CN220219216U - Automatic color master batch feeding and proportioning equipment - Google Patents
Automatic color master batch feeding and proportioning equipment Download PDFInfo
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- CN220219216U CN220219216U CN202320976094.0U CN202320976094U CN220219216U CN 220219216 U CN220219216 U CN 220219216U CN 202320976094 U CN202320976094 U CN 202320976094U CN 220219216 U CN220219216 U CN 220219216U
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- climbing
- rail
- proportioning
- drive
- climbs
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- 239000004595 color masterbatch Substances 0.000 title claims description 19
- 239000000463 material Substances 0.000 claims abstract description 60
- 238000003756 stirring Methods 0.000 claims abstract description 56
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 12
- 230000009194 climbing Effects 0.000 claims description 108
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000003086 colorant Substances 0.000 description 7
- 239000000049 pigment Substances 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Accessories For Mixers (AREA)
Abstract
The utility model relates to a technical field of masterbatch production specifically is an automatic batching equipment that supplies of masterbatch, including the stirring storehouse, stirring storehouse outside ground is fixed with the rail that climbs, climbs and installs the frame that climbs on the rail can slide, climbs rail fixedly connected with and climbs the drive, climbs the frame top and rotates and be connected with the material and hold the board, and the material is held and is turned over board upside fixed mounting and have force transducer, and force transducer upside fixed mounting holds the material tipping bucket, holds the material and turns over and install the tipping bucket drive between the frame that climbs, climbs the rail both ends and all installs travel switch, still includes control module and proportioning bins, and proportioning bins below is provided with automatically controlled valve. According to the automatic feeding and proportioning bin, the blanking is controlled through the electric control valve, the blanking quantity is measured through the force sensor by the material bearing tipping bucket, the automatic feeding and proportioning is realized under the control of the control module by matching the travel switch with the tipping bucket drive, the labor intensity of manual proportioning and feeding is reduced, and the production efficiency is improved.
Description
Technical Field
The application relates to the technical field of masterbatch production, in particular to automatic masterbatch supplying and proportioning equipment.
Background
The color master batch is a novel special colorant for polymer materials, which is prepared by well dispersing high-proportion pigment or additive and thermoplastic resin. When the color master batch is prepared, raw materials including pigment, a carrier, additives such as a dispersing agent and the like are placed in stirring equipment to be uniformly stirred and crushed, and then are melted by melting equipment and cooled into round bars, and the round bars are cut into the color master batch.
In actual production, the single stirring amount of the stirring equipment is limited, the stirring equipment needs to be frequently dosed and fed according to the working time of the stirring equipment, the labor intensity is high, and the production efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the purpose of the application is to provide automatic color master batch feeding equipment capable of reducing labor intensity.
The above application object of the present application is achieved by the following technical solutions:
an automatic color master batch feeding and proportioning device, comprising:
the stirring bin is provided with a plurality of feeding openings at the top;
the stirring assembly is arranged in the stirring bin and is used for stirring materials in the stirring bin;
the first end of the climbing rail is fixed on the ground, and the second end of the climbing rail is positioned above the feeding opening;
the climbing frame is slidably arranged on the climbing rail;
the climbing drive is arranged on the climbing rail, and the output end of the climbing drive is fixedly connected with the climbing frame to drive the climbing frame to slide;
the material bearing turning plate is rotationally connected to one side, close to the stirring bin, of the climbing frame, and a force sensor is fixedly arranged on the upper side of the material bearing turning plate;
the material-bearing tipping bucket is fixedly arranged on the upper side of the force sensor;
the two ends of the tipping bucket drive are respectively and rotatably connected with the material-bearing turning plate and the climbing frame, and the tipping bucket drive pushes the material-bearing turning plate to rotate;
the travel switch is arranged at both ends of the climbing rail;
the control module is used for performing logic control;
the proportioning bin is arranged above the first end of the climbing rail, and an electric control valve is arranged below the proportioning bin;
wherein the climbing rail corresponds to the feeding openings one by one.
