CN220221455U - Bag-breaking extrusion discharging device for viscous bagged materials - Google Patents

Bag-breaking extrusion discharging device for viscous bagged materials Download PDF

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Publication number
CN220221455U
CN220221455U CN202321420894.0U CN202321420894U CN220221455U CN 220221455 U CN220221455 U CN 220221455U CN 202321420894 U CN202321420894 U CN 202321420894U CN 220221455 U CN220221455 U CN 220221455U
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China
Prior art keywords
bag
workbench
table top
discharging
extrusion
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Active
Application number
CN202321420894.0U
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Inventor
陈国立
马晓霞
于洋
王兴光
张富园
金志忠
孙艳芳
单香芬
高峰
闫建国
卢俭
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Ningxia Cezanne Dairy Industry Co ltd
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Ningxia Cezanne Dairy Industry Co ltd
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Priority to CN202321420894.0U priority Critical patent/CN220221455U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

The utility model discloses a bag breaking, extruding and discharging device for viscous bagged materials, which comprises: the bottom of one side of the storage tank is provided with a discharge pipe, and the discharge pipe is provided with a valve; the workbench is provided with an inclined table top, and a bag mouth clamping groove for blocking the material bag from continuously sliding downwards is formed in the table top; the squeeze rollers are horizontally arranged above the table top, and two ends of the squeeze rollers are respectively connected with the track notches on the corresponding sides in a sliding manner; the execution end of the telescopic mechanism is connected with the end part of the extrusion roller and drives the extrusion roller to reciprocate in the track notch; the bag breaking mechanism is connected with a cutter in a sliding way, and the cutter transversely moves to break the material bag on the table top; the manipulator is arranged on one side of the workbench and is used for grabbing a material bag for extruding materials; the conveying line is close to the inclined top end of the table top, and the workbench receives the material bags on the conveying line; the control cabinet is arranged on one side wall of the workbench and is respectively connected with the telescopic mechanism, the bag breaking mechanism, the manipulator and the conveying line through electric signals, the novel material extrusion device is efficient, convenient to use, avoids material waste and saves cost.

