CN220068685U

CN220068685U - Pastry steaming integrated processing system

Info

Publication number: CN220068685U
Application number: CN202321704932.5U
Authority: CN
Inventors: 李勇; 姜国志; 史荣生; 赵云鹏
Original assignee: Dezhou Henghui Machinery Co ltd
Current assignee: Dezhou Henghui Machinery Co ltd
Priority date: 2023-06-30
Filing date: 2023-06-30
Publication date: 2023-11-24
Anticipated expiration: 2033-06-30

Abstract

The utility model relates to the field of food processing equipment, in particular to a flour-mixing and steaming integrated processing system, which comprises a flour-mixing bin, a flour-steaming bin and a chain conveying mechanism arranged in the flour-mixing bin and the flour-steaming bin, wherein the chain conveying mechanism comprises fixed chain wheels for supporting chains, chains and trays arranged on the chains, the fixed chain wheels are respectively arranged on the upper side and the lower side in the flour-mixing bin, a vertically movable mounting plate is arranged in the flour-mixing bin, first adjusting chain wheels and second adjusting chain wheels are vertically arranged at intervals on the mounting plate, the chains bypass the fixed chain wheels on the upper side of the mounting plate and then extend to the flour-steaming bin, and the chains bypass the second adjusting chain wheels and then extend out of the flour-mixing bin from a part deviating from the flour-steaming bin.

Description

Pastry steaming integrated processing system

Technical Field

The utility model relates to the field of food processing equipment, in particular to a pastry steaming integrated processing system.

Background

When steamed bread, flour cake and other flour food are processed, a steaming integrated processing device is often used for production operation, such as a steaming, steaming and airing integrated machine of steamed bread disclosed in patent publication No. CN205052679U, which drives the steamed bread to move in a steaming area, a steaming area and an airing area through a conveying chain. In the prior art, the adjustment of the dough steaming time of the dough product in the dough area is realized by controlling the movement speed of the chain in a multi-way manner, and the dough steaming time of the dough steaming area is synchronously adjusted when the dough steaming time of the dough area is adjusted due to the fact that the movement speeds of the chains of the dough area and the dough steaming area are consistent, so that the flexibility of adjusting the dough time is poor.

When the device is in actual use, the device is improved on another type of steaming equipment with vertically arranged chains in the prior art, such as a dough sheet continuous proofing device disclosed in a patent publication No. CN204519045U, the chains are approximately vertically and repeatedly distributed in a proofing area, and the device optimizes and improves the installation structure of the chains in a proofing cabin based on the vertical arrangement mode of the chains so as to solve the problems in the prior art.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a pastry steaming integrated processing system, which can adjust the moving path of the chain in a dough warehouse by optimally arranging chain wheels matched with the chain and moving by utilizing movable adjusting chain wheels, thereby effectively solving the problems in the prior art.

In order to solve the problems, the utility model provides a flour-mixing and steaming integrated processing system, which comprises a flour-mixing bin, a flour-steaming bin and a chain conveying mechanism arranged in the flour-mixing bin and the flour-steaming bin, wherein the chain conveying mechanism comprises fixed chain wheels for supporting a chain, the chain and a tray arranged on the chain, the fixed chain wheels are respectively arranged on the upper side and the lower side in the flour-mixing bin, vertically movable mounting plates are arranged in the flour-mixing bin, first adjusting chain wheels and second adjusting chain wheels are arranged in the mounting plates at intervals along the vertical direction, the chain bypasses the fixed chain wheels on the upper side of the mounting plates and then extends to the flour-steaming bin after bypassing the first adjusting chain wheels, and the chain extends out of the flour-mixing bin from a part deviating from the flour-steaming bin after bypassing the fixed chain wheels on the lower side of the mounting plates.

Further, a fixed chain wheel on the upper side of the dough steaming bin, which is away from the dough steaming bin, is connected with a dough steaming adjusting motor, and a fixed chain wheel on the upper side of the dough steaming bin, which is towards the dough steaming bin, is connected with a dough steaming adjusting motor; the chain conveying mechanism further comprises a driving motor arranged on one side of the steaming face bin, which is away from the proofing face bin, and the driving motor is connected with a fixed sprocket for the chain to bypass.

Further, the mounting plate is provided with a gear, a rack is arranged in the proofing cabin, and the processing system further comprises an encoder connected with the gear.

Further, the dough standing adjusting motor and the dough steaming adjusting motor are respectively provided with an encoder.