Optionally, the proportioning bins are hung and installed through steel wires, the force sensors are installed on the steel wires, and an alarm module is arranged in the control module.
Optionally, the climbing rail upper end with the stirring storehouse is contactless, stirring storehouse bottom is provided with the landing leg, install on the landing leg the force sensor.
Optionally, the skip drive comprises:
the two bucket pushing posts are fixedly arranged on two sides, close to the climbing rail, of the climbing frame respectively;
the push rod rail is fixedly connected to the upper end of the climbing rail, so that the upper side of the push rod rail is gradually upwards far away from the upper side of the climbing rail;
when the climbing frame climbs to be close to the upper end of the climbing rail, the bucket pushing post rod ascends along the push rod rail.
Optionally, a buffer pad is installed between the material-bearing turning plate and the climbing frame.
Optionally, the climbing rail is provided with a plurality of proportioning bins.
Optionally, the inlet tube is installed to stirring storehouse top, the inlet tube is connected with the water source, the drain pipe is installed to stirring storehouse below, the solenoid valve is installed with the inlet tube to the drain pipe.
Optionally, the drain pipe is connected with a recoil air pump.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the proportioning bin controls blanking through an electric control valve, the blanking quantity is measured through a force sensor by the material-bearing tipping bucket, and automatic feeding proportioning is realized under the control of the control module by matching with the travel switch and the tipping bucket drive, so that the labor intensity of manual proportioning feeding is reduced, and the production efficiency is improved;
2. the force sensor is arranged on the proportioning bin, so that the proportioning bin and the force sensor on the material-bearing tipping bucket are mutually verified, and when the difference value of the two exceeds a safety range, an alarm is sent out through the alarm module, so that a worker can conveniently and timely deal with the problem, and the proportioning precision is improved;
3. the masterbatch is used as pigment masterbatch, materials with different colors need to be produced, a plurality of proportioning bins are arranged, the masterbatch production with different colors can be proportioned, water is fed through a water inlet pipe, the masterbatch is matched with a stirring assembly, the stirring bins are cleaned, and the influence of residual materials on subsequent colors is reduced.
Drawings
FIG. 1 is a schematic overall structure of an embodiment of the present application;
FIG. 2 is a schematic structural view of a climbing rail portion according to an embodiment of the present application;
FIG. 3 is a schematic structural view of a climbing frame portion according to an embodiment of the present application;
fig. 4 is a schematic structural view of a skip climbing drive according to an embodiment of the present application.
Reference numerals: 1. a stirring bin; 11. a feeding opening; 12. a support leg;
2. a stirring assembly;
31. climbing a rail; 32. a climbing frame; 33. climbing driving; 331. a C-shaped track; 332. a rail wheel; 333. a connecting frame; 341. a material-bearing turning plate; 342. a material-bearing tipping bucket; 35. driving a tipping bucket; 351. a bucket pushing post; 352. a pushrod rail;
4. and a proportioning bin.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
Please refer to fig. 1, for the automatic batching equipment of supplying color master batch that this application embodiment discloses, including stirring storehouse 1, stirring storehouse 1 top is provided with a plurality of pan feeding openings 11, install stirring subassembly 2 in the stirring storehouse 1, stirring subassembly 2 installs in stirring storehouse 1, be used for stirring the material in the stirring storehouse 1, stirring storehouse 1 outside ground is fixed with climbing rail 31, climbing rail 31 keeps away from the one end on ground and is located pan feeding opening 11 top, climbing rail 31 and pan feeding openings 11 one-to-one, please refer to fig. 2 and fig. 3, install climbing frame 32 on climbing rail 31 slidable, climbing rail 31 fixedly connected with climbs drive 33, climbing drive 33 output fixed connection is in climbing frame 32 drive climbing frame 32 and slides, climbing frame 32 top rotation is connected with bearing plate 341, bearing plate 341 rotates to be connected in climbing frame 32 and is close to stirring storehouse 1 one side, bearing plate 341 upside fixed mounting has the force transducer, bearing plate upside fixed mounting has bearing plate 342, install bearing plate 35 between 341 and climbing frame 32, climbing plate 35 promotes climbing plate 31 and climbing plate drive 35 and climbing plate drive and pan feeding hopper 4 side of the control device, climbing plate 31 and 4 side of the equipment are provided with the side of control device, and 4 side of the equipment, the control module is kept away from the side of the equipment, and is provided with the equipment of the control side.
