CN220160156U - Treatment system for stevia rebaudiana leaf residues - Google Patents
Treatment system for stevia rebaudiana leaf residues Download PDFInfo
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- CN220160156U CN220160156U CN202321673433.4U CN202321673433U CN220160156U CN 220160156 U CN220160156 U CN 220160156U CN 202321673433 U CN202321673433 U CN 202321673433U CN 220160156 U CN220160156 U CN 220160156U
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- communicated
- stevia rebaudiana
- tube bundle
- rotating shaft
- treatment system
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- 244000228451 Stevia rebaudiana Species 0.000 title claims abstract description 50
- 235000006092 Stevia rebaudiana Nutrition 0.000 title claims abstract description 50
- 239000000428 dust Substances 0.000 claims abstract description 39
- 239000007921 spray Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims description 29
- 238000010298 pulverizing process Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 7
- 235000019202 steviosides Nutrition 0.000 abstract description 9
- UEDUENGHJMELGK-HYDKPPNVSA-N Stevioside Chemical compound O([C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@]12C(=C)C[C@@]3(C1)CC[C@@H]1[C@@](C)(CCC[C@]1([C@@H]3CC2)C)C(=O)O[C@H]1[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O1)O)[C@@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O UEDUENGHJMELGK-HYDKPPNVSA-N 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 8
- 229940013618 stevioside Drugs 0.000 abstract description 8
- OHHNJQXIOPOJSC-UHFFFAOYSA-N stevioside Natural products CC1(CCCC2(C)C3(C)CCC4(CC3(CCC12C)CC4=C)OC5OC(CO)C(O)C(O)C5OC6OC(CO)C(O)C(O)C6O)C(=O)OC7OC(CO)C(O)C(O)C7O OHHNJQXIOPOJSC-UHFFFAOYSA-N 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000003337 fertilizer Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000001035 drying Methods 0.000 description 12
- 238000004806 packaging method and process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000003756 stirring Methods 0.000 description 4
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000208838 Asteraceae Species 0.000 description 1
- 239000004383 Steviol glycoside Substances 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 235000021096 natural sweeteners Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000019411 steviol glycoside Nutrition 0.000 description 1
- 229930182488 steviol glycoside Natural products 0.000 description 1
- 150000008144 steviol glycosides Chemical class 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to the technical field of stevioside production, in particular to a treatment system for stevia rebaudiana leaf residues, which comprises a tube bundle dryer, wherein a discharge port of the tube bundle dryer is communicated with a pulverizer, a discharge port of the pulverizer is communicated with a cyclone separator, an exhaust port of the cyclone separator is communicated with a bag-type dust remover, the cyclone separator and the discharge port of the bag-type dust remover are respectively communicated with a discharge part, and an exhaust port of the bag-type dust remover is communicated with a fan; the dust discharge port of the tube bundle dryer is communicated with the spray tower. The processing system with the structure is reasonable in design, the whole process is automatically operated, the operation is simple, the safety is high, the working environment of workers is effectively improved, and meanwhile, the processed stevia rebaudiana is directly used for feed or fertilizer raw materials.
Description
Technical Field
The utility model relates to the technical field of stevioside production, in particular to a treatment system for stevia rebaudiana leaf residues.
Background
Steviol glycoside is a modern natural sweetener extracted from stevia rebaudiana leaves, a perennial herb of the family Compositae. The sweetness is 200-350 times of that of the sucrose, the calorie is only 1/300 of that of the sucrose, the taste is pure and is similar to that of the sucrose, and the sweet taste is realized, so that the edible safety is realized. The stevia rebaudiana leaf residue after stevioside extraction contains a large amount of protein, amino acid and other nutritional ingredients, in order to avoid resource waste, a rotary kiln is adopted to dry the part of leaf residue at present, and then the leaf residue is used as feed or fertilizer; the following problems exist when the rotary kiln is adopted for drying: on one hand, the leaf residues are heated unevenly, and the drying effect is affected; on the other hand, the heat generated during the drying of the rotary kiln is generated by burning natural gas, and the stevia rebaudiana dregs have large dust, so that dust explosion danger can be caused. Therefore, in view of the above problems, it is necessary to develop a treatment system for stevia rebaudiana leaf residues.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: aiming at the defects of the prior art, the processing system for the stevia rebaudiana leaf residues is provided, and the stevia rebaudiana leaf residues can be effectively processed by drying, crushing and the like by using the processing system, so that the working environment of workers is improved, and the dangerousness is reduced.
