side edges of the L-shaped retaining edges 325.
The blanking conveying mechanism 1 comprises a linear motion module 114, a first vacuum adsorption component 10 and a second vacuum adsorption component 11, wherein the linear motion module 114 is installed on the support 7, a rotating unit 12 is arranged on the linear motion module 114, a lifting unit 13 is arranged on the rotating unit 12, and the first vacuum adsorption component 10 and the second vacuum adsorption component 11 are installed on the lifting unit 13. The first vacuum adsorption component 10 and the second vacuum adsorption component 11 are linearly distributed from left to right, and the rotating unit 12 drives the vacuum adsorption components to rotate so as to convey products from the product conveying line 2 to the upper part of the precise blanking mechanism 3.
As shown in fig. 6, the blanking box 6 includes a box bottom plate 61 and a box baffle 63 vertically disposed thereon, the box baffle 63 is arranged in a quadrilateral manner to form an open space for accommodating a product, a through hole for the jacking and tilting mechanism 31 of the precise blanking mechanism 3 to go up and down is formed on the box bottom plate 61 of the accommodating space, and a box support plate 62 for the jacking and tilting mechanism 31 to lift is disposed in the accommodating space.
The lower material box conveying line 5 comprises two side conveying belts 50 used for conveying lower material boxes and a material box blocking rod 51 arranged at the front end of the lower material box conveying line and used for blocking and positioning the lower material boxes, material box baffles 52 used for constraining the running direction of the lower material boxes are arranged on two sides of the conveying belts 50, a hollow area is arranged between the two side conveying belts, the lower material boxes are arranged on the two side conveying belts and feed forwards, after the lower material boxes are fed in place, an adsorption supporting plate 315 penetrates through holes in a material box bottom plate 61 of the lower material box 6, and an adsorption supporting material box.
The running direction of the blanking boxes 6 is limited by the material box baffles 52 on the two sides of the blanking box conveying line 5, when the blanking boxes move forwards to the position of the material box blocking rod 51, the first blanking box stops, and the second blanking box stops when the second blanking box touches the first blanking box, so that the positioning effect on the blanking boxes on the conveying line is achieved.
During specific application, the battery piece is transmitted to the lower part of the blanking carrying mechanism 1 from the front end through the product transmission line 2, the lifting unit 13 of the blanking carrying mechanism 1 descends to drive the first vacuum adsorption assembly 10 to suck the battery piece, the lifting unit 13 ascends, the synchronous rotating unit 12 drives the first vacuum adsorption assembly 10 and the second vacuum adsorption assembly 11 to rotate, the first vacuum adsorption assembly 10 conveys the sucked battery piece to the upper part of the accurate blanking mechanism 3, and the second vacuum adsorption assembly 11 sucks the battery piece transmitted from the product transmission line 2.
The driving rod of the Z-axis electric cylinder 311 of the jacking and tilting mechanism 31 of the precise blanking mechanism 3 extends out to drive the jacking connecting assembly 312 and the guide shaft 313 to move upwards, the adsorption supporting plate 315 and the sucker connecting plate 316 rise, the adsorption supporting plate 315 passes through the upper through hole of the magazine bottom plate 61 of the lower magazine 6, when the bottom of the magazine bottom plate 62 is close to, the negative pressure sucker on the sucker connecting plate 316 is opened and continues to move upwards, the negative pressure sucker adsorbs the magazine bottom plate 62, the adsorption supporting plate 315 is contacted with the magazine bottom plate 62 to drive the magazine bottom plate 62 to rise upwards, when the magazine bottom plate 62 rises to a set position under the jacking action of the Z-axis electric cylinder 311, the position slightly exceeds the height of the magazine baffle 63, and after the magazine bottom plate 62 is tilted for a certain angle, the lowest point of the magazine;
the piston rod of the flange inclined cylinder 321 retracts to enable the L-shaped flange 325 to incline by an angle (10-20 degrees), the piston rod of the jacking cylinder 314 extends out, the sucker connecting plate 316 rotates around the pin shaft 318 to enable the sucker connecting plate 316 to incline by an angle, the material box supporting plate 62 is driven by the material box supporting plate 62 to rotate by the same angle to form an inclined dustpan accommodating structure, a battery piece 8 lost from the vacuum adsorption assembly I10 is initially accommodated, the blanking carrying mechanism 1 moves to the right side after being filled with the battery piece, at the moment, the piston rod of the jacking cylinder 314 retracts, the sucker connecting plate 316 returns to the horizontal position, the material box supporting plate 62 also returns to the horizontal state at the same time, the piston rod of the flange inclined cylinder 321 extends out, the L-shaped flange 325 returns to the horizontal state, and in the process, the L-shaped flange 325 utilizes the L-.
The actuating lever of Z axle cylinder 311 retracts, drive jacking coupling assembling 312 and guiding axle 313 downstream, adsorb backup pad 315 and sucking disc connecting plate 316 decline, magazine layer board 62 drives the battery piece of whole pile and descends downwards, when descending to and magazine bottom plate 61 contact, close the vacuum of negative pressure suction cup, Z axle cylinder resets to the original point, whole pile of battery piece is released and is accomodate the sign indicating number and neat in unloading box 6, the unloading box that will sign indicating number and neat have whole pile of battery piece is carried to the unloading station by the transfer chain again.
To sum up, the utility model has the advantages of unique design and novel structure, the battery pieces can fall into the feeding box of the series welding machine automatically and accurately, the products (battery pieces) are conveyed by the product conveying line, the products on the product conveying line are conveyed to the accurate blanking mechanism by the blanking conveying mechanism, the accurate blanking mechanism receives the products from the blanking conveying mechanism and stacks the products, the whole stack of battery pieces are released, stored and stacked in the blanking box, and the blanking box stacked with the whole stack of battery pieces is conveyed to the blanking station by the conveying line; when the laser scribing machine is used for blanking, the material feeding box of the stringer can be directly adopted, and the problem that the material feeding box of the stringer and the material blanking box of the laser scribing machine are universal is solved.
The labor participation is obviously reduced, the labor cost is greatly saved, and the possibility that the battery piece is damaged in the carrying process is avoided, so that the product quality is improved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020500059.8U CN212798647U (en) | 2020-04-08 | 2020-04-08 | Accurate unloader of laser scribing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020500059.8U CN212798647U (en) | 2020-04-08 | 2020-04-08 | Accurate unloader of laser scribing machine |
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| Publication Number | Publication Date |
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| CN212798647U true CN212798647U (en) | 2021-03-26 |
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| CN202020500059.8U Withdrawn - After Issue CN212798647U (en) | 2020-04-08 | 2020-04-08 | Accurate unloader of laser scribing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111302064A (en) * | 2020-04-08 | 2020-06-19 | 江阴德龙激光能源设备有限公司 | Accurate unloader of laser scribing machine |
-
2020
- 2020-04-08 CN CN202020500059.8U patent/CN212798647U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111302064A (en) * | 2020-04-08 | 2020-06-19 | 江阴德龙激光能源设备有限公司 | Accurate unloader of laser scribing machine |
| CN111302064B (en) * | 2020-04-08 | 2025-03-11 | 江阴德龙能源设备有限公司 | Precision feeding device for laser scribing machine |
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