CN220160585U - Automatic high-speed detection and sorting mechanism for LED plane support - Google Patents
Automatic high-speed detection and sorting mechanism for LED plane support Download PDFInfo
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- CN220160585U CN220160585U CN202321384554.7U CN202321384554U CN220160585U CN 220160585 U CN220160585 U CN 220160585U CN 202321384554 U CN202321384554 U CN 202321384554U CN 220160585 U CN220160585 U CN 220160585U
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- 238000001514 detection method Methods 0.000 title claims abstract description 34
- 239000002699 waste material Substances 0.000 claims abstract description 28
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 230000000903 blocking effect Effects 0.000 claims description 18
- 238000000926 separation method Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000002123 temporal effect Effects 0.000 description 2
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Abstract
The utility model discloses an automatic high-speed detection and sorting mechanism for an LED plane support, which comprises a visual detection device and a conveying frame and is characterized in that: the conveying frame is provided with a conveying line, a sorting line capable of swinging around the conveying frame, a swinging driving structure for driving the sorting line to swing, and a waste conveying structure and a qualified product conveying structure which are arranged at different positions. The utility model sends the waste into the waste conveying and guiding structure or sends the qualified products into the qualified product conveying and guiding structure through the swinging of the sorting line, the swinging distance of the sorting line is short, and parts such as a precise screw rod, a guide rail and the like are not needed, so that the sorting speed is high, and the cost is low.
Description
Technical Field
The utility model relates to LED plane support production equipment, in particular to an automatic high-speed detection and sorting mechanism for an LED plane support.
Background
The detection method is characterized in that products are required to be detected in the production process of the products, the detection modes are also various, some of the detection modes are manual, some of the detection modes are visual, some of the detection modes are scanning, and unqualified products are required to be selected after detection.
At present, detection and sorting equipment on the market adopts a conveying belt or a conveying roller to convey products, adopts a vision system to photograph the products and compare the products with stored standard images in the conveying process, then picks up unqualified products, and then adopts a mechanical arm to clamp the products out (possibly also adopts a sucker to suck) into a container for collecting waste products.
Because the motion space of the manipulator is far away and the positioning is accurate, the structure has the defects that: the detection speed is too slow, the detection efficiency is low, and the cost is high.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a high-speed detection and sorting mechanism for an automatic production line of an LED planar bracket.
The technical scheme adopted for solving the technical problems is as follows:
automatic high-speed detection sorting mechanism of LED plane support, including visual detection device and carriage, its characterized in that: the conveying frame is provided with a conveying line, a sorting line capable of swinging around the conveying frame, a swinging driving structure for driving the sorting line to swing, and a waste conveying structure and a qualified product conveying structure which are arranged at different positions.
The separation line comprises separation plates which are oppositely arranged, one end of each separation plate is hinged with the conveying frame, and the swing driving structure is connected with the other end of each separation plate.
The swing driving structure comprises a swing motor, a connecting rod and a swing plate, wherein the swing motor is arranged on the conveying frame, the swing plate is arranged on the swing motor, an eccentric shaft deviating from the rotating shaft of the swing motor is arranged on the swing plate, one end of the connecting rod is hinged with the eccentric shaft, and the other end of the connecting rod is hinged with the sorting plate.
The waste conveying and guiding structure comprises a waste guide plate arranged in the conveying frame and a waste collecting box arranged below the waste guide plate.
The qualified product conveying and guiding structure comprises a qualified product conveying plate, a qualified product conveying wheel, a qualified product conveying belt, a qualified product guide plate and a qualified product collecting box, wherein the qualified product conveying plate is arranged in parallel, the qualified product conveying wheel is arranged on the qualified product conveying plate, the qualified product conveying belt is arranged on the qualified product conveying wheel, the qualified product guide plate is arranged below the qualified product guide plate, the sorting line can convey qualified products to the qualified product conveying belt, and the qualified product conveying belt can convey qualified products to the qualified product collecting box through the qualified product guide plate.
The conveying frame is provided with a driving motor, and the conveying line and the sorting line are connected with the corresponding driving motor so as to drive the conveying line and the sorting line to work.
