CN220200584U - Automatic lifting detection equipment - Google Patents

Abstract

The utility model discloses automatic lifting detection equipment, which comprises a fixing frame and further comprises: the lifting mechanism is connected with the fixing frame; the transmission detection mechanism is connected with the lifting mechanism, the lifting mechanism can drive the transmission detection mechanism to move in a third direction, the transmission detection mechanism is provided with a plurality of groups, and the transmission detection mechanisms are distributed in the third direction. The transmission detection mechanism is provided with a plurality of groups, the lifting mechanism drives the transmission detection mechanism to move in a third direction, compared with the existing insulation voltage-resistant equipment, the transmission detection mechanism of the detection equipment can automatically lift the conveying line before and after butt joint under the action of the lifting mechanism, the front and back lifters are not required to be additionally increased, a plurality of stations are not required to be increased, the mechanism is simple, the equipment is low in investment, small in occupied area and simple to maintain, and the functions of a plurality of equipment are solved.

Description

Automatic lifting detection equipment

Technical Field

The utility model relates to photovoltaic module production equipment, in particular to automatic lifting detection equipment.

Background

As a new energy product with wider and wider application, the photovoltaic module has higher and higher requirements on various performances, and various performance tests can be carried out before the photovoltaic module leaves the factory to ensure the quality of the battery. The insulation and voltage withstand test is a safety inspection item before packaging the battery, and the test is to apply pressure to the surface of the battery and detect whether the battery has a short circuit phenomenon caused by internal defects of the battery.

In the insulation and voltage resistance detection of the photovoltaic module, since the detection beat is far about the production line beat, a plurality of detection units are required to be arranged on one production line for matching the production line beat, and the detection units are arranged in a staggered manner in multiple layers. Lifting mechanisms are arranged before and after the multi-layer detection to meet the normal conveying of the assembly. The detection equipment needs to be added with a front lifting mechanism and a rear lifting mechanism, so that the occupied space is large, and the storage cost is high.

Disclosure of Invention

In order to overcome the defects, the utility model aims to provide the automatic lifting detection equipment, which utilizes the time gap between conveying and lifting to synchronously test, saves the operation efficiency of the equipment, does not need to arrange lifting mechanisms in front of and behind the detection equipment, reduces the occupied area and reduces the equipment cost.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an automatic lifting detection equipment, includes the mount, still includes:

the lifting mechanism is connected with the fixing frame;

the transmission detection mechanism is connected with the lifting mechanism, the lifting mechanism can drive the transmission detection mechanism to move in a third direction, the transmission detection mechanism is provided with a plurality of groups, and the transmission detection mechanisms are distributed in the third direction.

The transmission detection mechanism is provided with a plurality of groups, the lifting mechanism drives the transmission detection mechanism to move in a third direction, compared with the existing insulation voltage-resistant equipment, the transmission detection mechanism of the detection equipment can automatically lift the conveying line before and after butt joint under the action of the lifting mechanism, the front and back lifters are not required to be additionally increased, a plurality of stations are not required to be increased, the mechanism is simple, the equipment is low in investment, small in occupied area and simple to maintain, and the functions of a plurality of equipment are solved. The to-be-detected piece is detected in the idle gear period of the lifting process, so that the detection efficiency is improved.

Further, the plurality of sets of the transmission detection mechanisms are distributed equidistantly in the third direction.

Further, elevating system includes elevator motor and elevator belt, the elevator belt cover is established in elevator motor's the pivot, the elevator belt with transmission detection mechanism connects, elevator motor drives the rotatory in-process of elevator belt can drive transmission detection mechanism moves in the third direction.

Further, elevating system still includes the guide post, guide post and mount fixed connection to set up along the third direction, the guide post with transmission detection mechanism connects, transmission detection mechanism is in the motion process, can follow the guide post slides. Through the setting of guide post, inject the motion track of transmission detection mechanism in the third direction, prevent that transmission detection mechanism from rocking in the up-and-down motion process.

Further, the guide post and the lifting belt are each provided with four groups, and the guide post and the lifting belt are each disposed near four corners of the transmission detection mechanism in a horizontal plane. Through the setting of four lifting straps and guide posts, four angles of the transmission detection mechanism rise or fall synchronously, so that the rising or falling process is more stable.