In order to solve the technical problems, the technical scheme of the utility model is as follows:
the processing system for stevia rebaudiana leaf residue comprises a tube bundle dryer, wherein a discharge port of the tube bundle dryer is communicated with a pulverizer, a discharge port of the pulverizer is communicated with a cyclone separator, an exhaust port of the cyclone separator is communicated with a bag-type dust remover, discharge ports of the cyclone separator and the bag-type dust remover are respectively communicated with a discharge part, and an exhaust port of the bag-type dust remover is communicated with a fan; and a dust discharge port of the tube bundle dryer is communicated with the spray tower.
As an improved technical scheme, the tube bundle dryer comprises a body, wherein the top of the body is provided with a dust exhaust port, one side of the body is provided with a feed port, and the feed port is communicated with a feed device; a discharge hole is formed in the other side of the body and is communicated with the pulverizer through a discharge device; the two ends of the tube bundle in the body are respectively provided with a rotating shaft with a hollow structure, and one end of the rotating shaft is communicated with a steam inlet tube through a rotary joint; the other end of the rotating shaft is connected with the motor, and the end part of the rotating shaft is communicated with the condensed water storage tank.
As an improved technical scheme, the feeding device is a feeding auger, and the discharging device is a discharging auger.
As an improved technical scheme, a plurality of turning plates are arranged on the outer wall of the tube bundle.
As an improved technical scheme, the discharging part comprises a discharging pipe, and a discharging valve is arranged on the discharging pipe.
As an improved technical scheme, the pulverizer comprises a base and a body fixedly connected with the base, wherein a feed inlet is formed in the top of the body, a discharge outlet is formed in the bottom of the body, a rotating shaft is arranged in the body, one end of the rotating shaft is connected with a motor, a plurality of pulverizing parts are arranged on the rotating shaft, and a filter screen is arranged below the pulverizing parts.
As an improved technical scheme, the crushing component comprises a plurality of partition plates arranged on the rotating shaft and a plurality of connecting rods arranged between the partition plates, a plurality of first crushing blades are arranged on the periphery of the partition plates, and a plurality of second crushing blades are movably arranged on the connecting rods.
As an improved technical scheme, a vibrating motor is arranged on the outer wall of the body corresponding to one end of the filter screen.
After the technical scheme is adopted, the utility model has the beneficial effects that:
the processing system for stevia rebaudiana leaf residue comprises a tube bundle dryer, wherein a discharge port of the tube bundle dryer is communicated with a pulverizer, a discharge port of the pulverizer is communicated with a cyclone separator, an exhaust port of the cyclone separator is communicated with a bag-type dust remover, the cyclone separator and the discharge port of the bag-type dust remover are respectively communicated with a discharge part, and an exhaust port of the bag-type dust remover is communicated with a fan; the dust discharge port of the tube bundle dryer is communicated with the spray tower. In actual production, stevia rebaudiana after stevioside extraction enters the inside of a body of a tube bundle dryer through a feeding device, hot steam is used for drying, the dried stevia rebaudiana enters the inside of a pulverizer through a discharging device, the pulverized leaf residue enters the inside of a cyclone separator under the action of a fan again, hot air carrying part of leaf residue dust after separation enters the inside of a bag-type dust collector again, leaf residue trapped by the bag-type dust collector and leaf residue separated and deposited by the cyclone separator enter the inside of a packaging bag through a discharging part for packaging, and leaf residue dust in the drying process of the tube bundle dryer enters the inside of a spray tower from a dust discharging port and is sprayed and absorbed through spray liquid and recycled. The processing system with the structure is reasonable in design, the whole process is automatically operated, the operation is simple, the safety is high, the working environment of workers is effectively improved, and meanwhile, the processed stevia rebaudiana is directly used for feed or fertilizer raw materials.
