CN220156963U - Automatic paster detection device of electronic component - Google Patents
Automatic paster detection device of electronic component Download PDFInfo
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- CN220156963U CN220156963U CN202321605462.7U CN202321605462U CN220156963U CN 220156963 U CN220156963 U CN 220156963U CN 202321605462 U CN202321605462 U CN 202321605462U CN 220156963 U CN220156963 U CN 220156963U
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- 238000001514 detection method Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000012544 monitoring process Methods 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims abstract 8
- 230000000087 stabilizing effect Effects 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 230000010354 integration Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 7
- 239000013589 supplement Substances 0.000 abstract description 3
- 239000000306 component Substances 0.000 description 37
- 239000000047 product Substances 0.000 description 11
- 230000002950 deficient Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of patch detection devices, and discloses an automatic patch detection device for electronic elements, which comprises a bottom plate, wherein a main support is arranged on the upper side of the bottom plate, a conveyor belt is arranged in front of the main support and used for conveying the electronic elements, a top plate is arranged on the top of the main support, a monitoring mechanism is arranged on the bottom side of the top plate, a supporting frame is vertically arranged on the upper side of the bottom plate, a pushing mechanism is arranged on the side part of the supporting frame, a slideway is arranged on the lower side of the pushing mechanism, and a containing basket is arranged in the slideway in a sliding manner; the electronic element moves along with the conveyor belt, in the process, the electronic element is photographed by the industrial camera, the light source in the light shield is utilized to supplement light for the electronic element, and the light shield itself blocks external stray light, so that the image photographed by the industrial camera is clearer; the device has realized carrying out automated inspection to electronic component paster after, has improved detection efficiency, reduces the cost of labor.
Description
Technical Field
The utility model relates to the technical field of patch detection devices, in particular to an automatic patch detection device for electronic elements.
Background
The automatic chip mounter is equipment which can automatically paste auxiliary materials to a product to be attached through microcomputer control. The surface mount technology is a surface mounting technology, is a technology and a process which are popular in the electronic assembly industry at present, and is a circuit mounting technology for mounting a pin-free or short-lead surface mounting component on the surface of a printed circuit board or the surface of other substrates, and performing welding assembly by a reflow soldering or dip soldering method and the like. The patch product carries out patch quality detection through the camera. The method has the advantages of high production speed, reduced production cost, energy conservation, environmental protection and the like.
After the traditional automatic paster device works, unapplied or other unapplied defective products are selected by naked eyes by the naked eyes, defective products are taken away, the efficiency is low, and the defective products are easy to flow out due to negligence and enter the next working procedure; therefore, the existing requirements are not met, and an automatic patch detection device for electronic components is provided.
Disclosure of Invention
The utility model provides an automatic electronic component patch detection device, which has the beneficial effects that the problems that after the traditional automatic patch device in the background technology is finished, unapplied patches or other unapplied defective products are selected by naked eyes, defective products are taken away, the efficiency is low, defective products are easy to flow out due to negligence, and the next procedure is carried out are solved.
The utility model provides the following technical scheme: the utility model provides an automatic paster detection device of electronic component, includes the bottom plate, the main support is installed to the bottom plate upside, main support front side sliding mounting has the conveyer belt for conveying electronic component, the roof is installed at the main support top, the roof downside is provided with monitoring facilities, the support frame is installed perpendicularly to the bottom plate upside, support frame lateral part is provided with pushing mechanism, pushing mechanism installs the slide in the downside, slide internally sliding mounting has the basket of accomodating.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the pushing mechanism comprises a fixed plate and a motor, the fixed plate is connected with the side part of the supporting frame, the motor is fixedly installed at the bottom of the fixed plate, a cam is rotatably installed at the top of the fixed plate, and the motor drives the cam to rotate.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the fixed plate front end integration vertical connection limiting plate, the sliding grafting in limiting plate middle part has the reciprocating lever, the reciprocating lever is the level setting, the one end of reciprocating lever is connected with the interlock pole, the interlock pole tip with cam lateral wall contact.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the middle part cover of reciprocating lever is equipped with the spring, the spring is located the limiting plate with between the interlock pole, the reciprocating lever other end is installed and is dialled the flitch, the material plate is the level and vertically sets up.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the conveyer belt sets up to electronic conveyer belt, the conveyer belt is whole to be located the main support with support between the frame, when the reciprocating rod removes, the kickoff dials off unqualified electronic component.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the monitoring mechanism comprises an industrial camera for detecting the electronic element and a light shield provided with a light source module, wherein the industrial camera is arranged at the bottom side of the top plate, a camera of the industrial camera corresponds to the conveyor belt, and the light shield is arranged at the bottom of the industrial camera.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the storage basket comprises a support frame and a placement box, wherein two sides of the placement box are connected with the support frame, and the support frame is slidably mounted inside the slide way.
