CN114852398A - Cigarette guiding device of tray filler cigarette storehouse and cigarette production system - Google Patents
Cigarette guiding device of tray filler cigarette storehouse and cigarette production system Download PDFInfo
- Publication number
- CN114852398A CN114852398A CN202210632887.0A CN202210632887A CN114852398A CN 114852398 A CN114852398 A CN 114852398A CN 202210632887 A CN202210632887 A CN 202210632887A CN 114852398 A CN114852398 A CN 114852398A
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- cigarette
- passageway
- connect
- channel
- tray filler
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 437
- 239000000945 filler Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000000741 silica gel Substances 0.000 claims description 16
- 229910002027 silica gel Inorganic materials 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 16
- 230000005484 gravity Effects 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 6
- 239000000779 smoke Substances 0.000 description 8
- 239000002699 waste material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/04—Arranging, feeding, or orientating the cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention provides a cigarette guiding device of a tray filler cigarette warehouse and a cigarette production system, wherein the cigarette guiding device comprises: a cigarette receiving channel communicated from an output channel of the cigarette making machine to a blanking channel of the tray filler, wherein the part of the cigarette receiving channel close to the blanking channel can be opened towards two sides; connect the cigarette layer board, portable locate connect in the cigarette passageway to both ends paste respectively locate connect on the lateral wall of cigarette passageway, cigarette props up along with connect cigarette layer board downstream and until will connect the cigarette passageway to push away and be open state and fill up and connect the cigarette passageway. Constantly move downwards through the drive and connect cigarette layer board, realize the drainage to cigarette, open the part that connects the cigarette passageway to be close to the unloading passageway under the action of gravity of cigarette at last and make the cigarette fill up and connect the cigarette passageway, realize that the cigarette storehouse of tray filler mends the position automatically smoothly, form complete cigarette tributary, improve and mend position efficiency, promote the process environment, reduce personnel intensity of labour, avoid cigarette to appear the quality hidden danger, it is extravagant to reduce the raw and auxiliary materials, improve product quality, practice thrift manufacturing cost.
Description
Technical Field
The invention belongs to the technical field of cigarette production equipment, and particularly relates to a cigarette flow guide device of a cigarette warehouse of a tray filler and a cigarette production system comprising the cigarette flow guide device.
Background
The YJ35 tray filler is a cigarette temporary storage device for connecting the cigarette rolling and connecting unit and the packaging unit, and has the function of improving the efficiency of equipment and avoiding the phenomena of waiting for cigarettes and trays. When the tray loader is used for changing cards or the equipment is started for the first time, the cigarette storage is in an empty state. At the moment, the cigarettes conveyed by the cigarette making machine need to be smoothly replaced to fill the cigarette warehouse and the lower flue so as to realize complete cigarette flow.
At present, the tray filler is filled in the industry mostly in a mode that operators manually drain cigarettes, and the operation mode has the defects of messy cigarettes, wrinkled cigarettes and the like (particularly, thin cigarettes are more obvious); secondly, a large amount of cigarette waste is caused in the drainage process. Preliminary statistics shows that the operator manually receives about 500 cigarettes each time, 200 cigarettes are scattered, and meanwhile, partial cigarettes are not removed and flow into the next procedure, so that quality hidden danger exists. Meanwhile, the cigarette is not favorable for on-site 6S management under the condition of cigarette scattering.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a cigarette flow guide device of a tray filler cigarette warehouse and a cigarette production system comprising the cigarette flow guide device, so that automatic cigarette receiving and flow guide of the tray filler cigarette warehouse are realized, automatic position supplement is carried out to fill the tray filler cigarette warehouse, the existing manual operation is replaced, the efficiency is improved, and the hidden danger of cigarette quality is eliminated.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a cigarette guiding device of sabot machine cigarette storehouse, sabot machine have with the cigarette storehouse of the perpendicular intercommunication of output channel of cigarette machine, a cigarette guiding device establishes in the cigarette storehouse in order to be used for with the cigarette water conservancy diversion of cigarette machine output extremely the unloading passageway of sabot machine, a cigarette guiding device includes:
a cigarette receiving channel communicated from an output channel of the cigarette making machine to a blanking channel of the tray filler, wherein the part of the cigarette receiving channel close to the blanking channel can be opened towards two sides;
connect the cigarette layer board, portable locate connect in the cigarette passageway to both ends paste respectively and locate connect on the lateral wall of cigarette passageway, cigarette props up along with connect cigarette layer board downstream until will connect the cigarette passageway to push away and be open state and fill up connect the cigarette passageway.