Specifically, a climbing rail 31 is disposed on the circumferential side of the stirring bin 1, a climbing frame 32, a material-bearing turning plate 341 and a material-bearing tipping bucket 342, which move along the climbing rail 31, are disposed on the climbing rail 31, a weighing force sensor is disposed between the material-bearing turning plate 341 and the material-bearing tipping bucket 342, and a proportioning bin 4 is disposed at the climbing rail 31.
Like this, proportioning bin 4 passes through automatically controlled valve control blanking, and the load-bearing tipping bucket 342 passes through force transducer measurement blanking volume, and cooperation travel switch and tipping bucket drive 35 realize automatic feeding batching under control module's control, have reduced the labor intensity of manual batching material loading, have improved production efficiency.
In some possible ways, the stirring bin 1 and the stirring assembly 2 are common technical means, and are not described herein again, and the discharge port of the stirring bin 1 is connected with related equipment of the next process. The climbing rail 31 is a track from the ground or other fixed points to the upper part of the feeding opening 11 of the stirring bin 1, referring to fig. 3, the climbing frame 32 is a rectangular frame, rollers are installed below the climbing frame 32, the rollers roll on the climbing rail 31, the material-bearing turning plate 341 is a rectangular plate, one side close to the stirring bin 1 is rotationally connected with the climbing frame 32, the material-bearing turning bucket 342 is a hopper for receiving raw materials, a rotational connection point for rotationally unloading the material-bearing turning bucket 342 is arranged on the material-bearing turning plate 341, the connection of the material-bearing turning bucket 342 with other components is reduced, the connection of the material-bearing turning bucket 342 with only a force sensor is realized, the measurement precision of the force sensor is improved, and the turning bucket drive 35 can be an electric push rod.
The climbing drive 33 is a chain drive, referring to fig. 2 and 4, two C-shaped rails 331 with the same trend as the climbing rail 31 are arranged in the middle of the climbing rail 31, the openings of the C-shaped rails 331 are symmetrically arranged in opposite directions, a rail wheel 332 is fixedly connected below the climbing frame 32, and the rail wheel 332 is rollably arranged in the C-shaped rails 331; the chain wheel, the chain and the driving motor are arranged below the climbing rail 31, one side, far away from the climbing frame 32, of the track wheel 332 is connected with a connecting frame 333 fixedly mounted on the chain, and the chain drives the track wheel 332 to move in the C-shaped track 331 so as to drive the climbing frame 32 to move.
The travel switches are arranged at two ends of the climbing rail 31, and trigger a switch feedback signal to the control module when the climbing frame 32 moves to a pole, so that the control module controls the next action.
Further description will be provided below in connection with specific use cases.
When the automatic material mixing device is used, the control module drives the electric control valve of the material mixing bin 4 to enable materials to fall into the material receiving tipping bucket 342, the force sensor measures the quantity and feeds back signals to the control module, the control module controls the electric control valve to be closed, the climbing drive 33 is started, the climbing drive 33 triggers the travel switch when the climbing drive is lifted to a proper position, the control module starts the tipping bucket drive 35 to pour the materials into the stirring bin 1, and the climbing drive 33 is reversed after the force sensor measures the materials to be poured, so that the materials are mixed reciprocally. The automatic feeding and proportioning are controlled by the logic of the control module, so that the labor intensity of manual proportioning feeding is reduced, and the production efficiency is improved.