The conveying line comprises a plurality of conveying wheels and a conveying belt arranged on the conveying wheels, the conveying wheels are arranged on the conveying frame in a rotating mode through conveying shafts, the sorting line comprises a plurality of sorting wheels and sorting belts arranged on the sorting wheels, and the sorting wheels are arranged on the conveying frame in a rotating mode through sorting shafts.
The conveying frame is provided with a blocking motor and a blocking shaft capable of rotating, the blocking shaft is provided with a limiting plate capable of blocking products on the conveying line, and the blocking motor is fixedly connected with the blocking shaft.
The qualified product conveying and guiding structure further comprises a baffle plate fixed on the conveying frame.
The sorting line further comprises an auxiliary conveying line located above the sorting line.
The beneficial effects of the utility model are as follows: the utility model sends the waste into the waste conveying and guiding structure or sends the qualified products into the qualified product conveying and guiding structure through the swinging of the sorting line, the swinging distance of the sorting line is short, and parts such as a precise screw rod, a guide rail and the like are not needed, so that the sorting speed is high, and the cost is low.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a schematic view of another directional structure of the present utility model.
Detailed Description
Advantages and features of the present disclosure, as well as methods of practicing the same, will be elucidated by the following embodiments described with reference to the accompanying drawings. This disclosure may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Furthermore, the disclosure is limited only by the scope of the claims.
The shapes, sizes, proportions, angles, and numbers disclosed in the drawings for describing embodiments of the present disclosure are merely examples, and thus the present disclosure is not limited to the details shown. Like reference numerals refer to like elements throughout the specification. In the following description, when a detailed description of related known functions or configurations is determined to unnecessarily obscure the gist of the present disclosure, the detailed description will be omitted. Where the terms "comprising," "having," and "including" are used in this specification, other components may be added unless the term "only" is used. Unless indicated to the contrary, singular terms may include the plural.
In interpreting the elements, although not explicitly described, the elements are understood to include the scope of error.
In describing the positional relationship, for example, when the positional relationship is described as "on … …", "above … …", "below … …", and "adjacent to … …", unless "immediately" or "directly" is used, one or more portions may be arranged between two other portions.
In describing the temporal relationship, for example, when the temporal sequence is described as "after … …", "subsequent", "next", and "before … …", unless "just" or "direct" is used, a discontinuous condition may be included.
It will be understood that, although the terms "first," "second," etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
As those skilled in the art will fully appreciate, the features of the different embodiments of the present disclosure may be partially or fully coupled or combined with each other and may cooperate and be technically driven in various ways. Embodiments of the present disclosure may be performed independently of each other or may be performed together in an interdependent relationship.
Referring to fig. 1 and 2, the utility model discloses an automatic high-speed detection sorting mechanism for an LED plane support, which comprises a visual detection device 1 and a conveying frame, wherein the visual detection device 1 is arranged beside the conveying frame, a camera of the visual detection device 1 is positioned above the conveying frame, the conveying frame comprises two parallel conveying plates 2, and the conveying speed of the product is higher, so that a blocking motor 3 and a rotatable blocking shaft are preferably arranged on the conveying frame, a limiting plate 4 capable of blocking the product on the conveying line is arranged on the blocking shaft, the blocking motor 3 is fixedly connected with the blocking shaft, and the product is stopped on the conveying line for a short time through the limiting plate 4, so that the camera is convenient to shoot and compare, and the visual detection device 1 is an outsourced existing product, and therefore the technology and principle of the mechanism are not detailed.
The conveying frame is provided with a conveying line 111, a sorting line 222 capable of swinging around the conveying frame, a swinging driving structure for driving the sorting line 222 to swing, and a waste conveying structure and a qualified product conveying structure which are arranged at different positions, the conveying line 111 is connected with the sorting line 222 and can convey products to the sorting line 222, the sorting line 222 can enable the product output end of the sorting line 222 to be close to the waste conveying structure or the qualified product conveying structure through swinging, and after shooting and comparison, a control center can control the sorting line 222 to input the products into the waste conveying structure or the qualified product conveying structure.