Further, the detection device further comprises a frame, the frame is connected with the lifting mechanism, the frame is fixedly connected with the plurality of groups of transmission detection mechanisms, and the plurality of groups of transmission detection mechanisms and the frame move up and down integrally.

Further, the transmission detection mechanism comprises a transmission assembly and a detection assembly, the transmission assembly comprises a conveying belt and a conveying motor connected with the conveying belt, the conveying motor is fixedly connected with the frame, an output shaft of the conveying motor is connected with a rotating rod, the conveying belt is sleeved on the rotating rod, and the conveying motor drives the conveying belt to rotate through rotating the rotating rod.

Further, the conveyer belt is provided with the multiunit, multiunit the conveyer belt is equidistant to be arranged on the horizontal plane, through this setting, is more steady in the in-process of conveying the test piece that awaits measuring.

Further, the detection device further comprises two groups of positioning mechanisms, the two groups of positioning mechanisms are arranged on the left side and the right side of the transmission direction of the transmission detection mechanism, the positioning mechanisms comprise X-axis positioning components, the X-axis positioning components comprise first cylinders and first positioning blocks, the first cylinders can stretch in the X-axis direction, the first positioning blocks are connected with the first cylinders, the X-axis positioning components in the two groups of positioning mechanisms can stretch towards a test piece to be tested at the same time, and the test piece to be tested is clamped and positioned.

Further, the positioning mechanism comprises a Y-axis positioning assembly, the Y-axis positioning assembly comprises a stop cylinder and a stop positioning block, and the stop cylinder can drive the stop positioning block to move in the X-axis direction.

Further, the Y-axis positioning assembly further comprises a second air cylinder and a third air cylinder, the second air cylinder is connected with the frame, a telescopic rod of the second air cylinder is connected with the third air cylinder, the second air cylinder can drive the third air cylinder to move in the Y-axis direction, the third air cylinder is connected with the second positioning block, and the third air cylinder can drive the second positioning block to move in the X-axis direction.

The beneficial effects of the utility model are as follows: the transmission detection mechanism is provided with a plurality of groups, the lifting mechanism drives the transmission detection assembly to move in the third direction, compared with the existing insulation voltage-resistant equipment, the transmission detection mechanism of the detection equipment can automatically lift the front and rear conveying lines in butt joint under the action of the lifting mechanism, the front and rear lifters are not required to be additionally increased, a plurality of stations are not required to be increased, the mechanism is simple, the functions of a plurality of equipment are solved, the equipment is put into the bottom, the occupied area is small, and the maintenance is simple. The to-be-detected piece is detected in the idle gear period of the lifting process, so that the detection efficiency is improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model.

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a front view of a detection apparatus according to an embodiment of the present utility model;

FIG. 2 is a top view of a detection apparatus according to an embodiment of the present utility model;

FIG. 3 is a perspective view of a detection apparatus according to an embodiment of the present utility model;

FIG. 4 is a partial enlarged view of a detecting device according to an embodiment of the present utility model;

fig. 5 is a partial enlarged view of a detecting apparatus B according to an embodiment of the present utility model.

In the figure: 1. a fixing frame; 2. a lifting mechanism; 21. a lifting motor; 22. a lifting belt; 23. a guide post; 3. a transmission detection mechanism; 31. a detection assembly; 32. a transmission assembly; 321. a conveying motor; 322. a rotating rod; 323. a conveyor belt; 4. a positioning mechanism; 41. an X-axis positioning assembly; 411. a first cylinder; 412. a first positioning block; 42. a Y-axis positioning assembly; 421. a second cylinder; 422. a third cylinder; 423. a second positioning block; 424. a stop cylinder; 425. a stop positioning block; 5. a frame; 6. a slide bar; 7. and a test piece to be tested.

Detailed Description

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

The first direction (X), the second direction (Y) and the third direction (Z) are perpendicular to each other in this application. It is understood that the perpendicularity in this application is not absolute perpendicularity, and that approximate perpendicularity due to machining errors and assembly errors (e.g., an angle of 89.9 ° between two structural features) is also within the scope of the perpendicularity in this application.