Preferably, connect the cigarette passageway including the first cigarette passageway and the second that connect that the upper and lower intercommunication set up and connect the cigarette passageway, first connect the cigarette passageway including two vertical plates that the interval set up, the second connect the cigarette passageway including respectively rotatable coupling in two movable clamp plate of the lower tip of two vertical plates, work as the cigarette props up by the water conservancy diversion extremely with during the position that movable clamp plate corresponds, movable clamp plate quilt thereby the cigarette props up to push away and opens to both sides and make the cigarette fill up the second connects the cigarette passageway.
Preferably, the cigarette guiding device further comprises:
the sliding assembly comprises a vertical guide rail arranged on one side of the middle of the cigarette receiving channel and a sliding block which is connected to the guide rail in a sliding mode and fixedly connected with the cigarette receiving supporting plate, and the sliding block is driven to move along the guide rail to drive the cigarette receiving supporting plate to move up and down in the cigarette receiving channel.
Preferably, the outer side walls of the two movable clamping plates are respectively connected to the inner side walls of the cigarette warehouse through connecting components, and the connecting components are designed to be in length-adjustable arrangement so as to adapt to different positions of the movable clamping plates.
Preferably, coupling assembling is including locating band pulley on the preset position of the inside wall of cigarette storehouse and one end are around establishing on the band pulley and the other end connect in the belt on the lateral wall of activity splint, through the band pulley is rotatory right the length of belt is adjusted in order to adapt to different positions the activity splint.
Preferably, the cigarette guiding device further comprises:
the cigarette receiving device comprises a detection unit and a control unit, wherein the detection unit is arranged on a conveying path of cigarettes and used for detecting the cigarettes and generating matched detection result signals, and the control unit controls the cigarette receiving supporting plate and the movable clamping plate to run according to the detection result signals.
Preferably, the detection unit includes:
the encoder is arranged on an output channel of the cigarette making machine and is away from an inlet of the cigarette receiving channel by a preset distance, and a blocking rod of the encoder is extruded by the conveyed cigarettes to trigger the blocking rod to generate a cigarette receiving signal so that the control unit controls the cigarette receiving supporting plate to move to the inlet of the cigarette receiving channel; and/or the presence of a gas in the gas,
set up in first cigarette passageway that connects is close to proximity switch on the position of second cigarette passageway, proximity switch generates the opening signal of matching so that when sensing cigarette a control unit control movable splint opens predetermined angle to both sides.
Preferably, the cigarette receiving supporting plate is V-shaped, and the V-shaped opening of the cigarette receiving supporting plate is arranged downwards, and/or,
the end parts of the two sides of the cigarette receiving supporting plate and/or the end part of the movable clamping plate are connected with silica gel belts with preset lengths so as to limit the moving range of cigarettes.
The cigarette production system comprises a cigarette making machine, a tray filler and a packing machine, wherein a cigarette output channel of the cigarette making machine is communicated with a cigarette warehouse of the tray filler and a cigarette input channel of the packing machine, and the cigarette warehouse of the tray filler is internally provided with the cigarette flow guide device of the cigarette warehouse of the tray filler according to any scheme.
Preferably, be close to on packagine machine's the cigarette input channel be equipped with the sensor on the position of tray filler, the sensor generates the packing start signal that matches when sensing a cigarette in order to control a cigarette orientation packagine machine carries.
Compared with the prior art, the invention has the beneficial effects that: move the in-process from the top of connecing the cigarette passageway towards the bottom through the drive and connect the cigarette layer board, make to connect cigarette layer board upper bracket to carry a cigarette to remove downwards, realize the drainage to the cigarette, in the drainage process, connect the cigarette layer board to remove along the lateral wall of connecing the cigarette passageway, prevent that the cigarette from appearing the fault or violently the cigarette phenomenon, when connecing the cigarette layer board to remove to the bottom, thereby make the cigarette fill up and connect the cigarette passageway towards both sides to the part that connects the cigarette passageway to be close to unloading passageway under the effect is supported to the gravity of cigarette and push away, realize that the cigarette storehouse of sabot machine mends the position automatically smoothly, form complete cigarette tributary, replace current manual operation mode, improve and mend position efficiency, promote the technological environment, reduce personnel intensity of labour, avoid cigarette to appear the quality hidden danger, reduce the raw and auxiliary material waste, improve product quality, practice thrift manufacturing cost.