As shown in the figure, the specific structure is as follows: the sorting line 222 comprises sorting plates 5 which are oppositely arranged, one end of each sorting plate 5 is hinged with the conveying frame, and the swing driving structure is connected with the other end of each sorting plate 5. The conveyor line 111 can be connected to the sorting line 222 in a flat manner so as to enable the conveyance of products, and the sorting deck 5 is rotatably connected to the conveyor frame by means of a hinge shaft, which is a common structure and will not be described in detail.
As shown in the figure, the swing driving structure comprises a swing motor 6, a connecting rod 7 and a swing plate 8 arranged on the swing motor 6, wherein the swing motor 6 is arranged on a conveying frame, an eccentric shaft (not shown in the figure) deviating from the rotating shaft of the swing motor 6 is arranged on the swing plate 8, one end of the connecting rod 7 is hinged with the eccentric shaft, the other end of the connecting rod 7 is hinged with the sorting plate 5, and through the structure, the swing motor 6 can drive the connecting rod 7 and the connecting rod 7 to drive the sorting plate 5 to move up and down through the eccentric shaft so as to be connected with a qualified product conveying structure or a waste conveying structure.
Specifically, the waste conveying and guiding structure comprises a waste guide plate (not shown in the figure) arranged in the conveying frame and a waste collecting box 11 positioned below the waste guide plate, and the waste guide plate is bent downwards so that waste can slide to the waste collecting box 11 along the waste guide plate by means of self gravity.
Specifically, the acceptable product conveying and guiding structure includes acceptable product conveying plates 12 arranged in parallel, acceptable product conveying wheels (not shown in the figure) arranged between the acceptable product conveying plates 12, acceptable product conveying belts 14 arranged on the acceptable product conveying wheels, acceptable product guide plates (not shown in the figure), and acceptable product collecting boxes 15 positioned below the acceptable product guide plates, the sorting line 222 can convey acceptable products onto the acceptable product conveying belts 14, the acceptable product conveying belts 14 can convey acceptable products onto the acceptable product collecting boxes 15 through the acceptable product guide plates, and preferably, the acceptable product conveying and guiding structure further includes baffle plates (not shown in the figure) fixed on a conveying frame, the acceptable product conveying plates prevent the acceptable products from being discharged in the conveying process, so that the acceptable product collecting boxes 15 are positioned at a position far away from the acceptable product collecting boxes 11 in order to be staggered with the acceptable product collecting boxes 11, a transmission structure is required to convey acceptable products onto the acceptable products, the structure of the acceptable product guide plates is similar to the structure principle of the acceptable product guide plates, and therefore, the acceptable product conveying plates 12, the acceptable product conveying wheels and the acceptable product conveying belt conveying belts 14 are in a specific connection relationship, and therefore, the detailed is not.
The conveying frame is provided with two driving motors 17, the corresponding driving motors 17 are connected with the conveying line 111 and the sorting line 222 through a belt transmission structure, so as to drive the conveying line 111 and the sorting line 222 to work, and the concrete structure of the utility model is as follows: the conveying line 111 comprises a plurality of conveying wheels and a conveying belt 20 arranged on the conveying wheels, the conveying wheels are rotatably arranged on the conveying frame through conveying shafts, the sorting line 222 comprises a plurality of sorting wheels and a sorting belt 23 arranged on the sorting wheels, and the sorting wheels are rotatably arranged on the sorting plates through sorting shafts.
In the above description, the conveying shaft, the conveying wheel arranged on the conveying shaft, and the conveying belt 20 arranged on the conveying wheel; the two sorting shafts provided on the sorting plate 5, the sorting wheel provided on the sorting shaft, and the sorting belt 23 provided on the sorting wheel are all conventional belt transmission structures, and thus the specific connection relationship is not described in detail.
As a preferred embodiment of the above structure, the sorting line 222 further includes an auxiliary conveying line (not shown) above the auxiliary conveying line 333, and the auxiliary conveying line 333 and the sorting line 222 are disposed at the same principle structure, and the auxiliary conveying line 333 includes a plurality of auxiliary conveying wheels and an auxiliary conveying belt disposed on the auxiliary conveying wheels, wherein the auxiliary conveying wheels are rotatably disposed on the sorting plate through an auxiliary conveying shaft, so that the product can be conveyed between the sorting belt 23 and the auxiliary conveying belt by being clamped therebetween, and thus the product is not stripped or deviated during the conveying process.