Referring to fig. 1, an automatic lifting detection device in this embodiment includes a fixing frame 1, a positioning mechanism 4 and a plurality of groups of transmission detection mechanisms 3, wherein the fixing frame 1 is provided with a lifting mechanism 2, the transmission detection mechanisms 3 are connected with the lifting mechanism 2, the plurality of groups of transmission detection mechanisms 3 are distributed equidistantly in a third direction, and the lifting mechanism 2 can drive the transmission detection mechanisms 3 to move in the third direction. The positioning mechanism 4 is connected with the fixing frame 1, the positioning mechanism 4 is positioned on one side of the transmission detection mechanism 3, and the positioning mechanism 4 can position a test piece 7 to be detected on the transmission detection mechanism 3. The transmission detecting mechanism 3 may be provided with two, three or four groups, and in this embodiment, the transmission detecting mechanism 7 is provided with three groups.

Referring to fig. 2-4, in some embodiments, the lifting mechanism 2 includes a lifting motor 21 and a lifting belt 22, the lifting motor 21 is located at the upper end of the fixing frame 1, one end of the lifting belt 22 is connected to the lifting motor 21, the other end is connected to the lower end surface of the fixing frame 1, and the lifting belt 22 rotates in a third direction under the action of the lifting motor 21. The transmission detection mechanism 3 is connected with the lifting belt 22, and the lifting belt 22 drives the transmission detection mechanism 3 to move in the third direction in the process of rotating in the third direction.

In some embodiments, the lifting mechanism 2 further includes a guide post 23, where the guide post 23 is fixedly connected to the fixing frame 1 and is disposed along the third direction, the guide post 23 is connected to the transmission detection mechanism 3, and the transmission detection mechanism 3 can slide along the guide post 23 during the up-down movement under the action of the lifting belt 22. By the arrangement of the guide posts 23, the movement track of the transmission detection mechanism 3 in the third direction is limited, and the transmission detection mechanism 3 is prevented from shaking in the up-and-down movement process.

In some embodiments, the guide posts 23 are provided with four and are disposed near four corners of the horizontal plane of the transport detection mechanism. And all be provided with elevating belt 22 at every guide post 23 annex, through the setting of four elevating belts 22 and guide post 23, the synchronous rising of four angles of transmission detection mechanism 3 or decline, then rise or decline in-process is more steady.

In some embodiments, the detection device further comprises a frame 5, the frame 5 is connected with the lifting mechanism 2 through a lifting belt 22, the frame 5 is fixedly connected with the multiple groups of transmission detection mechanisms 3, and the multiple groups of transmission detection mechanisms 3 and the frame 5 move up and down integrally. The transmission detection mechanism 3 comprises a transmission component 32 and a detection component 31, the transmission component 32 transmits the test piece 7 to be tested entering the transmission detection mechanism 3, and the detection component 31 performs insulation voltage withstand test on the test piece 7 to be tested entering the transmission detection mechanism 3.

In some embodiments, the conveying assembly 32 includes a conveying belt 323 rotating in a second direction and a conveying motor 321 connected with the conveying belt 323, the conveying motor 321 is fixedly connected with the frame 5, an output shaft of the conveying motor 321 is connected with a rotating rod 322, the conveying belt 323 is sleeved on the rotating rod 322, and the conveying motor 321 drives the conveying belt 323 to rotate by rotating the rotating rod 322, so that the test piece 7 to be tested located at the upper end of the conveying belt 323 is driven to move in the second direction.

In some embodiments, the conveyor belt 323 is provided with a plurality of groups, and the groups of conveyor belts 323 are arranged equidistantly on the horizontal plane, so that the process of conveying the test piece 7 to be tested is smoother.

In some embodiments, the positioning mechanism 4 is provided with two groups, which are located at the left and right sides of the transmission direction of the transmission component 32, and the test piece 7 to be tested is clamped by the two groups of positioning components, so that the test piece 7 to be tested is fixed in the first direction (X-axis direction).

Referring to fig. 2, 3 and 5, in some embodiments, the positioning mechanism 4 includes an X-axis positioning assembly 41 and a Y-axis positioning assembly 42, the X-axis positioning assembly 41 includes a first cylinder 411 and a first positioning block 412, the first cylinder 411 can stretch in the X-axis direction, the first positioning block 412 is connected with the first cylinder 411, and the X-axis positioning assemblies 41 in the two sets of positioning mechanisms 4 stretch towards the test piece 7 to be tested at the same time, so as to clamp the test piece 7 to be tested, and further define the position of the test piece 7 to be tested in the X-axis direction.