Further, the dough steaming bin is provided with a lower disc fixed chain wheel set on one side deviating from the dough steaming bin, the lower disc fixed chain wheel set comprises a liftable fixed plate, lower disc chain wheels arranged on the upper side and the lower side of the fixed plate respectively, and a lower disc motor connected with the upper lower disc chain wheels, the lower disc fixed chain wheel set further comprises four fixed chain wheels arranged on four corners of the fixed plate respectively, a chain is wound at the tops of the lower disc chain wheels on the upper side of the fixed plate, and the chain is wound at the tops of the fixed chain wheels on the lower side of the fixed plate.

Further, the fixing plate is arranged to be liftable through a screw rod lifter.

Further, fixed chain wheels are respectively arranged at the upper side and the lower side in the steaming face bin, an adjusting plate capable of moving up and down is arranged in the steaming face bin, and a first adjusting chain wheel and a second adjusting chain wheel are respectively arranged at the upper side and the lower side of the adjusting plate; the chain bypasses the fixed sprocket wheel on the upper side of the adjusting plate, then bypasses the first adjusting sprocket wheel, then extends out of the steaming face bin from a part deviating from the steaming face bin, and after bypassing the fixed sprocket wheel on the lower side of the adjusting plate, the chain bypasses the second adjusting sprocket wheel, then extends to the lower side of the steaming face bin.

Further, a humidity sensor is arranged in the awake face bin.

Further, an exhaust pipe is arranged at the top of the proofing cabin, and an exhaust valve capable of being opened and closed is arranged on the exhaust pipe.

Further, an exhaust pipe is arranged at the top of the steaming face bin, and an exhaust valve capable of being opened and closed is arranged on the exhaust pipe.

The utility model has the beneficial effects that the chain wheels matched with the chains are optimally arranged, so that the movable adjusting chain wheel can be utilized to move to adjust the moving path of the chains in the awake face bin, and the problems in the prior art are effectively solved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:

fig. 1 is a schematic structural diagram of an embodiment of the present utility model.

Fig. 2 is a schematic side cross-sectional view of the embodiment of fig. 1.

Fig. 3 is a schematic circuit diagram of the chain in the embodiment shown in fig. 1.

Wherein: 1. a dough-proofing bin; 2. steaming the noodle bin; 3. a fixed sprocket; 4. a chain; 5. a mounting plate; 6. a first adjustment sprocket; 7. a second adjustment sprocket; 8. a proofing surface adjusting motor; 9. steaming a surface to adjust a motor; 10. an active motor; 11. a gear; 12. a rack; 13. a fixing plate; 14. a lower disc sprocket; 15. a lower disc motor; 16. a screw rod lifter; 17. an adjusting plate; 18. a first adjustment sprocket; 19. a second adjustment sprocket; 20. a humidity sensor; 21. an exhaust pipe; 22. and (5) exhausting the valve.

Detailed Description

In order to more clearly illustrate the general inventive concept, reference will be made in the following detailed description, by way of example, to the accompanying drawings.

It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced in other ways than as described herein, and therefore the scope of the present utility model is not limited by the specific embodiments disclosed below.

In addition, in the description of the present utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. However, it is noted that a direct connection indicates that two bodies connected together do not form a connection relationship by an excessive structure, but are connected to form a whole by a connection structure. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

In the utility model, as shown in fig. 1-3, a flour-mixing and steaming integrated processing system is provided, which comprises a flour-mixing bin 1, a steaming bin 2 and a chain 4 conveying mechanism arranged in the flour-mixing bin 1 and the steaming bin 2, wherein the chain 4 conveying mechanism comprises a fixed chain wheel 3 for supporting the chain 4, a chain 4 and a tray arranged on the chain 4, the fixed chain wheel 3 is respectively arranged on the upper side and the lower side in the flour-mixing bin 1, a vertically movable mounting plate 5 is arranged in the flour-mixing bin 1, a first adjusting chain wheel 6 and a second adjusting chain wheel 7 are arranged in the mounting plate 5 at intervals along the vertical direction, the chain 4 bypasses the fixed chain wheel 3 on the upper side of the mounting plate 5 and then extends to the steaming bin 2, and the chain 4 bypasses the fixed chain wheel 3 on the lower side of the mounting plate 5 and then extends out of the flour-mixing bin 1 from a part deviating from the steaming bin 2.

