CN220007339U - Automatic change grinding production line - Google Patents

Automatic change grinding production line Download PDF

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Publication number
CN220007339U
CN220007339U CN202321483417.9U CN202321483417U CN220007339U CN 220007339 U CN220007339 U CN 220007339U CN 202321483417 U CN202321483417 U CN 202321483417U CN 220007339 U CN220007339 U CN 220007339U
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CN
China
Prior art keywords
grinding
basket
feeding
grabbing
oil removing
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Active
Application number
CN202321483417.9U
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Chinese (zh)
Inventor
余彪
曹晨
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Kunshan Kinghager Intelligent System Co ltd
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Kunshan Kinghager Intelligent System Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model discloses an automatic grinding production line, which comprises the following steps: the feeding and preparing station is used for placing a basket for containing products to be grinded so as to finish the preparation of the products to be grinded; the grinding device comprises a single grinding mechanism which is respectively arranged at two sides of the discharge end of the feeding and preparing station and is used for finishing the grinding of the product to be ground; the oil removing device is arranged between the grinding single machine mechanisms at two sides and is used for removing oil of the ground product; the feeding truss device is arranged at the discharge end of the feeding and preparing station and is used for grabbing a basket on the feeding and preparing station to the grinding device and grabbing a product which is ground by the grinding device to the oil removing device; the discharging and material preparing station is arranged at the discharging end of the oil removing device and is used for storing the grinded material basket; and the discharging truss device is arranged at the discharge end of the oil removing device and is used for grabbing a basket which is used for removing oil on the oil removing device to a discharging and material preparing station. The production line provided by the utility model can realize automatic grinding and improve the production efficiency.