Description

Bag-breaking extrusion discharging device for viscous bagged materials
Technical Field
The utility model belongs to the technical field of bag breaking and extrusion, and particularly relates to a bag breaking, extrusion and discharge device for viscous bag materials.
Background
When the ingredients are added, the sticky paste materials packaged by the sterile bags need to be manually broken and extruded, the materials in the packaging bags are extruded cleanly, the process is time-consuming and labor-consuming, the manual extrusion is easy to cause residual materials in the bags, certain loss is caused, at least one manual operation is needed when the materials are added, the materials are very inconvenient, the production requirements are not matched sufficiently on a high-efficiency production line, more manual auxiliary broken and extruded materials are needed, and the sticky materials are smoothly extruded from the packaging bags and extruded cleanly, so that the ingredients in the production process are added, and the automatic operation and the use of a matched production line are the design requirements in the prior art.
Therefore, how to provide a device for breaking, extruding and discharging viscous bagged materials, which is automatically operated and is applicable to a production line, is a problem to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the utility model provides a device for breaking, extruding and discharging viscous bagged materials, which is used for improving the efficiency and the yield of the viscous bagged materials during adding and reducing the loss.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a bag-breaking extrusion discharging device for a viscous bag material, which comprises:
the bottom of one side of the storage tank is provided with a discharge pipe, a valve is arranged on the discharge pipe, and a screen for intercepting foreign matters is arranged above the storage tank;
the workbench is arranged on the other side of the storage tank and is provided with an inclined table top, the table top is positioned at the top of the other side of the storage tank, a bag mouth clamping groove for blocking the material bag from continuously sliding downwards is formed in the table top, rail notches are formed in the blocking edges on the two sides of the workbench, and the rail notches are provided with straight line segments and arc segments;
the extrusion roller is horizontally positioned above the table top, two ends of the extrusion roller are respectively connected with the track notch on the corresponding side in a sliding manner, a passage for a material bag to pass through is formed between the extrusion roller and the table top when the extrusion roller is correspondingly positioned on the arc section, and the extrusion roller is correspondingly positioned on the straight line section to extrude the material out of the bag;
the telescopic mechanisms are connected to two sides of the workbench, and the execution ends of the telescopic mechanisms are connected with the end parts of the squeeze rollers and drive the squeeze rollers to reciprocate in the track notch;
the bag breaking mechanism is arranged on the workbench and corresponds to the inclined bottom end of the table top, a cutter is connected to the bag breaking mechanism in a sliding manner, and the cutter transversely moves to break the material bag on the table top;
the manipulator is arranged on one side of the workbench and used for grabbing material bags for extruding materials;
the conveying line is close to the inclined top end of the table top, and the workbench receives material bags on the conveying line;
the control console is arranged on one side wall of the workbench and is respectively connected with the telescopic mechanism, the bag breaking mechanism, the manipulator and the conveying line through electrical signals.
The beneficial effects of the utility model are as follows: the hard pocket mouth that sets up on the material bag can the joint in the pocket mouth draw-in groove, and the fixed material bag of here is in the position on the mesa, and broken bag mechanism work is broken the material bag, and telescopic machanism control squeeze roll moves down, squeeze roll moves down in-process extrusion material bag, and viscous material is extruded from the breach of material bag to collect to the storage tank, reserve, and the material bag of extruding is snatched out working position by the manipulator, waits for the arrival of next material bag, and material extrusion is efficient, can the quick ejection of compact, convenient to use.
Preferably, inductors for sensing the conveying of the material bags are arranged on two sides of the conveying line, and the inductors are electrically connected with the control console and are used for knowing the conveying position and the conveying speed of the material bags.
Preferably, a discharging pump for assisting discharging is arranged at the discharging pipe, and the discharging pump is connected with the console through an electric signal.
Preferably, the table top is provided with an arc-shaped guide groove for guiding the material bag opening, two ends of the arc-shaped guide groove extend to two sides of the table top, the bag opening clamping groove is positioned in the middle of the arc-shaped guide groove, the inner side wall of the bag opening clamping groove is provided with a pressure switch for sensing the material bag opening to slide in place, and the pressure switch is connected with the control console through an electric signal.
Preferably, both ends of the squeeze roller are provided with slide bars, the slide bars are slidably connected in the track notch, and the slide bars are connected with the execution end of the telescopic mechanism.
Preferably, the telescopic mechanism is a hydraulic cylinder, the bottom end of a cylinder seat of the hydraulic cylinder is hinged with the side wall of the workbench, and the execution end of the hydraulic cylinder is fixedly connected with the sliding rod.