As a specific embodiment of the automatic color master batch feeding and proportioning device provided by the application, please refer to fig. 1 or fig. 2, a proportioning bin 4 is hung and installed through a steel wire rope, a force sensor is installed on the steel wire rope, and an alarm module is arranged in a control module.
In the whole, through installing force transducer on proportioning bins 4, make proportioning bins 4 and hold the force transducer on the material tipping bucket 342 and form the check-up each other, when both difference exceeded safety range, send out the alarm through alarm module to the staff in time handles the problem, improves the batching precision.
Further, referring to fig. 1 and 2, the upper end of the climbing rail 31 is not in contact with the stirring bin 1, the bottom of the stirring bin 1 is provided with a supporting leg 12, and a force sensor is installed on the supporting leg 12.
It should be appreciated that the force sensor at the bottom of the stirring bin 1 and the force sensor on the material receiving and dumping bucket 342 are mutually verified, so that the material receiving and dumping bucket 342 is fully dumped, and the batching precision is improved.
As another specific embodiment of an automatic color master batch feeding and proportioning device provided by the application, please refer to fig. 2 and 3, the skip bucket driving device 35 includes a bucket pushing post rod 351 and a pushing rod rail 352, the two bucket pushing post rods 351 are respectively and fixedly installed on two sides of the climbing frame 32, which are close to the climbing rail 31, the pushing rod rail 352 is fixedly connected to the upper end of the climbing rail 31, so that the upper side of the pushing rod rail 352 is gradually upwards far from the upper side of the climbing rail 31, and when the climbing frame 32 climbs to the upper end close to the climbing rail 31, the bucket pushing post rod 351 ascends along the pushing rod rail 352
The tipping bucket drive 35 is arranged to be the bucket pushing post rod 351 and the push rod track 352 in combination with a specific use scene, so that logic control during material pouring is reduced, stability in the material pouring process is improved, structural arrangement is simplified, and manufacturing and maintenance are facilitated.
Further, a buffer cushion is installed between the material-bearing turning plate 341 and the climbing frame 32.
It should be appreciated that a cushion is installed to cushion the impact of the falling back of the material receiving flap 341 to the climbing frame 32 when the climbing frame 32 is returned.
In some possible ways, the bucket rod 351 is cylindrical, the push rod track 352 is a curved ascending track, and during the ascending process of the climbing frame 32, the bucket rod 351 moves along the push rod track 352 to drive the material receiving skip 342 and the material receiving turning plate 341 to leave the climbing frame 32 upwards, so that the material receiving skip 342 is in a material pouring posture when ascending to the upper end of the climbing rail 31.
As a specific embodiment of the masterbatch automatic dispensing equipment provided in the application, the climbing rail 31 is provided with a plurality of dispensing bins 4.
It should be understood that the color master batch is used as a pigment master batch, materials with different colors are required to be produced, and a plurality of proportioning bins 4 are arranged, so that the production of the color master batch with different colors can be proportioned.
Further, a water inlet pipe is arranged above the stirring bin 1, the water inlet pipe is connected with a water source, a water outlet pipe is arranged below the stirring bin 1, and an electromagnetic valve is arranged between the water outlet pipe and the water inlet pipe.
It should be understood that when producing the masterbatch of different colours, through inlet tube water feeding, with stirring subassembly 2 cooperation, wash stirring storehouse 1, reduce the influence of residual material to follow-up colour.
Further, the drain pipe is connected with a recoil air pump.
It will be appreciated that the drain pipe is arranged below and may block the material in the mixing bin 1 at the inlet, and the material is ejected out of the drain pipe by the air supply of the recoil air pump before draining, so that the draining is facilitated.