Drawings
Fig. 1 is a schematic structural view of a cigarette flow guiding device of a tray filler cigarette warehouse in an embodiment of the invention.
Fig. 2 is a schematic view of the initial position state of the movable clamping plate of the cigarette diversion device in the embodiment of the invention.
Figure 3 is a side view of a cigarette receiving tray of a cigarette diversion device at the bottom end of an embodiment of the present invention.
Figure 4 is a side view of a cigarette receiving tray of a cigarette diversion device at the top end of an embodiment of the present invention.
Fig. 5 is a structural block diagram of a cigarette diversion device of a tray filler cigarette warehouse in the embodiment of the invention.
100, a cigarette guide device 200, a cigarette warehouse 300, an output channel 10, a cigarette receiving channel 20, a cigarette receiving supporting plate 11, a first cigarette receiving channel 12, a second cigarette receiving channel 111, a longitudinal plate 121, a movable clamping plate 21, a first silica gel belt 122, a second silica gel belt 30, a sliding assembly 31, a guide rail 32, a sliding block 40, a connecting assembly 41, a belt 50, a detection unit 60, a control unit 51, an encoder 52, a proximity switch 400, a cigarette input channel 500 and a sensor.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings.
As shown in fig. 1 to fig. 1, the present embodiment provides a cigarette diversion device 100 for a tray filler cigarette warehouse, which is disposed in a cigarette warehouse 200 of a tray filler that is not shown in the drawings, specifically, is disposed for a YJ35 tray filler, and is configured to divert cigarettes output by a cigarette making machine on the upstream, so that the cigarette warehouse is automatically filled with cigarettes, and an automatic and smooth position supplement of the cigarette warehouse is realized, thereby forming a finished cigarette branch. As shown in fig. 1, the cigarette warehouse 200 of the tray filler is vertically communicated with the output channel 300 of the cigarette making machine, that is, the cigarette output channel 300 of the cigarette making machine conveys cigarettes in the horizontal direction, the cigarette warehouse 200 of the tray filler conveys cigarettes in the vertical direction, the lower part of the cigarette warehouse 200 is a plurality of blanking channels (not shown in the figure) of the tray filler, and the blanking channels are respectively used for blanking single cigarettes, so that the cigarettes are orderly stacked in the cigarette tray.
As shown in fig. 1 and 2, the cigarette diversion device 100 includes: a cigarette receiving channel 10 and a cigarette receiving pallet 20.
The cigarette receiving channel 10 is communicated from the output channel 300 of the cigarette making machine to the blanking channel of the tray filler along the vertical direction, and the part of the cigarette receiving channel 10 close to the blanking channel can be opened to two sides, so that a horn opening shape is formed. The diameter of the cigarette receiving channel 10 in the open state is matched with the overall length of the discharging channel, so that cigarettes can be output from any discharging channel after the cigarette warehouse is filled, and the tray filling requirement is met.
As shown in fig. 1 to 4, the cigarette receiving supporting plate 20 is movably disposed in the cigarette conveying channel 10, and two ends of the cigarette receiving supporting plate are respectively attached to the side walls of the cigarette receiving channel 10, so that when the cigarette receiving supporting plate 20 moves downward, the cigarette can be guided downward; moreover, when cigarette quantity reaches a certain numerical value, the side wall of the cigarette abutting and pushing cigarette receiving channel 10 can be enabled to abut against the side wall of the cigarette receiving channel 10 under the action of the gravity of the cigarettes in a certain quantity, so that one end, close to the discharging channel, of the cigarette receiving channel 10 is in an open state, and then the cigarettes can be filled in the whole cigarette receiving channel 10.