Because the tube bundle dryer comprises a body, the top of the body is provided with a dust discharge port, one side of the body is provided with a feed port, and the feed port is communicated with a feed device; a discharge hole is formed in the other side of the body and is communicated with the pulverizer through a discharge device; the two ends of the tube bundle in the body are respectively provided with a rotating shaft with a hollow structure, and one end of the rotating shaft is communicated with the steam inlet tube through a rotary joint; the other end of the rotating shaft is connected with the motor, and the end part of the rotating shaft is communicated with the condensed water storage tank. Stevia rebaudiana after stevioside draws gets into the body inside of tube bank desiccator through feeding auger, and steam advances in the pipe gets into a plurality of tube bundles along steam, and the tube bundle rotates and turns the inside stevia rebaudiana of body under the effect of motor, along with the heat exchange, the comdenstion water that forms after the steam heat transfer of tube bundle inside gets into the comdenstion water storage tank inside.
Because the feeding device is a feeding auger, the discharging device is a discharging auger. The feeding and discharging of stevia rebaudiana is facilitated through the feeding auger and the discharging auger.
Because the outer wall of the tube bundle is provided with a plurality of turning plates. Through the stirring board, realized turning over the stevia rebaudiana, the stevia rebaudiana of being convenient for is heated evenly, has improved drying efficiency greatly.
The discharging part comprises a discharging pipe, and a discharging valve is arranged on the discharging pipe. Through the discharge valve, the crushed leaf residues enter the packaging bag along the discharge pipeline, so that the packaging is completed. The discharging part is reasonable in design and is convenient for packaging stevia rebaudiana leaf residues.
Because rubbing crusher includes the base and with base fixed connection's body, the top of body is equipped with the feed inlet, and the bottom of body is equipped with the discharge gate, and the inside of body is equipped with the pivot, and the motor is connected to the one end of pivot, is equipped with a plurality of crushing parts in the pivot, and crushing part's below is equipped with the filter screen. Stevia rebaudiana after drying through the tube bundle dryer enters the inside of the pulverizer through the discharging auger, the motor drives the rotating shaft and the pulverizing part on the rotating shaft to rotate, and the stevia rebaudiana is pulverized by the pulverizing part and then passes through the filter screen to be discharged from the discharge port. The pulverizer with the structure is reasonable in design, and the stevia rebaudiana can be effectively pulverized.
Because crushing part is including setting up a plurality of division boards and a plurality of connecting rods of setting between a plurality of division boards in pivot, the periphery of division board is equipped with a plurality of first crushing blades, and the activity is equipped with a plurality of second crushing blades on the connecting rod. The pivot drives division board, connecting rod, first crushing blade and second under the effect of motor and smashes the blade and rotate, has realized effectively smashing the stevia rebaudiana through first crushing blade and second crushing blade, has realized the stirring mix to the stevia rebaudiana through division board and connecting rod, more helps smashing the stevia rebaudiana. The crushing part is reasonable in design, and the crushing efficiency is greatly improved.
And a vibrating motor is arranged on the outer wall of the body corresponding to one end of the filter screen. When the crushed leaf residue is discharged, accumulation can occur on the filter screen, and the discharge of the accumulated leaf residue is facilitated by the vibrating force of the vibrating motor.
Drawings
FIG. 1 is a schematic diagram of a spray drying system for stevioside production according to the present utility model;
FIG. 2 is a schematic view of the tube bundle dryer of FIG. 1;
FIG. 3 is a schematic view of the pulverizer of FIG. 1;
the device comprises a 1-tube bundle dryer, a 10-dust discharge port, a 11-feed port, a 12-discharge port, a 13-tube bundle, a 130-turning plate, a 14-rotating shaft, a 2-pulverizer, a 20-base, a 21-body, a 210-feed port, a 211-discharge port, a 212-rotating shaft, a 213-pulverizing part, a 2130-partition plate, a 2131-connecting rod, a 2132-first pulverizing blade, a 2133-second pulverizing blade, a 214-filter screen, a 3-cyclone separator, a 4-bag dust collector, a 5-discharge part, a 50-discharge pipe, a 51-discharge valve, a 6, 7-fan, an 8-spray tower, a 9-rotating joint, a 15-steam inlet pipe, a 16, a 20-motor, a 17-condensate storage tank, an 18-feed device, a 19-discharge device and a 22-vibration motor.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The processing system for stevia rebaudiana leaf residue is shown in the common mode in fig. 1-3, and comprises a tube bundle dryer 1, wherein a discharge port of the tube bundle dryer 1 is communicated with a pulverizer 2, a discharge port of the pulverizer 2 is communicated with a cyclone separator 3, an exhaust port of the cyclone separator 3 is communicated with a bag-type dust remover 4, discharge ports of the cyclone separator 3 and the bag-type dust remover 4 are respectively communicated with a discharge part 5 (comprising a discharge pipe 50, a discharge valve 51 is arranged on the discharge pipe), and an exhaust port of the bag-type dust remover 4 is communicated with a fan 6; the dust exhaust port of the tube bundle dryer 1 is communicated with a spray tower 8 (comprising a tower body, wherein a dust inlet is arranged on one side of the bottom of the tower body, and a plurality of spray pipes are arranged above the interior of the tower body).