Preferably, the bag breaking mechanism comprises a door-shaped frame, a sliding seat and a cutter, wherein the bottom end of the door-shaped frame is provided with a position adjusting seat, the position adjusting seat is used for adjusting the position of the door-shaped frame on the workbench, the door-shaped frame is positioned above the inclined bottom end of the workbench surface, a sliding rail is horizontally arranged on the door-shaped frame, the sliding seat is slidably connected onto the sliding rail, a motor is arranged on the sliding seat, the motor is electrically connected with a control console, an output shaft of the motor is connected with a roller, the roller contacts with the sliding rail and drives the sliding seat to move on the sliding rail, and the cutter is obliquely fixed at the bottom of the sliding seat.
Preferably, the cutter is positioned at the tail end of the material bag, and the cutter transversely moves to scratch the tail end of the material bag and form an extrusion discharging opening.
Preferably, the workbench is of a box structure, the top surface of the box structure is an inclined workbench surface, and the side wall of the workbench is provided with an access door.
Preferably, the manipulator is a six-axis manipulator, the manipulator grabs and shifts the material bag that extrudes the sky, or the execution end of manipulator is equipped with the vacuum chuck who snatchs the material bag, vacuum chuck and control panel electrical signal connection.
The beneficial effects of the utility model are as follows: the arc guide slot on the mesa can lead the position of positive material bag gliding, final joint is in the sack draw-in groove, be equipped with pressure switch in the sack draw-in groove, that is to say, no matter the position of material bag on the conveyer line is how, the material bag can finally be directed to the sack draw-in groove in trigger switch wait to crowded material, be equipped with the inductor on the conveyer line and learn the delivery rate and the position of material bag, by the delivery rate of control panel adaptability adjustment transfer chain, the problem on the sack draw-in groove can be avoided the skew unable joint of material bag to have better extrusion effect, increase the extrusion rate of material bag, the arrangement of straightway can have certain angle with the mesa for the squeeze roll is down moved and the mesa between the distance is nearer.
Drawings
FIG. 1 is a schematic diagram I of a bag-breaking extrusion discharging device for a viscous bag material;
FIG. 2 is a schematic diagram II of a bag-breaking extrusion discharging device for a viscous bag material;
fig. 3 is a schematic diagram III of a bag-breaking extrusion discharging device for a viscous bag material.
The device comprises a storage tank 1, a discharge pipe 2, a discharge pump 21, a valve 22, a workbench 3, a table top 31, a pocket clamping groove 32, a baffle edge 33, a track notch 34, a straight line segment 341, an arc segment 342, an arc guide groove 35, a squeeze roller 4, a telescopic mechanism 5, a pocket breaking mechanism 6, a door-shaped frame 61, a sliding seat 62, a cutter 63, a motor 64, a manipulator 7, a conveying line 8, an inductor 81 and a control console 9.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 3 of the present utility model, according to an embodiment of the present utility model, a device for breaking, extruding and discharging a viscous bagged material includes:
the device comprises a storage tank 1, wherein a discharge pipe 2 is arranged at the bottom of one side of the storage tank 1, a valve 22 is arranged on the discharge pipe 2, and a screen for intercepting foreign matters is arranged above the storage tank;
the workbench 3 is arranged on the other side of the storage tank 1, the storage tank and the workbench are integrally arranged, a supporting frame is arranged below the workbench 3, the workbench 3 is provided with an inclined table top 31, the table top 31 is positioned at the top of the other side of the storage tank 1, materials extruded on the table top 31 can flow into the storage tank 1, a bag mouth clamping groove 32 for blocking a material bag to slide downwards is arranged on the table top 31, the bag mouth of the material bag is a hard plastic mouth and is positioned on a bag face, the bag mouth can be clamped on the bag mouth clamping groove, rail notch 34 is formed in two side blocking edges 33 of the workbench 3, and the rail notch 34 is provided with a straight line section 341 and an arc section 342;
the extrusion roller 4 is horizontally positioned above the table top, two ends of the extrusion roller 4 are respectively connected with the track notches 34 on the corresponding sides in a sliding manner, a passage for a material bag to pass through is formed between the extrusion roller and the table top when the extrusion roller 4 is correspondingly positioned on the arc section, and the extrusion roller 4 is correspondingly positioned on the straight line section to extrude the material out of the bag;
the telescopic mechanisms 5 are connected to the two sides of the workbench 3, and the execution ends of the telescopic mechanisms 5 are connected with the end parts of the squeeze rollers 4 and drive the squeeze rollers to reciprocate in the track notch 34;
the bag breaking mechanism 6 is arranged on the workbench 3 and corresponds to the inclined bottom end of the table top, the bag breaking mechanism 6 is connected with a cutter 63 in a sliding manner, and the cutter 63 transversely moves to break the material bag on the table top;
the manipulator 7 is arranged on one side of the workbench 3 and used for grabbing material bags of extruded materials, so that a space is reserved for subsequent work;
a conveying line 8, wherein the conveying line 8 is close to the inclined top end of the table top 31, and the workbench 3 receives the material bags on the conveying line 8;
and a control console 9, wherein the control console 9 is arranged on one side wall of the workbench 3 and is respectively connected with the telescopic mechanism 5, the bag breaking mechanism 6, the manipulator 7 and the conveying line 8 in an electric signal manner.
In other embodiments, sensors 81 for sensing the conveying of the material bags are arranged on two sides of the conveying line 8, and the sensors 81 are electrically connected with the control console 9 and know the conveying position and the conveying speed of the material bags.
In other embodiments, the discharging pipe 2 is provided with a discharging pump for assisting discharging, the discharging pump is in electric signal connection with the control console 9, and the discharging pump is used for assisting discharging materials in the storage tank better due to poor discharging of viscous materials.