More than, move the in-process from the top of connecing the cigarette passageway towards the bottom through the drive and connect the cigarette layer board, make to connect the cigarette layer board to hold in the palm and carry a cigarette downstream, realize the drainage to the cigarette, in the drainage process, connect the cigarette layer board to move along the lateral wall that connects the cigarette passageway, prevent that the cigarette from appearing the fault or violently cigarette phenomenon, when connecing the cigarette layer board to move to the bottom, thereby the gravity of cigarette supports to push down the effect and makes the one end that connects the cigarette passageway to be close to unloading passageway open towards both sides and make the cigarette fill up and connect the cigarette passageway, realize the automatic smooth position of mending of cigarette storehouse of sabot machine, form complete cigarette tributary, replace current manual operation mode, improve position mending efficiency, promote the technological environment, reduce personnel intensity of labour, avoid the cigarette to appear the quality hidden danger, reduce the raw and auxiliary material waste, improve product quality, and save production cost.
In one embodiment, as shown in fig. 1 and 2, the smoke receiving channel 10 includes a first smoke receiving channel 11 and a second smoke receiving channel 12 which are arranged to be communicated with each other up and down. First cigarette passageway 11 that connects includes two vertical plates 111 that vertical interval set up, and second connects cigarette passageway 12 to include two movable splint 121 of difference swivelling joint in the lower tip of two vertical plates 111, opens towards both sides respectively through driving two movable splint 121 around unilateral rotation and makes the second connect cigarette passageway 12 to be the loudspeaker form of opening. When the cigarette receiving pallet 20 carries the cigarettes to move downwards to the bottom end, the two movable clamping plates 121 can be pushed under the action of the gravity of a certain number of cigarettes, so that the movable clamping plates are respectively opened towards two sides to open the cigarette receiving channel 10 to the maximum state, and then the second cigarette receiving channel 12 can be quickly filled with the cigarettes. The two opened movable clamping plates 121 extend obliquely to two end edges of the feeding channel respectively, so that cigarettes are fully distributed above the feeding channel, and the cigarette palletizing operation is conveniently performed subsequently.
In another embodiment, in order to restrict the movement of the cigarettes during the downward movement and prevent the occurrence of transverse cigarettes or messy cigarettes, as shown in fig. 2, the two ends of the cigarette receiving supporting plate 20, which are attached to the inner side wall of the cigarette receiving channel 10, are respectively connected with a first elongated silica gel belt 21 made of silica gel material, the first silica gel belt 21 has certain magnetism, therefore, in the process that the cigarette receiving supporting plate 20 moves downwards, the first silica gel belt 21 is attached to the longitudinal plate 111 or the movable clamping plate 121 and moves downwards, along with the gradual increase of the diameter of the cigarette channel 10, the first silica gel belt 21 plays a role in lifting cigarettes, so that the cigarettes move downwards gradually, and finally when the cigarettes reach a certain number, the adsorption effect of the first silica gel belt 21 on the movable clamping plate 121 is overcome under the gravity action of the cigarettes, and the first silica gel belt 21 is loosened from the movable clamping plate 121 to enable the cigarettes to rapidly fall above the blanking channel. In a similar way, as shown in fig. 1 and 2, the free end of the movable clamping plate 121 is also connected with a second silica gel belt 122 in a strip shape made of silica gel material, after the first silica gel belt 21 is loosened, more cigarettes are filled in the second cigarette receiving channel 12, when the cigarettes reach a certain amount, the movable clamping plate 121 is opened towards the side under the action of gravity pushing of the cigarettes, in the opening process, the surface of the second silica gel belt 122 attached to the blanking channel slowly slides, so that the operation of the cigarettes is constrained until the movable clamping plate 121 is opened to the maximum position, the second silica gel belt 122 is attached to the side wall of the cigarette warehouse 200, the operation of the cigarettes is further constrained, and the cigarettes are prevented from being subjected to transverse smoke or messy smoke phenomena in the whole process.
In the present embodiment, as shown in fig. 3 and 4, the specific structure for realizing the up-and-down movement of the cigarette receiving pallet 20 is as follows: the cigarette diversion device 100 further comprises a sliding assembly 30, wherein the sliding assembly 30 specifically comprises: the vertical guide rail 31 that locates one side of cigarette passageway 10 middle part position and slidable connection are on guide rail 31 and with the slider 32 that connects cigarette layer board 20 looks fixed connection, move along guide rail 31 through drive slider 32 and drive cigarette layer board 20 and reciprocate in cigarette passageway 10. Of course, the scheme is not limited to the vertical movement of the cigarette receiving supporting plate 20 realized by the guide rail sliding block, and can also be realized by other mechanical modes, such as a screw nut, an air cylinder, an electric cylinder and the like. In addition, in order to limit the moving stroke of the cigarette receiving pallet 20, photoelectric stoppers are respectively arranged at the upper limit position and the lower limit position of the two ends of the guide rail, and the moving stroke of the cigarette receiving pallet 20 is controlled by signals generated by photoelectric sensors.