In actual production, stevia rebaudiana after stevioside extraction enters the inside of a body of a tube bundle dryer through a feeding device, hot steam is used for drying, the dried stevia rebaudiana enters the inside of a pulverizer through a discharging device, the pulverized leaf residue enters the inside of a cyclone separator under the action of a fan again, hot air carrying part of leaf residue dust after separation enters the inside of a bag-type dust collector again, leaf residue trapped by the bag-type dust collector and leaf residue separated and deposited by the cyclone separator enter the inside of a packaging bag through a discharging part for packaging, and leaf residue dust in the drying process of the tube bundle dryer enters the inside of a spray tower from a dust discharging port and is sprayed and absorbed through spray liquid and recycled. The processing system with the structure is reasonable in design, the whole process is automatically operated, the operation is simple, the safety is high, the working environment of workers is effectively improved, and meanwhile, the processed stevia rebaudiana is directly used for feed or fertilizer raw materials.
Wherein the tube bundle dryer 1 comprises a body, a dust exhaust port 10 is arranged at the top of the body, a feed port 11 is arranged at one side of the body, and the feed port 11 is communicated with a feed device 18 (a feed auger); the other side of the body is provided with a discharge hole 12, and the discharge hole 12 is communicated with the pulverizer 2 through a discharge device 19; the two ends of the tube bundle 13 in the body are respectively provided with a rotating shaft 14 with a hollow structure, wherein the rotating shaft at one end is communicated with a steam inlet tube 15 through a rotary joint 9; the other end of the rotating shaft 14 is connected with a motor 16, and the end part of the rotating shaft 14 is communicated with a condensate water storage tank 17. Stevia rebaudiana after stevioside draws gets into the body inside of tube bank desiccator through feeding auger, and steam advances in the pipe gets into a plurality of tube bundles along steam, and the tube bundle rotates and turns the inside stevia rebaudiana of body under the effect of motor, along with the heat exchange, the comdenstion water that forms after the steam heat transfer of tube bundle inside gets into the comdenstion water storage tank inside.
Wherein a plurality of baffles 130 are provided on the outer wall of the tube bundle 13. Through the stirring board, realized turning over the stevia rebaudiana, the stevia rebaudiana of being convenient for is heated evenly, has improved drying efficiency greatly.
Wherein rubbing crusher 2 includes base 20 and with base 20 fixed connection's 21 body, the top of body is equipped with feed inlet 210, and the bottom of body 21 is equipped with discharge gate 211, and the inside of body 21 is equipped with pivot 212, and motor 20 is connected to the one end of pivot 212, is equipped with a plurality of crushing parts 213 in the pivot 212, and the below of crushing part 213 is equipped with filter screen 214. Stevia rebaudiana after drying through the tube bundle dryer enters the inside of the pulverizer through the discharging auger, the motor drives the rotating shaft and the pulverizing part on the rotating shaft to rotate, and the stevia rebaudiana is pulverized by the pulverizing part and then passes through the filter screen to be discharged from the discharge port. The pulverizer with the structure is reasonable in design, and the stevia rebaudiana can be effectively pulverized.