In some embodiments, the Y-axis positioning assembly 42 includes a stop assembly, where the stop assembly is disposed at the discharge end, and the stop assembly includes a stop cylinder 424 and a stop positioning block 425, where the stop cylinder 424 drives the stop positioning block 425 to move in the X-axis direction during the conveying process of the test piece 7 to be tested, so that the distance between the two sets of stop positioning blocks 425 is smaller than the width of the test piece 7 to be tested, i.e. the test piece 7 to be tested is blocked, and the test piece 7 to be tested is prevented from continuing to move in the Y-axis direction.

In some embodiments, the Y-axis positioning assembly 42 includes a second cylinder 421 and a third cylinder 422, where the second cylinder 421 is connected to the frame 5, and a telescopic rod of the second cylinder 421 is connected to the third cylinder 422, and the second cylinder 421 can drive the third cylinder 422 to move in the Y-axis direction. The third cylinder 422 and the second cylinder 421 are vertically disposed in the expansion direction and connected to the second positioning block 423, and the third cylinder 422 can drive the second positioning block 423 to move in the X-axis direction. In the working process, after the stop positioning block 425 stops the to-be-tested piece 7, the second air cylinder 421 drives the third air cylinder 422 to enable the second positioning block 423 to move towards the feeding direction, then the third air cylinder 422 drives the second positioning block 423 to move in the X-axis direction, when the projection of the second positioning block 423 and the to-be-tested piece 7 in the Y-axis direction is partially overlapped, the second air cylinder 421 stretches back to draw back the second positioning block 423, and the second positioning block 423 and the stop positioning block 425 clamp and fix the to-be-tested piece 7 in the Y-axis direction.

In some embodiments, the detection device further comprises a sliding rod 6 and a sliding block, the sliding rod 6 is connected with the fixing frame 1, the sliding block is connected with the positioning mechanism 4 through a supporting rod, the distance between the two groups of positioning mechanisms 4 can be changed through the arrangement of the sliding rod 6 and the sliding block, and then the detection device can be applied to test pieces 7 to be detected with different widths, and the application range of the detection device is improved.

The working process comprises the following steps: front and rear conveying lines with fixed heights are arranged at the front and rear ends of the detection equipment. The lifting mechanism 2 drives the transmission detection mechanism 3 to move in the third direction, so that the first group of transmission detection mechanisms 3 are abutted to the front and rear conveying lines, namely the first group of transmission assemblies 32 and the front and rear conveying lines are located at the same height. The transmission assembly 32 of the first group of transmission detection mechanisms 3 transmits the test piece 7 to be tested, the test piece 7 to be tested is positioned in the X-axis direction and the Y-axis direction through the positioning mechanism 4, and after the positioning is finished, the test piece 7 to be tested is subjected to insulation and voltage withstand test through the detection assembly 31.

In the process of testing the to-be-tested piece 7 by the first group of detection assemblies 31, the positioning mechanism 4 is reset, and the lifting mechanism 2 drives the frame 5 to move downwards continuously, so that the second group of transmission detection mechanisms 3 are abutted to the front and rear conveying lines, namely the second group of transmission assemblies 32 and the front and rear conveying lines are positioned at the same height. The transmission component 32 of the transmission detection mechanism 3 of the second group transmits the to-be-tested piece, the to-be-tested piece is positioned in the X axis direction and the Y axis direction through the positioning mechanism 4, and after the positioning is completed, the to-be-tested piece 7 is subjected to insulation voltage withstand test through the detection component 31.

The third group of transfer inspection mechanisms 3 is also caused to inspect the inspected piece 7 by the above steps.

When the first group of transmission detection mechanisms 3 detect, the lifting mechanism 2 drives the transmission detection mechanisms 3 to move in the third direction, so that the first group of transmission detection mechanisms 3 are abutted to the front and rear conveying lines, the tested test piece 7 which is already tested is conveyed to the output lines to be fed through the transmission assembly 32, then the tested test piece conveyed by the conveying lines is fed and detected, and the test piece is sequentially and circularly reciprocated.

In the description of the present utility model, furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.

It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.