In other specific embodiments, an arc-shaped guide groove 35 for guiding the material bag mouth is arranged on the table top 31, two ends of the arc-shaped guide groove 35 extend to two sides of the table top 31, a bag mouth clamping groove 32 is arranged in the middle of the bottom end of the arc-shaped guide groove 35, a bag mouth is required to be downward when the material bag is conveyed from the edge of the conveying line, even if the material bag is not in the middle when sliding on the table top, the material bag can be guided into the bag mouth clamping groove under the action of the arc-shaped guide groove, a pressure switch for sensing the material bag mouth to slide in place is arranged on the inner side wall of the bag mouth clamping groove 32, the pressure switch is connected with an electric signal of the control console 9, and then the bag breaking mechanism 6 is controlled to work in a linkage mode.
In other embodiments, the two ends of the squeeze roller 4 are provided with slide bars, which are slidably connected in the track notch 34, and the slide bars are connected with the actuating end of the telescopic mechanism 5.
In other embodiments, the telescopic mechanism 5 is a hydraulic cylinder, the bottom end of a cylinder seat of the hydraulic cylinder is hinged with the side wall of the workbench 3, the execution end of the hydraulic cylinder is fixedly connected with the sliding rod, the hydraulic cylinder has larger telescopic capacity, smooth extrusion of the extrusion roller is ensured, and the installation of the hydraulic cylinder is relatively simple and convenient.
In other specific embodiments, the bag breaking mechanism 6 comprises a door-shaped frame 61, a sliding seat 62 and a scribing cutter 63, the door-shaped frame 61 is located above the inclined bottom end of the table top, a position adjusting seat is arranged at the bottom end of the door-shaped frame 61, the position of the scribing cutter on the workbench 3 can be adjusted by the position adjusting seat, a sliding rail is horizontally arranged on the door-shaped frame 61 according to the size of a material bag, the sliding seat 62 is slidably connected on the sliding rail, a motor 64 is arranged on the sliding seat 62, the motor 64 is electrically connected with the control console 9, an output shaft of the motor 64 is connected with a roller, the roller is in contact with the sliding rail and drives the sliding seat 62 to move on the sliding rail, the scribing cutter 63 is obliquely fixed at the bottom of the sliding seat 62, the scribing cutter is in one working stroke in a reciprocating manner in the use process of the bag breaking mechanism, and the scribing cutter is located at two side edges of the table top in the process of extrusion, and normal extrusion material discharging is not affected.
In other embodiments, the scraper 63 is located at the tail end of the material bag, and the scraper 63 moves laterally to scratch the tail end of the material bag and form an extrusion gap, so that the material can be better discharged when the extrusion roller extrudes the material bag, and material residues are avoided.
In other embodiments, the workbench 3 is a box structure, the top surface of the box structure is an inclined workbench surface, and an access door is arranged on the side wall of the workbench 3, so that the interior parts can be overhauled conveniently.
Specifically, the manipulator 7 is a six-axis manipulator, and the manipulator 7 grabs and transfers the empty material bags.
In a further embodiment, the actuating end of the manipulator 7 is provided with a vacuum chuck for gripping the material bag, and the vacuum chuck is in electrical signal connection with the console.
The specific working flow is as follows:
the conveying line works normally, material bag signals are fed back to the control console according to the material bag sensors on the conveying line, the control console can control the conveying speed of the conveying line, the material sensors block signals among the sensors when the material bags pass through based on an infrared sensing principle, whether the material bags pass through or not and the conveying speed of the material bags are judged according to the signals, and a calculation process is completed by a program related to the control console; the utility model provides a material bag on the conveying line needs the sack downwards when placing, the sack draw-in groove joint of being convenient for, on the mesa of workstation is carried to the material bag, the material bag relies on self gravity to slide along the mesa of slope, the stroke initiating terminal of squeeze roll is on the top of track notch, reserve the space that the material bag passed through between squeeze roll and the mesa this moment, the material bag blocks the back, pressure switch work, with signal feedback to the control cabinet, the work of broken bag mechanism of control cabinet control, the sword that draws on the broken bag mechanism slides once back and forth and draws the mouth with the material bag tail end, then feedback signal gives the control cabinet, control cabinet control telescopic machanism and drive squeeze roll and move down, squeeze the material after accomplishing, squeeze roll returns to the top of track notch under telescopic machanism's drive, the material bag is snatched in the manipulator self-adaptation, wait for the arrival of next material bag. And (5) circularly working.
For the device and the use method disclosed in the embodiments, since the device and the use method correspond to the method disclosed in the embodiments, the description is relatively simple, and the relevant places refer to the description of the method section.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The utility model provides a broken bag extrusion discharging device of thick bagged materials which characterized in that includes:
the device comprises a storage tank (1), wherein a discharge pipe (2) is arranged at the bottom of one side of the storage tank (1), and a valve (22) is arranged on the discharge pipe (2);
the workbench (3), the workbench (3) is arranged on the other side of the Chu Liaocao (1), the workbench (3) is provided with an inclined table top (31), the table top (31) is positioned at the top of the other side of the storage tank (1), a bag mouth clamping groove (32) for blocking the material bag to continuously slide downwards is formed in the table top (31), rail notch (34) are formed in two side blocking edges (33) of the workbench (3), and the rail notch (34) is provided with a straight line section (341) and an arc line section (342);