In another embodiment, as shown in fig. 1, after the second cigarette receiving channel 12 is opened, the whole cigarette receiving channel 10 is filled with cigarettes, and after the cigarette palletizing operation is performed, the cigarettes are continuously output from the cigarette storage from the feeding channel, and meanwhile, the cigarette making machine also continuously conveys the cigarettes to the cigarette receiving channel 10, in this process, in order to avoid the movable clamping plates 121 from following to press and damage the cigarettes during the flowing of the cigarettes, the two movable clamping plates 121 are limited and fixed. The method specifically comprises the following steps: the outer side walls of the two movable clamping plates 121 are respectively connected to the inner side walls of the cigarette warehouse through the connecting assembly 40, and the connecting assembly 40 is designed to be adjustable in length to adapt to different positions of the movable clamping plates 121, for example, when the movable clamping plates 121 are in an initial position, as shown in fig. 2, the length of the connecting assembly 40 is the longest, and when the movable clamping plates 121 are opened to two sides, as shown in fig. 1, the length of the connecting assembly 40 is the shortest.
As a concrete structure, coupling assembling 40 is including locating band pulley (not drawn in the figure) on the preset position of the inside wall of cigarette storehouse and one end around establishing on the band pulley and the other end connects the belt 41 on the lateral wall of movable clamp plate 121, adjusts belt 41's length through the band pulley rotation to the movable clamp plate 121 of adaptation different positions, thereby with movable clamp plate 121 spacing on current position, avoid causing the extrusion damage to the cigarette.
In another embodiment, in order to achieve smooth transportation of the cigarettes, as shown in fig. 5, the cigarette diversion device 100 further includes: the cigarette receiving device comprises a detection unit 50 and a control unit 60, wherein the detection unit 50 is arranged on a conveying path of a cigarette and used for detecting the cigarette and generating a matched detection result signal, and the control unit 60 controls the operation of the cigarette receiving supporting plate 20 and the movable clamping plate 121 according to the detection result signal.
Specifically, the detecting unit 50 may include an encoder 51 disposed on the output channel of the cigarette making machine at a preset distance from the entrance of the cigarette receiving channel 10, and the cigarette pressing of the stop lever of the encoder 51 is triggered to generate a cigarette receiving signal so that the control unit 60 controls the cigarette receiving pallet 20 to move to the entrance of the cigarette receiving channel 10. Here, the displacement signal of the cigarette is converted into an electric signal by the stopper rod of the encoder 51 and fed back to the control unit 60, thereby facilitating the control.
The detecting unit 50 may further include a proximity switch 52 disposed on the first cigarette receiving channel 11 near the second cigarette receiving channel 12, and the proximity switch 52 generates a matching opening signal when sensing the cigarettes, so as to control the control unit 60 to open the movable clamp plate 121 to both sides by a predetermined angle, that is, to control the movable clamp plate 121 to open a little angle to the outside slightly, so as to solve the problems of extrusion damage and the like to the cigarettes in the moment that the cigarettes push the clamp plate by their own gravity.
In addition, in order to avoid the situation of transverse cigarettes, disordered cigarettes, faults and the like in the process of conveying the cigarettes from the cigarette making machine to the tray filling machine, the control unit 50 controls the moving speed of the cigarette receiving supporting plate 20 to be consistent with the speed of outputting the cigarettes by the cigarette making machine. Moreover, in order to facilitate the control of cigarette conveying by operators, a touch screen controller can be additionally arranged so as to facilitate the operation.