When the integrated processing system is used, as shown in fig. 3, a flour product to be processed is placed on the tray at the left side of the flour chamber 1, the chain 4 drives the tray to move into the flour chamber 1 to perform flour, and in the process that the chain 4 moves in the flour chamber 1, as shown in fig. 3, the tray moves up and down along with the chain 4 between the fixed chain wheel 3 and the first adjusting chain wheel 6 in the flour chamber 1, and in the process, the flour product of the tray finishes flour proofing. The tray moves to the steaming face bin 2 along with the chain 4, the flour product of the tray carries out steaming face operation in the steaming face bin 2 in the moving process of the tray in the steaming face bin 2 until the chain 4 moves to the right side of the steaming face bin 2, at the moment, the flour product of the tray can be taken out, the tray moves left to the left side of the steaming face bin 1 from the lower side of the steaming face bin 2 and the steaming face bin 1 along with the chain 4, and the circulation of the tray is completed.

When the length of the awake face needs to be adjusted, the length of the chain 4 at the upper side of the first adjusting sprocket 6 in the awake face bin 1 can be adjusted by moving the mounting plate 5 up and down, so that the moving path length of the tray in the awake face bin 1 can be controlled, and the length of the tray awake face operation can be independently adjusted under the working condition that the moving speed of the chain 4 is approximately the same.

Wherein, through setting up first adjustment sprocket 6 and second adjustment sprocket 7 alone at mounting panel 5, can be when mounting panel 5 reciprocates, the length of both sides chain 4 about the simultaneous adjustment mounting panel 5 to the length variation of balanced chain 4 in the wake storehouse 1.

For the illustrated example, as a preferred embodiment, more specifically, as shown in the figure, a fixed sprocket 3 on the upper side of the dough steaming bin 1 facing away from the dough steaming bin 2 is connected with a dough steaming adjusting motor 8, and a fixed sprocket 3 on the upper side of the dough steaming bin 2 facing the dough steaming bin 1 is connected with a dough steaming adjusting motor 9; the chain conveying mechanism further comprises a driving motor 10 arranged on one side, away from the awake face bin 1, of the steaming face bin 2, and the driving motor 10 is connected with a fixed chain wheel 3 for the chain 4 to bypass.

As shown in the figure, by arranging the active steaming face adjusting motor 9, the waking face adjusting motor 8 and the active motor 10, each motor synchronously rotates and the chain 4 smoothly moves during normal steaming face operation. When the mounting plate 5 needs to be moved upwards, the wake-up adjusting motor 8 can be locked to rotate, and the driving motor 10 and the steam-up adjusting motor rotate clockwise to realize the upward movement of the fixing plate 13. When the mounting plate 5 needs to be moved downwards, the driving motor 10 and the steaming surface adjusting motor can be turned off, and the steaming surface adjusting motor can be rotated clockwise to realize the downward movement of the mounting plate 5.

Therefore, the position of the mounting plate 5 can be adjusted by matching the added awake face adjusting motor, the steam face adjusting motor and the driving motor 10, not only can be used as a normal driving motor to drive the chain 4 to move, but also can be matched by opening and closing different motors.

In the illustrated embodiment, for the movement of the mounting plate 5, it is further optimized that, as shown, the mounting plate 5 is provided with a gear 11, the wake-up chamber 1 is provided with a rack 12 therein, and the processing system further comprises an encoder connected to the gear 11. Through this setting, can take notes gear 11 pivoted number of turns, and then can convert the position of mounting panel 5 through gear 11's rotation number of turns, the example lets, compares in fixed plate 13's initial position, and when the encoder registration was 1 round, represented fixed plate 13 and moved 1 gear 11 circumference unit's distance.

As an alternative embodiment, it is also possible to provide that the wake-up surface adjusting motor 8 and the steam-surface adjusting motor 9 are each provided with an encoder. When the mounting plate 5 is adjusted every time, the number of turns of the corresponding motor is recorded when the corresponding motor is controlled to rotate and adjust the mounting plate 5 to move up and down, so that the moving distance of the chain 4 is converted, and the moving distance of the mounting plate 5 is converted.

In the illustrated embodiment, a lower disc fixed chain wheel set is arranged on one side of the surface steaming bin 1, which is away from the surface steaming bin 2, and comprises a liftable fixed plate 13, lower disc chain wheels 14 respectively arranged on the upper side and the lower side of the fixed plate 13, and a lower disc motor 15 connected with the upper disc chain wheels 14, the lower disc fixed chain wheel set further comprises four fixed chain wheels 3 respectively arranged at four corners of the fixed plate 13, the chain 4 is bypassed by the bottoms of the two fixed chain wheels 3 on the upper side of the fixed plate 13 and the top of the lower disc chain wheel 14 on the upper side of the fixed plate 13, and the chain 4 is bypassed by the top of the fixed chain wheel 3 on the lower side of the fixed plate 13 and the bottom of the lower disc chain wheel 14 on the lower side of the fixed plate 13.