Description

Automatic change grinding production line
Technical Field
The utility model belongs to the technical field of grinding equipment, and particularly relates to an automatic grinding production line.
Background
Circular sheet products related to the high-voltage electrical contact industry need grind before dispatching from the factory, in the prior art, through the manual work with wait to grind the product and place in the basket, then place the basket in grinding stand-alone machine, the basket is circumference hollow out construction, the lapping liquid can get into the basket through hollow out construction in with the product contact, the manual work is carried the shallow again after finishing grinding, is washd by the shallow propelling movement to the cleaning line again.
The feeding and discharging in the grinding mode needs to consume a great deal of manpower, and the working efficiency is low. The present utility model has been made in order to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to provide an automatic grinding production line which can automatically feed and discharge materials and improve the production efficiency.
Based on the problems, the technical scheme provided by the utility model is as follows:
an automated grinding line comprising:
the feeding and preparing station is used for placing a basket for containing products to be grinded so as to finish the preparation of the products to be grinded;
the grinding device comprises a single grinding mechanism which is respectively arranged at two sides of the discharge end of the feeding and preparing station and is used for finishing grinding of the product to be ground;
the oil removing device is arranged between the grinding single machine mechanisms at two sides and is used for removing oil of the ground product;
the feeding truss device is arranged at the discharge end of the feeding and preparing station and is used for grabbing a basket on the feeding and preparing station to the grinding device and grabbing a product which is ground by the grinding device to the oil removing device;
the discharging and material preparing station is arranged at the discharging end of the oil removing device and is used for storing the grinded material basket;
and the discharging truss device is arranged at the discharging end of the oil removing device and is used for grabbing a basket which is used for removing oil on the oil removing device to the discharging and material preparing station.
In some embodiments, the single grinding machine mechanism comprises a plurality of single grinding machines arranged side by side, a basket grabbing mechanism is arranged on each single grinding machine, a grinding groove is formed in the upper end of each single grinding machine, and each basket grabbing mechanism comprises two grabbing components symmetrically arranged on two sides of the corresponding grinding groove.
In some embodiments, the gripping assembly includes a lifting member mounted to a side of the grinding stand-alone machine and at least one first basket jaw drivingly connected to the lifting member.
In some embodiments, the grabbing assembly further comprises a connecting piece for connecting the lifting component and the basket clamping jaw, the connecting piece comprises a first connecting plate, a second connecting plate, a connecting rod and a third connecting plate, the first connecting plate is fixed at the power output end of the lifting component and extends along the horizontal direction, the second connecting plate is fixedly connected with the first connecting plate and extends along the vertical direction, the connecting rod is fixedly connected with the second connecting plate and extends along the horizontal direction, the third connecting plate is fixedly connected with the connecting rod and extends downwards, and the first basket clamping jaw is fixedly connected with the third connecting plate.
In some embodiments, a mounting plate is fixed on the side of the grinding stand-alone, the lifting component is mounted on the mounting plate, and the grabbing assembly further comprises two guide rods penetrating through the mounting plate and connected to the first connecting plate.
In some embodiments, the oil removing device comprises an oil removing conveying line and an oil mist processor arranged at the discharging end of the oil removing conveying line.
In some embodiments, the feeding truss device comprises a bracket, a y-axis moving mechanism mounted on the bracket, an x-axis moving mechanism mounted on the y-axis moving mechanism, a z-axis moving mechanism mounted on the x-axis moving mechanism and a manipulator mechanism mounted on the z-axis moving mechanism, wherein the manipulator mechanism comprises a first supporting plate connected with the z-axis moving mechanism and at least one clamping jaw assembly mounted on the first supporting plate; the structure of the discharging truss device is the same as that of the feeding truss device.
In some embodiments, the clamping jaw assembly comprises two fixing plates which are connected with the first supporting plate in a sliding manner and are arranged opposite to each other, a second basket clamping jaw connected with the fixing plates, and a driving component for driving the fixing plates to move along the first supporting plate.
In some embodiments, the feeding truss device further comprises a second support plate connected with the z-axis moving mechanism and a plurality of support columns connected with the second support plate and the first support plate.
In some embodiments, the feeding and preparing station comprises a supporting frame and a plurality of positioning components arranged on the supporting frame, wherein the positioning components comprise a positioning plate close to the oil removing device and four positioning blocks, the four positioning blocks are arranged along the top angle of a rectangle, and the rectangle formed by arranging the four positioning blocks is matched with the shape of a material basket; the structure of the blanking and preparing station is the same as that of the feeding and preparing station.
Compared with the prior art, the utility model has the advantages that:
1. the grinding production line can realize automatic feeding and discharging of materials, reduce labor intensity, reduce manpower input and improve production efficiency;