the extrusion roller (4) is horizontally arranged above the table top, two ends of the extrusion roller (4) are respectively connected with the track notch (34) on the corresponding side in a sliding manner, a passage for a material bag to pass through is formed between the extrusion roller and the table top when the extrusion roller (4) is correspondingly arranged on the arc section, and the extrusion roller (4) is correspondingly arranged on the straight line section to extrude the material bag;
the telescopic mechanisms (5) are connected to two sides of the workbench (3), and the execution ends of the telescopic mechanisms (5) are connected with the end parts of the squeeze rollers (4) and drive the squeeze rollers to reciprocate in the track notch (34);
the bag breaking mechanism (6), the bag breaking mechanism (6) is arranged on the workbench (3) and corresponds to the inclined bottom end of the table top, the bag breaking mechanism (6) is connected with a cutter (63) in a sliding manner, and the cutter (63) transversely moves to break the material bag on the table top;
the manipulator (7) is arranged on one side of the workbench (3) and used for grabbing a material bag for extruding materials;
a conveying line (8), wherein the conveying line (8) is close to the inclined top end of the table top (31), and the workbench (3) receives material bags on the conveying line (8);
the control console (9), the control console (9) is arranged on one side wall of the workbench (3) and is respectively connected with the telescopic mechanism (5), the bag breaking mechanism (6), the manipulator (7) and the conveying line (8) through electric signals.
2. The device for crushing, extruding and discharging the viscous bagged materials according to claim 1, wherein sensors (81) for sensing the conveying of the material bags are arranged on two sides of the conveying line (8), and the sensors (81) are electrically connected with a control console (9) and are used for knowing the conveying position and the conveying speed of the material bags.
3. The bag-breaking extrusion discharging device for the viscous bag materials according to claim 1, wherein a discharging pump (21) for assisting discharging is arranged at the discharging pipe (2), and the discharging pump (21) is electrically connected with a console (9).
4. The device for crushing, extruding and discharging the viscous bagged materials according to claim 1, wherein an arc-shaped guide groove (35) for guiding the bag opening of the materials is arranged on the table top (31), two ends of the arc-shaped guide groove (35) extend to two sides of the table top (31), the bag opening clamping groove (32) is positioned in the middle of the arc-shaped guide groove (35), a pressure switch for sensing the sliding of the bag opening of the materials into place is arranged on the inner side wall of the bag opening clamping groove (32), and the pressure switch is electrically connected with the control console (9).
5. The bag-breaking extrusion discharging device for the viscous bag materials according to claim 1, wherein sliding rods are arranged at two ends of the extrusion roller (4), the sliding rods are slidably connected in the track notch (34), and the sliding rods are connected with the execution end of the telescopic mechanism (5).
6. The bag-breaking extrusion discharging device for the viscous bag materials according to claim 5, wherein the telescopic mechanism (5) is a hydraulic cylinder, the bottom end of a cylinder seat of the hydraulic cylinder is hinged with the side wall of the workbench (3), and the execution end of the hydraulic cylinder is fixedly connected with the sliding rod.
7. The bag-breaking extrusion discharging device for thick bagged materials according to claim 1, wherein the bag-breaking mechanism (6) comprises a door-shaped frame (61), a sliding seat (62) and a scribing cutter (63), a position adjusting seat is arranged at the bottom end of the door-shaped frame (61), the position of the door-shaped frame (61) on a workbench (3) is adjusted by the position adjusting seat, a sliding rail is horizontally arranged on the door-shaped frame (61), the sliding seat (62) is slidably connected onto the sliding rail, a motor (64) is arranged on the sliding seat (62), the motor (64) is electrically connected with a control console (9), an output shaft of the motor (64) is connected with a roller, the roller is in contact with the sliding rail and drives the sliding seat (62) to move on the sliding rail, and the scribing cutter (63) is obliquely fixed onto the bottom of the sliding seat (62).
8. The device for crushing, extruding and discharging the viscous bagged materials according to claim 7, wherein the cutter (63) is positioned at the tail end of the material bag, and the cutter (63) transversely moves to scratch the tail end of the material bag and form an extruding and discharging gap.
9. The bag-breaking extrusion discharging device for the viscous bagged materials according to claim 1, wherein the workbench (3) is of a box structure, the top surface of the box structure is an inclined workbench surface, and an access door is arranged on the side wall of the workbench (3).
10. The device for breaking, extruding and discharging the viscous bagged materials according to claim 1, wherein the manipulator (7) is a six-axis manipulator, and the manipulator (7) grabs, transfers and extrudes the empty material bags.
CN202321420894.0U 2023-06-06 2023-06-06 Bag-breaking extrusion discharging device for viscous bagged materials Active CN220221455U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321420894.0U CN220221455U (en) 2023-06-06 2023-06-06 Bag-breaking extrusion discharging device for viscous bagged materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321420894.0U CN220221455U (en) 2023-06-06 2023-06-06 Bag-breaking extrusion discharging device for viscous bagged materials

Publications (1)

Publication Number Publication Date
CN220221455U true CN220221455U (en) 2023-12-22

Family

ID=89180682

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321420894.0U Active CN220221455U (en) 2023-06-06 2023-06-06 Bag-breaking extrusion discharging device for viscous bagged materials

Country Status (1)

Country Link
CN (1) CN220221455U (en)

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