As shown in the figure, through having set up the lower disc sprocket 14, when need put into the face article or take off the empty tray, put into the tray that holds the face article into, through upwards moving fixed plate 13 for the lower disc sprocket 14 drives chain 4 and moves to the fixed sprocket 3 upside of corresponding position department, in order to facilitate the operation, at normal steaming, need not when the tray operation to lower disc sprocket 14 department, can move down fixed plate 13, make the lower disc sprocket 14 department of upside and the chain 4 that corresponds between the fixed sprocket 3 extend approximately horizontally, so that the tray removes more smoothly. The bottom wall motor 15 that sets up simultaneously can further drive chain 4 removal for chain 4 removes smoothly.

When the adjusting mounting plate 5 moves up and down, the opening and closing and rotating sequence of the lower disc motor 15 is consistent with that of the wake-up adjusting motor 8.

For the lifting arrangement of the fixing plate 13, in the illustrated embodiment, further specifically, the fixing plate 13 is arranged to be liftable by means of a screw lifter 16. Other lifting means, such as hydraulic telescoping rods, may also be used in alternative embodiments for moving the fixed plate 13 up and down.

In the illustrated embodiment, the steaming face bin 2 is further optimized in that fixed chain wheels 3 are respectively arranged at the upper side and the lower side in the steaming face bin 2, an adjusting plate 17 capable of moving up and down is arranged in the steaming face bin 2, a first adjusting chain wheel 18 and a second adjusting chain wheel 19 are respectively arranged at the upper side and the lower side of the adjusting plate 17, the chain 4 bypasses the fixed chain wheel 3 at the upper side of the adjusting plate 17 and then extends out of the steaming face bin 2 from a part deviating from the steaming face bin 1, and the chain 4 bypasses the fixed chain wheel 3 at the lower side of the adjusting plate 17 and then bypasses the second adjusting chain wheel 19 and then extends to the lower side of the steaming face bin 1.

As shown in the figure, by arranging the adjusting plate 17 to be movable up and down, when the steaming time needs to be adjusted, the position of the adjusting plate 17 can be moved up and down so as to adjust the length of the side chain 4 on the adjusting plate 17, so as to adjust the moving path of the tray when the steaming operation is performed in the steaming bin 2, and further, the length of the tray in the steaming bin 2 can be adjusted under the working condition that the speeds of the chains 4 are approximately the same, so that the steaming time can be adjusted.

Specifically, when the adjusting plate 17 is moved upward, the wake-up adjusting motor and the steam-face adjusting motor lower plate motor 15 stop rotating, and the driving motor 10 rotates clockwise. When the adjusting plate 17 is moved downward, the driving motor 10 is turned off, and the steaming face adjusting motor, the waking face adjusting motor, and the lower plate motor 15 are rotated clockwise.

It should be noted that, for the up-and-down movement of the mounting plate 5 and the adjusting plate 17, the method of the above-mentioned motor cooperating with the on-off rotation is not limited, and in alternative embodiments, other methods may be used, for example, using a screw lifter 16 and a hydraulic telescopic rod to drive the mounting plate 5 and the adjusting plate 17 to move.

Preferably, the utility model is further optimized in that the humidity sensor 20 is arranged in the awake face cabin 1. Thus, the humidity in the awake face bin 1 can be monitored in real time.

In an alternative embodiment, as a further optimization of the utility model, the top of the awake face cabin 1 is provided with an exhaust pipe 21, and the exhaust pipe 21 is provided with an exhaust valve 22 which can be opened and closed. The top of the steaming face bin 2 is provided with an exhaust pipe 21, and the exhaust pipe 21 is provided with an exhaust valve 22 which can be opened and closed. Therefore, the air humidity in the steaming bin 1 and the steaming bin 2 can be adjusted through the opening and closing of the exhaust valve 22, and the adjustment flexibility in the steaming process is further improved.

It should be noted that the improvement of the present utility model is that the movement path of the chain 4 between the awake face bin 1 and the steaming face bin 2 is not limited by the specific structure of the tray and the chain 4, and the heating and steaming mechanisms in the awake face bin 1 and the steaming face bin 2, so that those skilled in the art can flexibly select the prior art when implementing the present utility model.