2. set up material basket and snatch mechanism in the grinder, conveniently snatch the location to the material basket, the unloading after the grinding of the product of being convenient for and grinding.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, in which the drawings are only some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an automated polishing line according to the present utility model;
FIG. 2 is a second schematic diagram of an embodiment of the present utility model;
FIG. 3 is a schematic structural diagram of a loading and preparing station according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a single polishing machine according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a grabbing assembly according to an embodiment of the present utility model;
FIG. 6 is a schematic structural diagram of an oil removing device according to an embodiment of the present utility model;
FIG. 7 is a schematic structural diagram of a loading truss device according to an embodiment of the present utility model;
FIG. 8 is a schematic diagram of a manipulator mechanism according to an embodiment of the present utility model;
wherein:
1. a feeding and preparing station; 1-1, a supporting frame; 1-2, positioning plates; 1-3, positioning blocks;
2. a grinding single machine mechanism; 2-1, grinding a single machine; 2-1a, a grinding groove; 2-2, grabbing the component; 2-2a, mounting plate; 2-2b, lifting parts; 2-2c, a first connection plate; 2-2d, a second connecting plate; 2-2e, connecting rod; 2-2f, a third connecting plate; 2-2g of a first basket clamping jaw; 2-2h, a guide rod;
3. an oil removal device; 3-1, an oil removal conveying line; 3-2, an oil mist processor;
4. a feeding truss device; 4-1, a bracket; 4-2, a y-axis moving mechanism; 4-3, an x-axis moving mechanism; 4-4, a z-axis moving mechanism; 4-5, a manipulator mechanism; 4-5a, a first support plate; 4-5b, fixing plate; 4-5c, a second basket clamping jaw; 4-5d, driving part; 4-5e, a second supporting plate; 4-5f, supporting columns; 4-5g, a guide rail assembly;
5. a blanking and preparing station;
6. a discharging truss device;
7. a cart;
8. a basket.
Detailed Description
The above-described aspects are further described below in conjunction with specific embodiments. It should be understood that these examples are illustrative of the present utility model and are not intended to limit the scope of the present utility model. The implementation conditions used in the examples may be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are generally those in routine experiments.
Referring to fig. 1 and fig. 2, for a structural schematic diagram of an embodiment of the present utility model, an automatic grinding production line is provided, which includes a feeding preparation station 1, a grinding device, an oil removal device 3, a feeding truss device 4, a discharging preparation station 5, a discharging truss device 6 and a control device, where the feeding preparation station 1, the grinding device, the oil removal device 3, the feeding truss device 4, the discharging preparation station 5 and the discharging truss device 6 are respectively connected with the control device through signals, so as to realize automatic grinding of materials.
As shown in fig. 3, the feeding and material preparing station 1 is used for placing a material basket 8 for containing a product to be ground, and is used for completing material preparation of the product to be ground, and comprises a support frame 1-1 and a plurality of positioning components arranged on the support frame 1-1, wherein each positioning component comprises a positioning plate 1-2 close to an oil removing device 3 and four positioning blocks 1-3, the four positioning blocks 1-3 are arranged along the top angle of a rectangle, the rectangle formed by the arrangement of the four positioning blocks 1-3 is matched with the shape of the material basket 8, and during feeding, the plurality of material baskets 8 are pushed to the feeding and material preparing station 1 through a trolley 7, and then the plurality of material baskets 8 are sequentially stacked in the positioning components to complete stacking of the material baskets 8.
Wherein, basket 8 is hollow out construction, and its inside product of waiting to grind of placing, and the upper end sets up the apron spacing. A plurality of sensors are arranged on the positioning plate 1-2 and are used for sensing the material basket 8, and signals are sent to the control device after the material preparation is completed. The blanking and material preparing station 5 is arranged at the discharging end of the oil removing device 3 and is used for storing the grinded material basket, and the structure of the blanking and material preparing station is the same as that of the feeding and material preparing station 1, and the utility model is not repeated.
As shown in fig. 4, the grinding device comprises a single grinding machine mechanism 2 which is respectively arranged at two sides of the discharge end of the feeding and material preparing station 1 and is used for finishing grinding of products to be ground, the single grinding machine mechanism 2 comprises a plurality of single grinding machines 2-1 which are arranged side by side, and a material basket grabbing mechanism is arranged on the single grinding machines 2-1. The grinding single machine 2-1 is the prior art, and the utility model is not repeated. The grinding single machine 2-1 is provided with a grinding groove 2-1a, and the basket grabbing mechanism comprises two grabbing components 2-2 symmetrically arranged on two sides of the grinding groove 2-1a and is used for feeding and discharging a basket 8 in the grinding single machine 2-1.
As shown in fig. 5, the grabbing assembly 2-2 comprises a lifting component 2-2b installed on the side of the grinding single machine 2-1 and two first basket clamping jaws 2-2g which are in transmission connection with the lifting component 2-2b and are arranged separately, and can position two baskets 8. Preferably, the lifting member 2-2b employs an air cylinder.
In order to facilitate the transmission connection between the first basket clamping jaw 2-2g and the lifting component 2-2b, a connecting piece for connecting the lifting component 2-2b and the first basket clamping jaw 2-2g is further arranged, specifically, the connecting piece comprises a first connecting plate 2-2c fixed at the power output end of the lifting component 2-2b and extending along the horizontal direction, a second connecting plate 2-2d fixedly connected with the first connecting plate 2-2c and extending along the vertical direction, a connecting rod 2-2e fixedly connected with the second connecting plate 2-2d and extending along the horizontal direction, and a third connecting plate 2-2f fixedly connected with the connecting rod 2-2e and extending downwards, wherein the first basket clamping jaw 2-2g is fixedly connected with the third connecting plate 2-2f, and in the example, the second connecting plate 2-2d is connected with two connecting rods 2-2e which are relatively arranged in parallel.