The above embodiments are only for illustrating the technical concept and features of the present utility model, and are intended to enable those skilled in the art to understand the content of the present utility model and to implement the same, but are not intended to limit the scope of the present utility model, and all equivalent changes or modifications made according to the spirit of the present utility model should be included in the scope of the present utility model.

Claims (10)

1. The utility model provides an automatic lifting detection device, includes mount (1), its characterized in that still includes:

the lifting mechanism (2) is connected with the fixing frame (1);

the transmission detection mechanism (3), transmission detection mechanism (3) with elevating system (2) are connected, elevating system (2) can drive transmission detection mechanism (3) are in the motion of third direction, transmission detection mechanism (3) are provided with the multiunit to multiunit transmission detection mechanism (3) are distributed in the third direction.

2. The automatic lifting detection device according to claim 1, wherein the lifting mechanism (2) comprises a lifting motor (21) and a lifting belt (22), the lifting belt (22) is sleeved on a rotating shaft of the lifting motor (21), the lifting belt (22) is connected with the transmission detection mechanism (3), and the lifting motor (21) can drive the transmission detection mechanism (3) to move in a third direction in the process of driving the lifting belt (22) to rotate.

3. An automatic lifting detection device according to claim 2, characterized in that the lifting mechanism (2) further comprises a guide post (23), the guide post (23) is fixedly connected with the fixing frame (1) and is arranged along a third direction, the guide post (23) is connected with the transmission detection mechanism (3), and the transmission detection mechanism (3) can slide along the guide post (23).

4. An automatic lifting and lowering detection device according to claim 3, characterized in that the guide posts (23) and the lifting belt (22) are each provided with four groups, and that the guide posts (23) and the lifting belt (22) are each arranged near four corners of the transport detection mechanism (3) in a horizontal plane.

5. The automatic lifting detection device according to claim 1, further comprising a frame (5), wherein the frame (5) is connected to the lifting mechanism (2), the frame (5) is fixedly connected to a plurality of groups of the transmission detection mechanisms (3), and a plurality of groups of the transmission detection mechanisms (3) and the frame (5) move up and down integrally.

6. The automatic lifting detection device according to claim 5, wherein the transmission detection mechanism (3) comprises a transmission assembly (32) and a detection assembly (31), the transmission assembly (32) comprises a conveying belt (323) and a conveying motor (321) connected with the conveying belt (323), the conveying motor (321) is fixedly connected with the frame (5), an output shaft of the conveying motor (321) is connected with a rotating rod (322), the conveying belt (323) is sleeved on the rotating rod (322), and the conveying motor (321) drives the conveying belt (323) to rotate by rotating the rotating rod (322).

7. The automatic lifting and lowering detecting apparatus as claimed in claim 6, wherein said conveyor belt (323) is provided with a plurality of sets, and a plurality of sets of said conveyor belts (323) are arranged at equal distances on a horizontal plane.

8. The automatic lifting detection device according to claim 1, further comprising a positioning mechanism (4), wherein the positioning mechanism (4) is provided with two groups, and is located at left and right sides of the transmission direction of the transmission detection mechanism (3), the positioning mechanism (4) comprises an X-axis positioning assembly (41), the X-axis positioning assembly (41) comprises a first cylinder (411) and a first positioning block (412), the first cylinder (411) can stretch and retract in the X-axis direction, the first positioning block (412) is connected with the first cylinder (411), and the X-axis positioning assemblies (41) in the two groups of positioning mechanisms (4) can stretch and retract towards a test piece (7) to be tested at the same time, so that the test piece (7) to be tested is clamped and positioned.

9. The automatic lifting detection device according to claim 8, wherein the positioning mechanism (4) comprises a Y-axis positioning assembly (42), the Y-axis positioning assembly (42) comprises a stop cylinder (424) and a stop positioning block (425), and the stop cylinder (424) can drive the stop positioning block (425) to move in the X-axis direction.

10. The automatic lifting detection device according to claim 9, wherein the Y-axis positioning assembly (42) further comprises a second cylinder (421) and a third cylinder (422), the second cylinder (421) is connected with the frame (5), a telescopic rod of the second cylinder (421) is connected with the third cylinder (422), the second cylinder (421) can drive the third cylinder (422) to move in the Y-axis direction, the third cylinder (422) is connected with the second positioning block (423), and the third cylinder (422) can drive the second positioning block (423) to move in the X-axis direction.