For the installation plate 5 to slide up and down in the awake face cabin 1 and the adjusting plate 17 to slide up and down in the steaming face cabin 2, as an alternative, the installation plate 5 and the adjusting plate 17 may be provided with existing sliding blocks, and sliding seats for sliding the sliding blocks are respectively arranged in the awake face cabin 1 and the steaming face cabin 2.

It should be noted that, in fig. 2, the tray for the chain is not shown for the sake of line neatness, and this does not affect the understanding of the technical solution of the present utility model. Fig. 3 is a chain circuit wrapping diagram drawn with reference to the view of fig. 2.

In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments. In particular, for system embodiments, since they are substantially similar to method embodiments, the description is relatively simple, as relevant to see a section of the description of method embodiments.

The foregoing is merely exemplary of the present utility model and is not intended to limit the present utility model. Various modifications and variations of the present utility model will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are to be included in the scope of the claims of the present utility model.

Claims

1. The utility model provides a processing system is evaporated in a whole is awakening to flour, includes the face storehouse and evaporates face storehouse, sets up the face storehouse with evaporate the chain conveying mechanism in the face storehouse, chain conveying mechanism is including supporting fixed sprocket, the chain of chain, install the tray of chain, its characterized in that, the upper and lower both sides in the face storehouse are equipped with fixed sprocket respectively, be equipped with the mounting panel that can vertical movement in the face storehouse, the mounting panel is equipped with first adjustment sprocket, second adjustment sprocket along vertical interval, the chain is bypassed behind the fixed sprocket of mounting panel upside first adjustment sprocket back extends to evaporate the face storehouse, the chain is bypassed behind the fixed sprocket of mounting panel downside by deviating from the part of evaporating the face storehouse extends the face storehouse.

2. The flour-mixing and steaming integrated processing system according to claim 1, wherein a fixed chain wheel on the upper side of the flour-mixing bin, which is away from the flour-mixing bin, is connected with a flour-mixing adjusting motor, and a fixed chain wheel on the upper side of the flour-mixing bin, which is towards the flour-mixing bin, is connected with a flour-mixing adjusting motor;

the chain conveying mechanism further comprises a driving motor arranged on one side of the steaming face bin, which is away from the proofing face bin, and the driving motor is connected with a fixed sprocket for the chain to bypass.

3. The system of claim 1, wherein the mounting plate is provided with a gear, the proofing bin is provided with a rack, and the system further comprises an encoder coupled to the gear.

4. The system of claim 2, wherein the dough conditioning motor and the dough conditioning motor are each provided with an encoder.

5. The pastry steaming integrated processing system according to claim 1, wherein a lower disc fixed chain wheel set is arranged on one side of the steaming surface bin, which is away from the steaming surface bin, the lower disc fixed chain wheel set comprises a liftable fixed plate, lower disc chain wheels respectively arranged on the upper side and the lower side of the fixed plate, and a lower disc motor connected with the upper lower disc chain wheels, the lower disc fixed chain wheel set further comprises four fixed chain wheels respectively arranged at four corners of the fixed plate, the chain is wound by two fixed chain wheel bottoms on the upper side of the fixed plate and the top of the lower disc chain wheel on the upper side of the fixed plate, and the chain is wound by the top of the fixed chain wheel on the lower side of the fixed plate and the bottom of the lower disc chain wheel on the lower side of the fixed plate.

6. The system of claim 5, wherein the fixed plate is configured to be liftable by a screw elevator.

7. The pastry steaming integrated processing system according to claim 1, wherein fixed chain wheels are respectively arranged at the upper side and the lower side in the steaming face bin, an adjusting plate capable of moving up and down is arranged in the steaming face bin, and a first adjusting chain wheel and a second adjusting chain wheel are respectively arranged at the upper side and the lower side of the adjusting plate;

the chain bypasses the fixed sprocket wheel on the upper side of the adjusting plate, then bypasses the first adjusting sprocket wheel, then extends out of the steaming face bin from a part deviating from the steaming face bin, and after bypassing the fixed sprocket wheel on the lower side of the adjusting plate, the chain bypasses the second adjusting sprocket wheel, then extends to the lower side of the steaming face bin.

8. The system of claim 1, wherein the dough conditioning bin is provided with a humidity sensor.

9. The system of claim 1, wherein the top of the dough-proofing bin is provided with a vent valve, and the vent valve is provided with an openable vent valve.

10. The system of claim 1, wherein the top of the steaming bin is provided with a vent valve, and the vent valve is provided with an openable vent valve.