In order to conveniently install the lifting component 2-2b, a mounting plate 2-2a is fixed on the side part of the grinding single machine 2-1, the lifting component 2-2b is installed on the mounting plate 2-2a, and in order to improve the stability of the up-down operation of the first basket clamping jaw 2-2g, the grabbing component 2-2 further comprises two guide rods 2-2h which are arranged on the mounting plate 2-2a in a penetrating manner and are connected with the first connecting plate 2-2c, the guide effect is achieved through the two guide rods 2-2h, and the stability of the up-down operation of the first basket clamping jaw 2-2g is guaranteed.
The oil removing device 3 is arranged between the grinding single mechanisms 2 on two sides and used for removing oil of the ground product, and as shown in fig. 6, the oil removing device comprises an oil removing conveying line 3-1 and an oil mist processor 3-2 arranged at the discharge end of the oil removing conveying line 3-1, wherein the oil removing conveying line 3-1 adopts a chain conveying mechanism in the prior art, the oil mist processor 3-2 is also in the prior art, and oil mist treatment equipment produced by new Boyou technology (Jiangsu) limited company is adopted.
The feeding truss device 4 is arranged at the discharge end of the feeding and preparing station 1 and is used for grabbing a basket 8 on the feeding and preparing station 1 to the grinding device and grabbing a product which is ground by the grinding device to the oil removing device 3. Specifically, as shown in fig. 7, the feeding truss device 4 includes a support 4-1, a y-axis moving mechanism 4-2 mounted on the support 4-1, an x-axis moving mechanism 4-3 mounted on the y-axis moving mechanism 4-2, a z-axis moving mechanism 4-4 mounted on the x-axis moving mechanism 4-3, and a manipulator mechanism 4-5 mounted on the z-axis moving mechanism 4-4, wherein the y-axis moving mechanism 4-2 and the x-axis moving mechanism 4-3 adopt lead screw mechanisms in the prior art, and the z-axis moving mechanism 4-4 adopts a moving structure of rack and pinion cooperation in the prior art, and the detailed structure of the utility model is not repeated.
As shown in fig. 8, the manipulator mechanism 4-5 includes a first support plate 4-5a connected to the z-axis moving mechanism 4-4 and two jaw assemblies mounted on the first support plate 4-5a, so that the gripping of two baskets 8 can be completed at a time. Specifically, the clamping jaw assembly comprises two fixing plates 4-5b which are slidably connected with the first supporting plate 4-5a and are oppositely arranged, a second basket clamping jaw 4-5c which is connected with the fixing plates 4-5b, and a driving part 4-5d which drives the fixing plates 4-5b to move along the first supporting plate 4-5a, preferably, the driving part 4-5d adopts an air cylinder, and the two fixing plates 4-5b are driven by the two driving parts 4-5d to move relatively or oppositely so as to clamp or release the basket 8. The fixed plate 4-5b is slidably connected with the first support plate 4-5a through a guide rail assembly 4-5g, the guide rail assembly 4-5g comprises a guide rail fixed on the first support plate 4-5a and a sliding block fixedly connected with the fixed plate 4-5b, and the sliding block is slidably matched with the sliding rail. Preferably, the driving means 4-5d are cylinders.
In order to facilitate the installation of the clamping jaw assembly, the feeding truss device 4 further comprises a second supporting plate 4-5e connected with the z-axis moving mechanism 4-4 and a plurality of supporting columns 4-5f connected with the second supporting plate 4-5e and the first supporting plate 4-5 a. The unloading truss device 6, it sets up the discharge end at deoiling device 3 for snatch the unloading material preparation station 5 with the basket 8 that accomplishes the deoiling on the deoiling device 3, the structure of unloading truss device 6 is the same with the material loading truss device 4, has just adjusted in the size, in order to adapt to the user demand of unloading material preparation station 5.
The working principle of the utility model is as follows:
the method comprises the steps of manually placing material baskets 8 containing products to be ground on a trolley 7, pushing the material baskets 7 to a material loading and preparing station 1 to stack and prepare materials, moving a manipulator mechanism 4-5 of a material loading truss device 4 to the material loading and preparing station 1, grabbing two material baskets 8 at a time, placing the two material baskets 8 in a single grinding machine 2-1 to grind the products, after finishing grinding, transferring the material baskets to an oil removing conveying line 3-1 of an oil removing device 3 by the manipulator mechanism 4-5, conveying the material baskets 8 to the oil removing device 3 by the oil removing conveying line 3-1 to remove oil mist, grinding liquid and other impurities on the surfaces of the products, discharging the oil removed products through the oil removing conveying line 3-1, transferring the material baskets 8 to a material unloading and preparing station 5 by a material unloading truss device 6, finally manually placing the material baskets 8 on the trolley 7, and pushing the material baskets to a cleaning line by the trolley 7 to perform subsequent cleaning.
In conclusion, the automatic grinding of the product can be realized by the grinding production line, the labor intensity is reduced, and the production efficiency is improved.
The above examples are provided for illustrating the technical concept and features of the present utility model and are intended to enable those skilled in the art to understand the contents of the present utility model and to implement the same, and are not intended to limit the scope of the present utility model. All equivalent changes or modifications made according to the spirit of the present utility model should be included in the scope of the present utility model.