As an alternative scheme of the automatic patch detection device for electronic components, the utility model comprises the following steps: the side part of the support frame is connected with a stabilizing plate, the stabilizing plate is provided with a slotted hole, the side part of the slide way is provided with a fixing hole, and the fixing hole and the inner part of the slotted hole are inserted with stabilizing bolts.
The utility model has the following beneficial effects:
1. according to the automatic patch detection device for the electronic element, the electronic element moves along with the conveyor belt, in the process, the monitoring mechanism at the upper end of the top plate detects the electronic element, the electronic element is photographed by the industrial camera, the light source in the light shield is utilized to supplement light for the electronic element, and the light shield blocks external stray light, so that an image photographed by the industrial camera is clearer; the device realizes automatic detection after the electronic element is attached, replaces manual naked eye detection, improves detection efficiency, and reduces labor cost.
2. According to the automatic electronic component patch detection device, when an unqualified electronic component is detected, the motor drives the fixing plate and the limiting plate, so that the reciprocating rod moves, the reciprocating rod drives the stirring plate to stir off the unqualified electronic component, the electronic component enters the containing basket arranged on the lower side of the pushing mechanism after being stirred off, the loss of the electronic component is reduced, meanwhile, the step of manually watching is omitted, and the unqualified electronic component is taken out, so that the detection efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic perspective view of a pushing mechanism according to the present utility model.
Fig. 3 is a schematic side view of the pushing mechanism of the present utility model.
Fig. 4 is a schematic perspective view of a monitoring mechanism according to the present utility model.
Fig. 5 is a schematic perspective view of a receiving basket according to the present utility model.
Fig. 6 is a schematic view of a basket fixing structure according to the present utility model.
In the figure: 100. a bottom plate; 110. a main support; 120. a conveyor belt; 130. a top plate; 140. a support frame; 200. a monitoring mechanism; 210. an industrial camera; 220. a light shield; 300. a pushing mechanism; 310. a fixing plate; 320. a motor; 330. a cam; 340. a limiting plate; 350. a reciprocating lever; 351. a spring; 360. a linkage rod; 370. a kick-out plate; 400. a slideway; 410. a storage basket; 420. a support frame; 430. a stabilizing plate; 440. a slot hole; 450. a fixing hole; 460. placing a box; 470. and stabilizing the bolt.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
The embodiment is intended to facilitate solving the problems that after the conventional automatic chip mounter is operated, the unapplied or other unapplied defective products are selected by naked eyes, defective products are removed, the efficiency is low, defective products are easy to flow out due to negligence, and the next process problem is caused, please refer to fig. 1-, an automatic chip mounter for electronic components comprises a bottom plate 100, a main support 110 is mounted on the upper side of the bottom plate 100, a conveyor belt 120 is slidably mounted in front of the main support 110 for conveying electronic components, a top plate 130 is mounted on the top of the main support 110, a monitoring mechanism 200 is arranged on the bottom side of the top plate 130, a supporting rack 140 is vertically mounted on the upper side of the bottom plate 100, a pushing mechanism 300 is arranged on the side of the supporting rack 140, a slideway 400 is mounted on the lower side of the pushing mechanism 300, and a storage basket 410 is slidably mounted in the slideway 400.