The automatic high-speed detection and sorting mechanism for the LED plane support provided by the embodiment of the utility model is described in detail, and specific examples are applied to illustrate the principle and the implementation mode of the utility model, and the description of the above examples is only used for helping to understand the method and the core idea of the utility model; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present utility model, the present description should not be construed as limiting the present utility model in view of the above.
Claims (10)
- Automatic high-speed detection sorting mechanism of LED plane support, including visual detection device and carriage, its characterized in that: the conveying frame is provided with a conveying line, a sorting line capable of swinging around the conveying frame, a swinging driving structure for driving the sorting line to swing, and a waste conveying structure and a qualified product conveying structure which are arranged at different positions.
- 2. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 1, wherein: the separation line comprises separation plates which are oppositely arranged, one end of each separation plate is hinged with the conveying frame, and the swing driving structure is connected with the other end of each separation plate.
- 3. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 2, wherein: the swing driving structure comprises a swing motor, a connecting rod and a swing plate, wherein the swing motor is arranged on the conveying frame, the swing plate is arranged on the swing motor, an eccentric shaft deviating from the rotating shaft of the swing motor is arranged on the swing plate, one end of the connecting rod is hinged with the eccentric shaft, and the other end of the connecting rod is hinged with the sorting plate.
- 4. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 1, wherein: the waste conveying and guiding structure comprises a waste guide plate arranged in the conveying frame and a waste collecting box arranged below the waste guide plate.
- 5. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 1, wherein: the qualified product conveying and guiding structure comprises a qualified product conveying plate, a qualified product conveying wheel, a qualified product conveying belt, a qualified product guide plate and a qualified product collecting box, wherein the qualified product conveying plate is arranged in parallel, the qualified product conveying wheel is arranged on the qualified product conveying plate, the qualified product conveying belt is arranged on the qualified product conveying wheel, the qualified product guide plate is arranged below the qualified product guide plate, the sorting line can convey qualified products to the qualified product conveying belt, and the qualified product conveying belt can convey qualified products to the qualified product collecting box through the qualified product guide plate.
- 6. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 2, wherein: the conveying frame is provided with a driving motor, and the conveying line and the sorting line are connected with the corresponding driving motor so as to drive the conveying line and the sorting line to work.
- 7. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 6, wherein: the conveying line comprises a plurality of conveying wheels and a conveying belt arranged on the conveying wheels, the conveying wheels are arranged on the conveying frame in a rotating mode through conveying shafts, the sorting line comprises a plurality of sorting wheels and sorting belts arranged on the sorting wheels, and the sorting wheels are arranged on the conveying frame in a rotating mode through sorting shafts.
- 8. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 1, wherein: the conveying frame is provided with a blocking motor and a blocking shaft capable of rotating, the blocking shaft is provided with a limiting plate capable of blocking products on the conveying line, and the blocking motor is fixedly connected with the blocking shaft.
- 9. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 5, wherein: the qualified product conveying and guiding structure further comprises a baffle plate fixed on the conveying frame.
- 10. The automatic high-speed detection and sorting mechanism for the LED planar support according to claim 7, wherein: the sorting line further comprises an auxiliary conveying line located above the sorting line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321384554.7U CN220160585U (en) | 2023-06-01 | 2023-06-01 | Automatic high-speed detection and sorting mechanism for LED plane support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321384554.7U CN220160585U (en) | 2023-06-01 | 2023-06-01 | Automatic high-speed detection and sorting mechanism for LED plane support |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220160585U true CN220160585U (en) | 2023-12-12 |
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ID=89066424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321384554.7U Active CN220160585U (en) | 2023-06-01 | 2023-06-01 | Automatic high-speed detection and sorting mechanism for LED plane support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220160585U (en) |
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2023
- 2023-06-01 CN CN202321384554.7U patent/CN220160585U/en active Active
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