Claims (10)

1. An automated grinding line, comprising:
the feeding and preparing station is used for placing a basket for containing products to be grinded so as to finish the preparation of the products to be grinded;
the grinding device comprises a single grinding mechanism which is respectively arranged at two sides of the discharge end of the feeding and preparing station and is used for finishing grinding of the product to be ground;
the oil removing device is arranged between the grinding single machine mechanisms at two sides and is used for removing oil of the ground product;
the feeding truss device is arranged at the discharge end of the feeding and preparing station and is used for grabbing a basket on the feeding and preparing station to the grinding device and grabbing a product which is ground by the grinding device to the oil removing device;
the discharging and material preparing station is arranged at the discharging end of the oil removing device and is used for storing the grinded material basket;
and the discharging truss device is arranged at the discharging end of the oil removing device and is used for grabbing a basket which is used for removing oil on the oil removing device to the discharging and material preparing station.
2. The automated grinding line of claim 1, wherein: the grinding single machine mechanism comprises a plurality of grinding single machines which are arranged side by side, a material basket grabbing mechanism is arranged on each grinding single machine, a grinding groove is formed in the upper end of each grinding single machine, and each material basket grabbing mechanism comprises two grabbing components which are symmetrically arranged on two sides of each grinding groove.
3. The automated grinding line of claim 2, wherein: the grabbing assembly comprises a lifting component arranged on the side part of the single grinding machine and at least one first basket clamping jaw in transmission connection with the lifting component.
4. An automated grinding line according to claim 3, wherein: the grabbing component further comprises a connecting piece which is connected with the lifting component and the basket clamping jaw, the connecting piece comprises a first connecting plate which is fixed at the power output end of the lifting component and extends along the horizontal direction, a second connecting plate which is fixedly connected with the first connecting plate and extends along the vertical direction, a connecting rod which is fixedly connected with the second connecting plate and extends along the horizontal direction, and a third connecting plate which is fixedly connected with the connecting rod and extends downwards, and the first basket clamping jaw is fixedly connected with the third connecting plate.
5. The automated grinding line of claim 4, wherein: the side part of the grinding single machine is fixedly provided with a mounting plate, the lifting component is mounted on the mounting plate, and the grabbing assembly further comprises two guide rods which penetrate through the mounting plate and are connected to the first connecting plate.
6. The automated grinding line of claim 1, wherein: the oil removing device comprises an oil removing conveying line and an oil mist processor arranged at the discharge end of the oil removing conveying line.
7. The automated grinding line of claim 1, wherein: the feeding truss device comprises a bracket, a y-axis moving mechanism arranged on the bracket, an x-axis moving mechanism arranged on the y-axis moving mechanism, a z-axis moving mechanism arranged on the x-axis moving mechanism and a manipulator mechanism arranged on the z-axis moving mechanism, wherein the manipulator mechanism comprises a first supporting plate connected with the z-axis moving mechanism and at least one clamping jaw assembly arranged on the first supporting plate; the structure of the discharging truss device is the same as that of the feeding truss device.
8. The automated grinding line of claim 7, wherein: the clamping jaw assembly comprises two fixing plates which are in sliding connection with the first supporting plate and are oppositely arranged, a second basket clamping jaw connected with the fixing plates, and a driving part for driving the fixing plates to move along the first supporting plate.
9. The automated grinding line of claim 8, wherein: the feeding truss device further comprises a second supporting plate connected with the z-axis moving mechanism and a plurality of supporting columns connected with the second supporting plate and the first supporting plate.
10. The automated grinding line of claim 1, wherein: the feeding and preparing station comprises a supporting frame and a plurality of positioning components arranged on the supporting frame, wherein the positioning components comprise a positioning plate close to the oil removing device and four positioning blocks, the four positioning blocks are arranged along the top corners of a rectangle, and the rectangle formed by arranging the four positioning blocks is matched with the appearance of a material basket; the structure of the blanking and preparing station is the same as that of the feeding and preparing station.
CN202321483417.9U 2023-06-12 2023-06-12 Automatic change grinding production line Active CN220007339U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321483417.9U CN220007339U (en) 2023-06-12 2023-06-12 Automatic change grinding production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321483417.9U CN220007339U (en) 2023-06-12 2023-06-12 Automatic change grinding production line

Publications (1)

Publication Number Publication Date
CN220007339U true CN220007339U (en) 2023-11-14

Family

ID=88681436

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321483417.9U Active CN220007339U (en) 2023-06-12 2023-06-12 Automatic change grinding production line

Country Status (1)

Country Link
CN (1) CN220007339U (en)

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