The pushing mechanism 300 comprises a fixed plate 310 and a motor 320, the fixed plate 310 is connected with the side part of the supporting frame 140, the motor 320 is fixedly arranged at the bottom of the fixed plate 310, a cam 330 is rotatably arranged at the top of the fixed plate 310, and the motor 320 drives the cam 330 to rotate. The front end of the fixed plate 310 is integrally and vertically connected with the limiting plate 340, the middle part of the limiting plate 340 is slidably inserted with the reciprocating rod 350, the reciprocating rod 350 is horizontally arranged, one end of the reciprocating rod 350 is connected with the linkage rod 360, and the end part of the linkage rod 360 is contacted with the side wall of the cam 330.
The middle part of the reciprocating rod 350 is sleeved with a spring 351, the spring 351 is positioned between the limiting plate 340 and the linkage rod 360, the other end of the reciprocating rod 350 is provided with a material stirring plate 370, and the material stirring plate 370 is arranged horizontally and vertically. The conveyor belt 120 is configured as an electric conveyor belt 120, and the conveyor belt 120 is integrally located between the main frame 110 and the support frame 140, and when the reciprocating lever 350 moves, the blanking plate 370 dials off the defective electronic components.
In this embodiment: through when detecting unqualified electronic components, motor 320 drives fixed plate 310 and limiting plate 340 for reciprocating lever 350 moves, and reciprocating lever 350 drives and dials flitch 370 and dials unqualified electronic components, dials back electronic components and gets into the storage basket 410 that pushing equipment 300 downside was installed, has reduced electronic components's loss, has also saved the step that needs the manual work to watch at the same time, takes out unqualified electronic components, has improved detection efficiency.
Example 2
The present embodiment is intended to facilitate solving the detection problem after electronic component mounting, and is an improvement made on the basis of embodiment 1, specifically referring to fig. 1-4, the electronic component mounting device comprises a bottom plate 100, a main support 110 is mounted on the upper side of the bottom plate 100, a conveyor belt 120 is slidably mounted in front of the main support 110 and is used for conveying electronic components, a top plate 130 is mounted on the top of the main support 110, a monitoring mechanism 200 is disposed on the bottom side of the top plate 130, a supporting frame 140 is vertically mounted on the upper side of the bottom plate 100, a pushing mechanism 300 is disposed on the side of the supporting frame 140, a slide 400 is mounted on the lower side of the pushing mechanism 300, and a storage basket 410 is slidably mounted inside the slide 400.
The monitoring mechanism 200 includes an industrial camera 210 for detecting electronic components and a light shield 220 to which a light source module is mounted, the industrial camera 210 is disposed at the bottom side of the top plate 130, a camera of the industrial camera 210 corresponds to the conveyor belt 120, and the light shield 220 is mounted at the bottom of the industrial camera 210.
The industrial camera is the most core component of the machine vision system, and the essential function of the industrial camera is to convert an optical signal into an ordered electric signal, and then to convert the signal into an analog-to-digital signal and send the analog-to-digital signal to a processor to finish the processing, analysis and recognition of an image. The selection of an appropriate industrial camera is an important element of the design of a machine vision system, and the type of the industrial camera directly determines the resolution and the quality of the acquired image and is directly related to the running mode of the whole system. In the specific setting, other industrial cameras can be selected according to actual requirements, and monitoring related industrial cameras and electrical components are all known in the art, so that detailed description is omitted in this embodiment
The storage basket 410 comprises a support frame 420 and a placement box 460, wherein two sides of the placement box 460 are connected with the support frame 420, and the support frame 420 is slidably installed inside the slideway 400. The side of the support frame 420 is connected with a stabilizing plate 430, the stabilizing plate 430 is provided with a slotted hole 440, the side of the slideway 400 is provided with a fixing hole 450, and the fixing hole 450 and the slotted hole 440 are internally inserted with a stabilizing bolt 470.