In another embodiment, as a preferred structure, the smoke receiving pallet 20 is made of a stainless steel plate, and is configured in a V-shaped structure, preferably, a stainless steel plate is integrally bent to form a V-shape, and the V-shaped opening of the smoke receiving pallet 20 is disposed downward in the smoke receiving channel 10. Based on the cigarette layer board 20 of this structure, in the beginning, connect cigarette layer board 20 to be located the topmost of connecing cigarette passageway 10 in order to wait for to connect the cigarette, the V type point portion that connects cigarette layer board 20 is higher than the cigarette output plane of cigarette machine, thus, when the cigarette is carried and comes, the cigarette at first contacts the lateral wall that connects cigarette layer board 20 both ends, along with the continuous transport of cigarette, a cigarette climbs the slope in order and fills up on the side surface that is close to the cigarette machine in the V type surface that connects cigarette layer board 20, connect cigarette layer board 20 to move down slowly afterwards, make the cigarette fill on the other side surface that connects the V type surface of cigarette layer board 20, through the structure setting of butt joint cigarette layer board 20, avoid the cigarette to drop on connecing cigarette layer board 20 and take place horizontal cigarette, indiscriminate cigarette or fault phenomenon after being exported by the cigarette machine, ensure to form neat and complete cigarette stream.
The cigarette guiding device completes a working process as follows: after an operator clicks a start button on the touch screen, the cigarette receiving plate rises to the upper limit position and stops to wait for conveying a cigarette signal, the cigarette receiving plate descends after the control unit receives the cigarette conveying signal, the cigarettes are guided to be drained and limited until the cigarettes fall, and then the movable clamping plate is opened until the cigarettes fill the cigarette warehouse of the tray filler gradually. In the diversion process, the movement speed of the cigarette receiving supporting plate and the movable clamping plate is completely consistent with the cigarette conveying speed, and transverse cigarettes and messy cigarettes are avoided.
This embodiment still discloses a cigarette production system, including the cigarette machine, sabot machine and packagine machine, as shown in figure 1, only shown the cigarette machine, the partial structure of sabot machine and packagine machine, cigarette output channel 300 intercommunication sabot machine's cigarette storehouse 200 and packagine machine's cigarette input channel 400 promptly of cigarette machine, be equipped with the cigarette guiding device 100 of the sabot machine cigarette storehouse of above-mentioned various structures in the cigarette storehouse of sabot machine, thereby realize the automatic smooth position that mends of the cigarette storehouse of sabot machine, form complete cigarette tributary, replace current manual operation mode, improve position-complementing efficiency, promote process environment, reduce personnel intensity of labour, avoid cigarette to appear the quality hidden danger, reduce the raw and auxiliary material waste, improve product quality, and save manufacturing cost.
In this cigarette production system, when the cigarette that the cigarette machine produced is surplus, when carrying out a cigarette sabot operation, in order to avoid too much cigarette to carry to lead to in the cigarette storehouse 200 of sabot machine that the cigarette is extruded and damaged etc, be equipped with sensor 500 on the position that is close to the sabot machine on the cigarette input channel 400 of packagine machine, sensor 500 generates the packing start signal of matching when sensing a cigarette to control a cigarette and carry towards packagine machine.
The protective scope of the present invention is not limited to the above-described embodiments, and it is apparent that various modifications and variations can be made to the present invention by those skilled in the art without departing from the scope and spirit of the present invention. It is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Claims (10)
1. The utility model provides a cigarette guiding device of sabot machine cigarette storehouse, sabot machine have with the cigarette storehouse of the perpendicular intercommunication of output channel of cigarette machine, a cigarette guiding device establishes in the cigarette storehouse in order to be used for with the cigarette water conservancy diversion of cigarette machine output extremely the unloading passageway of sabot machine, its characterized in that, a cigarette guiding device includes:
a cigarette receiving channel communicated from an output channel of the cigarette making machine to a blanking channel of the tray filler, wherein the part of the cigarette receiving channel close to the blanking channel can be opened towards two sides;
connect the cigarette layer board, portable locate connect in the cigarette passageway to both ends paste respectively and locate connect on the lateral wall of cigarette passageway, cigarette props up along with connect cigarette layer board downstream until will connect the cigarette passageway to push away and be open state and fill up connect the cigarette passageway.
2. The cigarette diversion device of the tray filler cigarette warehouse according to claim 1, characterized in that:
connect the cigarette passageway to connect first cigarette passageway and second that the cigarette passageway set up including intercommunication from top to bottom, first connect the cigarette passageway to include two vertical plates that the interval set up, the second connect the cigarette passageway including respectively rotatable connect in two movable clamp plates of the lower tip of two vertical plates, work as the cigarette props up by the water conservancy diversion extremely with during the corresponding position of movable clamp plate, thereby movable clamp plate quilt thereby the cigarette supports to push away and opens to both sides and make the cigarette fill up the second connects the cigarette passageway.