The embodiments of the present utility model are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (8)
1. An automatic masterbatch supply and distribution device, comprising:
the stirring bin (1), the top of the stirring bin (1) is provided with a plurality of feeding openings (11);
the stirring assembly (2) is arranged in the stirring bin (1) and is used for stirring materials in the stirring bin (1);
the first end of the climbing rail (31) is fixed on the ground, and the second end of the climbing rail (31) is positioned above the feeding opening (11);
a climbing frame (32), the climbing frame (32) being slidably mounted to the climbing rail (31);
the climbing drive (33), the climbing drive (33) is arranged on the climbing rail (31), and the output end of the climbing drive (33) is connected with the climbing frame (32) to drive the climbing frame (32) to slide;
the material bearing turning plate (341) is rotatably connected to one side, close to the stirring bin (1), of the climbing frame (32), and a force sensor is fixedly arranged on the upper side of the material bearing turning plate (341);
a material-bearing tipping bucket (342), wherein the material-bearing tipping bucket (342) is fixedly arranged on the upper side of the force sensor;
the two ends of the tipping bucket drive (35) are respectively and rotatably connected with the material-bearing turning plate (341) and the climbing frame (32), and the tipping bucket drive (35) pushes the material-bearing turning plate (341) to rotate;
the travel switch is arranged at two ends of the climbing rail (31);
the control module is used for performing logic control;
the proportioning bin (4) is arranged above the first end of the climbing rail (31), and an electric control valve is arranged below the proportioning bin (4);
wherein the climbing rails (31) are in one-to-one correspondence with the feeding openings (11).
2. An automatic color master batch feeding and proportioning device as claimed in claim 1, wherein: the proportioning bin (4) is hung and installed through a steel wire rope, the force sensor is installed on the steel wire rope, and the alarm module is arranged in the control module.
3. An automatic color master batch feeding and proportioning device as claimed in claim 2, wherein: the upper end of the climbing rail (31) is not contacted with the stirring bin (1), a supporting leg (12) is arranged at the bottom of the stirring bin (1), and the force sensor is arranged on the supporting leg (12).
4. An automatic color master batch feeding and proportioning device as claimed in claim 1, wherein: the dump drive (35) comprises:
the two bucket pushing posts (351) are fixedly arranged on two sides of the climbing frame (32) close to the climbing rail (31) respectively;
the push rod rail (352) is fixedly connected to the upper end of the climbing rail (31), so that the upper side of the push rod rail (352) is gradually upwards far away from the upper side of the climbing rail (31);
when the climbing frame (32) climbs to be close to the upper end of the climbing rail (31), the bucket pushing post rod (351) ascends along the push rod rail (352).
5. The automatic color master batch feeding and proportioning device according to claim 4, wherein: a buffer cushion is arranged between the material bearing turning plate (341) and the climbing frame (32).
6. An automatic color master batch feeding and proportioning device as claimed in claim 1, wherein: the climbing rail (31) is provided with a plurality of proportioning bins (4).
7. The automatic color master batch feeding and proportioning device as claimed in claim 6, wherein: the water inlet pipe is installed above the stirring bin (1), the water inlet pipe is connected with a water source, the drain pipe is installed below the stirring bin (1), and the electromagnetic valve is installed between the drain pipe and the water inlet pipe.
8. The automatic color master batch feeding and proportioning device as claimed in claim 7, wherein: the drain pipe is connected with a recoil air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320976094.0U CN220219216U (en) | 2023-04-26 | 2023-04-26 | Automatic color master batch feeding and proportioning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320976094.0U CN220219216U (en) | 2023-04-26 | 2023-04-26 | Automatic color master batch feeding and proportioning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220219216U true CN220219216U (en) | 2023-12-22 |
Family
ID=89188237
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320976094.0U Active CN220219216U (en) | 2023-04-26 | 2023-04-26 | Automatic color master batch feeding and proportioning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220219216U (en) |
-
2023
- 2023-04-26 CN CN202320976094.0U patent/CN220219216U/en active Active
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