In this embodiment: the electronic components move along with the conveyor belt 120, in the process, the monitoring mechanism 200 at the upper end of the top plate 130 detects the electronic components, the electronic components are photographed by the industrial camera 210, the light sources in the light shield 220 are utilized to supplement light for the electronic components, and the light shield 220 blocks external stray light, so that the image photographed by the industrial camera 210 is clearer; the device realizes automatic detection after the electronic element is attached, replaces manual naked eye detection, improves detection efficiency, and reduces labor cost.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (8)
1. An automatic patch detection device for electronic components, comprising a bottom plate (100), characterized in that: main support (110) are installed to bottom plate (100) upside, conveyer belt (120) are installed in main support (110) front side sideslip for conveying electronic component, roof (130) are installed at main support (110) top, roof (130) downside is provided with monitoring facilities (200), support frame (140) are installed perpendicularly to bottom plate (100) upside, support frame (140) lateral part is provided with pushing mechanism (300), slide (400) are installed to pushing mechanism (300) downside, slide (400) inside slidable mounting has accomodates basket (410).
2. An automatic electronic component mounting inspection apparatus according to claim 1, wherein: the pushing mechanism (300) comprises a fixed plate (310) and a motor (320), the fixed plate (310) is connected with the side portion of the supporting frame (140), the motor (320) is fixedly installed at the bottom of the fixed plate (310), a cam (330) is rotatably installed at the top of the fixed plate (310), and the motor (320) drives the cam (330) to rotate.
3. An automatic electronic component mounting inspection apparatus according to claim 2, wherein: the fixed plate (310) front end integration perpendicular connection limiting plate (340), limiting plate (340) middle part slip grafting has reciprocating lever (350), reciprocating lever (350) are the level setting, one end of reciprocating lever (350) is connected with trace (360), trace (360) tip with cam (330) lateral wall contact.
4. An automatic electronic component mounting inspection apparatus according to claim 3, wherein: the middle part cover of reciprocating lever (350) is equipped with spring (351), spring (351) are located limiting plate (340) with between trace (360), feed plate (370) are installed to reciprocating lever (350) other end, feed plate (370) are the level vertical setting.
5. An automatic electronic component mounting inspection apparatus according to claim 4, wherein: the conveyor belt (120) is arranged as an electric conveyor belt (120), the conveyor belt (120) is integrally arranged between the main support (110) and the support frame (140), and when the reciprocating rod (350) moves, the material shifting plate (370) shifts off unqualified electronic components.
6. An automatic electronic component mounting inspection apparatus according to claim 1, wherein: the monitoring mechanism (200) comprises an industrial camera (210) for detecting electronic elements and a light shield (220) provided with a light source module, wherein the industrial camera (210) is arranged at the bottom side of the top plate (130), a camera of the industrial camera (210) corresponds to the conveyor belt (120), and the light shield (220) is arranged at the bottom of the industrial camera (210).
7. An automatic electronic component mounting inspection apparatus according to claim 1, wherein: the storage basket (410) comprises a support frame (420) and a placement box (460), wherein two sides of the placement box (460) are connected with the support frame (420), and the support frame (420) is slidably installed inside the slide way (400).
8. The automatic electronic component mounting and inspection device according to claim 7, wherein: the side of the support frame (420) is connected with a stabilizing plate (430), the stabilizing plate (430) is provided with a slotted hole (440), the side of the slide rail (400) is provided with a fixing hole (450), and the fixing hole (450) and the slotted hole (440) are internally inserted with a stabilizing bolt (470).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321605462.7U CN220156963U (en) | 2023-06-25 | 2023-06-25 | Automatic paster detection device of electronic component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321605462.7U CN220156963U (en) | 2023-06-25 | 2023-06-25 | Automatic paster detection device of electronic component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220156963U true CN220156963U (en) | 2023-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321605462.7U Active CN220156963U (en) | 2023-06-25 | 2023-06-25 | Automatic paster detection device of electronic component |
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| Country | Link |
|---|---|
| CN (1) | CN220156963U (en) |
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2023
- 2023-06-25 CN CN202321605462.7U patent/CN220156963U/en active Active
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