3. The cigarette diversion device of the tray filler cigarette magazine of claim 2, further comprising:
the sliding assembly comprises a vertical guide rail arranged on one side of the middle of the cigarette receiving channel and a sliding block which is connected to the guide rail in a sliding mode and fixedly connected with the cigarette receiving supporting plate, and the sliding block is driven to move along the guide rail to drive the cigarette receiving supporting plate to move up and down in the cigarette receiving channel.
4. The cigarette diversion device of the tray filler cigarette warehouse of claim 2, characterized in that:
the outer side walls of the two movable clamping plates are respectively connected onto the inner side wall of the cigarette warehouse through a connecting assembly, and the connecting assembly is designed to be adjustable in length so as to adapt to different positions of the movable clamping plates.
5. The cigarette diversion device of the tray filler cigarette storehouse of claim 4, characterized in that:
coupling assembling is including locating band pulley and one end on the preset position of the inside wall of cigarette storehouse are around establishing on the band pulley and the other end connect in belt on the lateral wall of activity splint, through the band pulley is rotatory right the length of belt is adjusted in order to adapt to different positions the activity splint.
6. The cigarette diversion device of the tray filler cigarette magazine of claim 2, further comprising:
the cigarette receiving device comprises a detection unit and a control unit, wherein the detection unit is arranged on a conveying path of cigarettes and used for detecting the cigarettes and generating matched detection result signals, and the control unit controls the cigarette receiving supporting plate and the movable clamping plate to run according to the detection result signals.
7. The cigarette diversion device of the tray filler cigarette storehouse of claim 6, characterized in that:
the detection unit includes:
the encoder is arranged on an output channel of the cigarette making machine and is away from an inlet of the cigarette receiving channel by a preset distance, and a blocking rod of the encoder is extruded by the conveyed cigarettes to trigger the blocking rod to generate a cigarette receiving signal so that the control unit controls the cigarette receiving supporting plate to move to the inlet of the cigarette receiving channel; and/or the presence of a gas in the atmosphere,
set up in first cigarette passageway that connects is close to proximity switch on the position of second cigarette passageway, proximity switch generates the opening signal of matching so that when sensing cigarette a control unit control movable splint opens predetermined angle to both sides.
8. The cigarette diversion device of the tray filler cigarette warehouse according to claim 2, characterized in that:
the cigarette receiving supporting plate is in a V shape, the V-shaped opening of the cigarette receiving supporting plate is arranged downwards, and/or,
the end parts of the two sides of the cigarette receiving supporting plate and/or the end part of the movable clamping plate are connected with silica gel belts with preset lengths so as to limit the moving range of cigarettes.
9. A cigarette production system comprises a cigarette making machine, a tray filler and a packing machine, wherein a cigarette output channel of the cigarette making machine is communicated with a cigarette warehouse of the tray filler and a cigarette input channel of the packing machine, and is characterized in that a cigarette diversion device of the tray filler cigarette warehouse according to any one of claims 1 to 8 is arranged in the cigarette warehouse of the tray filler.
10. The cigarette production system of claim 9, wherein:
the cigarette tray filling machine is characterized in that a sensor is arranged on a position, close to the tray filling machine, of a cigarette input channel of the packaging machine, and generates a matched packaging starting signal to control the orientation of the cigarette when the sensor senses the cigarette.
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| CN202210632887.0A CN114852398B (en) | 2022-06-07 | 2022-06-07 | Cigarette guiding device of tray loader cigarette warehouse and cigarette production system |
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| CN202210632887.0A CN114852398B (en) | 2022-06-07 | 2022-06-07 | Cigarette guiding device of tray loader cigarette warehouse and cigarette production system |
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| CN114852398A true CN114852398A (en) | 2022-08-05 |
| CN114852398B CN114852398B (en) | 2023-10-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115285470A (en) * | 2022-08-22 | 2022-11-04 | 龙岩烟草工业有限责任公司 | Storage and delivery system and method of use |
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| CN114852398B (en) | 2023-10-24 |
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