Wherein the crushing member 213 comprises a plurality of dividing plates 2130 disposed on a rotation shaft and a plurality of connecting rods 2131 disposed between the plurality of circular dividing plates 2130, wherein a plurality of first crushing blades 2132 are disposed on the periphery of the dividing plates 2130, and a plurality of second crushing blades 2133 are movably disposed on the connecting rods 2131. The pivot drives division board, connecting rod, first crushing blade and second under the effect of motor and smashes the blade and rotate, has realized effectively smashing the stevia rebaudiana through first crushing blade and second crushing blade, has realized the stirring mix to the stevia rebaudiana through division board and connecting rod, more helps smashing the stevia rebaudiana. The crushing part is reasonable in design, and the crushing efficiency is greatly improved.
Wherein, the outer wall of the body corresponding to one end of the filter screen 214 is provided with a vibration motor 22. When the crushed leaf residue is discharged, accumulation can occur on the filter screen, and the discharge of the accumulated leaf residue is facilitated by the vibrating force of the vibrating motor.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (8)
1. A treatment system for stevia rebaudiana leaf residue, characterized in that: the device comprises a tube bundle dryer, wherein a discharge port of the tube bundle dryer is communicated with a pulverizer, a discharge port of the pulverizer is communicated with a cyclone separator, an exhaust port of the cyclone separator is communicated with a bag-type dust remover, discharge ports of the cyclone separator and the bag-type dust remover are respectively communicated with a discharge part, and an exhaust port of the bag-type dust remover is communicated with a fan; and a dust discharge port of the tube bundle dryer is communicated with the spray tower.
2. The treatment system for stevia rebaudiana leaf residue of claim 1, wherein: the tube bundle dryer comprises a body, wherein the top of the body is provided with a dust exhaust port, one side of the body is provided with a feed port, and the feed port is communicated with a feed device; a discharge hole is formed in the other side of the body and is communicated with the pulverizer through a discharge device; the two ends of the tube bundle in the body are respectively provided with a rotating shaft with a hollow structure, and one end of the rotating shaft is communicated with a steam inlet tube through a rotary joint; the other end of the rotating shaft is connected with the motor, and the end part of the rotating shaft is communicated with the condensed water storage tank.
3. The treatment system for stevia rebaudiana leaf residue of claim 2, wherein: the feeding device is a feeding auger, and the discharging device is a discharging auger.
4. The treatment system for stevia rebaudiana leaf residue of claim 2, wherein: a plurality of turning plates are arranged on the outer wall of the tube bundle.
5. The treatment system for stevia rebaudiana leaf residue of claim 1, wherein: the discharging part comprises a discharging pipe, and a discharging valve is arranged on the discharging pipe.
6. The treatment system for stevia rebaudiana leaf residue of claim 1, wherein: the pulverizer comprises a base and a body fixedly connected with the base, wherein a feed inlet is formed in the top of the body, a discharge outlet is formed in the bottom of the body, a rotating shaft is arranged in the body, one end of the rotating shaft is connected with a motor, a plurality of pulverizing parts are arranged on the rotating shaft, and a filter screen is arranged below the pulverizing parts.
7. The treatment system for stevia rebaudiana bertoni leaf residue of claim 6, wherein: the crushing part comprises a plurality of partition plates arranged on the rotating shaft and a plurality of connecting rods arranged between the partition plates, a plurality of first crushing blades are arranged on the periphery of the partition plates, and a plurality of second crushing blades are movably arranged on the connecting rods.
8. The treatment system for stevia rebaudiana bertoni leaf residue of claim 6, wherein: and a vibrating motor is arranged on the outer wall of the body corresponding to one end of the filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321673433.4U CN220160156U (en) | 2023-06-28 | 2023-06-28 | Treatment system for stevia rebaudiana leaf residues |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321673433.4U CN220160156U (en) | 2023-06-28 | 2023-06-28 | Treatment system for stevia rebaudiana leaf residues |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220160156U true CN220160156U (en) | 2023-12-12 |
Family
ID=89058724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321673433.4U Active CN220160156U (en) | 2023-06-28 | 2023-06-28 | Treatment system for stevia rebaudiana leaf residues |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220160156U (en) |
-
2023
- 2023-06-28 CN CN202321673433.4U patent/CN220160156U/en active Active
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