CN219986730U - Automatic buckling mechanism for photovoltaic frame profile - Google Patents
Automatic buckling mechanism for photovoltaic frame profile Download PDFInfo
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- CN219986730U CN219986730U CN202320509694.6U CN202320509694U CN219986730U CN 219986730 U CN219986730 U CN 219986730U CN 202320509694 U CN202320509694 U CN 202320509694U CN 219986730 U CN219986730 U CN 219986730U
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- conveying line
- mounting plate
- servo motor
- connecting rod
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- 230000007246 mechanism Effects 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 claims abstract description 7
- 239000004677 Nylon Substances 0.000 claims description 32
- 229920001778 nylon Polymers 0.000 claims description 32
- 238000013519 translation Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 230000009471 action Effects 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model discloses an automatic buckling mechanism for photovoltaic frame profiles, which comprises an upper and lower material conveying line, a transplanting mechanism, a turnover mechanism, a material receiving mechanism and a pressing mechanism, wherein the upper and lower material conveying line is arranged on the whole buckling mechanism; the feeding and discharging conveying line comprises a feeding conveying line, a finished product conveying line, a welding frame, a common motor and a servo motor a; the discharging end part of the feeding conveying line is connected with the finished product material conveying line, and the feeding conveying line drives the roller shaft on the inner side of the conveying line to move to drive the conveying belt to move to realize the conveying effect through a common motor. According to the utility model, the photovoltaic frame profiles are buckled in a shape of a Chinese character 'kou', so that the subsequent packaging and transportation are more convenient; the automatic buckling function of the two photovoltaic frame profiles is realized, the whole process flow is stable, and the product consistency is improved; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than percent, and the working efficiency is greatly improved.
Description
Technical Field
The utility model relates to the field of photovoltaic frame transportation, in particular to an automatic buckling mechanism for photovoltaic frame profiles.
Background
The photovoltaic frame section bar is installed on the solar panel and used for fixing the panel and the mounting bracket, and the photovoltaic frame section bar mainly aims at protecting the solar panel, fixing and sealing the solar panel, improving the strength of the assembly and prolonging the service life.
The cross section of the photovoltaic frame section bar is L-shaped with notches, and cannot be placed directly in pairs up and down, so that the novel automatic buckling mechanism for the photovoltaic frame section bar is provided.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides an automatic buckling mechanism for photovoltaic frame profiles.
The utility model provides the following technical scheme:
the utility model provides an automatic buckling mechanism for photovoltaic frame profiles, which comprises an upper and lower material conveying line, a transplanting mechanism, a turnover mechanism, a material receiving mechanism and a pressing mechanism, wherein the upper and lower material conveying line is arranged on the whole buckling mechanism; the feeding and discharging conveying line comprises a feeding conveying line, a finished product conveying line, a welding frame, a common motor and a servo motor a;
the discharging end part of the feeding conveying line is connected with a finished product conveying line, and the feeding conveying line drives a roller shaft at the inner side of the conveying line to move through a common motor so as to drive a conveying belt to move, so that a conveying effect is realized;
the finished product transfer chain drives the inboard commentaries on classics rod axle motion of transfer chain through servo motor a and drives the conveyer belt motion and realize defeated material effect, and its welded frame installs in the outside of the support between material loading transfer chain and finished product transfer chain.
As a preferable technical scheme of the utility model, the transplanting mechanism consists of a translation cylinder, a jacking nylon block, a compacting cylinder, a receiving cylinder and a receiving nylon block;
the jacking cylinder is slidably mounted on the translation cylinder, a jacking nylon block is arranged at the top of the jacking cylinder, a compacting cylinder is mounted on one side of a mounting frame of the jacking cylinder, a receiving cylinder is mounted on one side of the jacking cylinder, and a receiving nylon block is mounted at the top of the receiving cylinder.
As a preferable technical scheme of the utility model, the turnover mechanism consists of a cylinder a, a gear, a rack, a sliding rail a, a limiting block a, a rotating shaft, a mounting plate, a gripper a and a bearing seat;
the sliding rail a is arranged at the edges of the left side surface and the right side surface of the mounting plate, the sliding plate is arranged at the top of the mounting plate through the sliding rail a, the rack is arranged on the surface of the mounting plate, a gear is connected with the position right above the rack in a meshed transmission manner, the gear is fixed on the sliding plate, a rotating shaft is sleeved on the gear, bearing seats are sleeved at the edges of the left side and the right side of the rotating shaft, the rotating shaft and the sliding plate are fixed through the bearing seats, grippers a are arranged at the left end and the right end of the rotating shaft, a cylinder a is arranged at the outer side of the sliding plate, and the telescopic shaft end of the cylinder a is connected with the sliding plate to control the sliding plate to stretch back and forth through the sliding rail a and the mounting plate.
A limiting block a is arranged at the edge of the end part of the mounting plate, which is close to the cylinder a.
As a preferable technical scheme of the utility model, the material receiving mechanism consists of a servo motor b, a ball screw, a sliding rail b, a connecting rod, a limiting block b, a mounting seat and a gripper b;
its servo motor b is fixed in the top central authorities department of mount pad through the mounting bracket, and servo motor b control ball screw, slide rail b, connecting rod and tongs b go on elevating movement, and its ball screw is located servo motor b's telescopic shaft tip, is connected through the connecting rod between its a plurality of slide rails b, and its tongs b are installed in the left and right sides both ends bottom of connecting rod, stopper b sets up in the left and right sides bottom department of servo motor b mounting bracket.
As a preferable technical scheme of the utility model, the compressing mechanism consists of a cylinder b, a cylinder mounting plate, a connecting rod, a shaft pin, a reference nylon block and a compressing nylon block;
the cylinder mounting plate is of an L-shaped structure, a cylinder b is mounted on the cylinder mounting plate, the end part of a cylinder shaft of the cylinder b is movably connected with a connecting rod through a pin shaft, a compression nylon block is mounted at the end part of the connecting rod, the reference nylon block is mounted at the top end part of the outer side surface of the cylinder mounting plate, and the reference nylon block is horizontally positioned at the top of the cylinder shaft of the cylinder b.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the photovoltaic frame profiles are buckled in a shape of a Chinese character 'kou', so that the subsequent packaging and transportation are more convenient; the automatic buckling function of the two photovoltaic frame profiles is realized, the whole process flow is stable, and the product consistency is improved; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than percent, and the working efficiency is greatly improved.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is an overall block diagram of the present utility model;
FIG. 2 is a diagram of the loading and unloading conveyor line of the present utility model;
FIG. 3 is a diagram of a transplanting mechanism of the present utility model;
FIG. 4 is a diagram of a flipping mechanism of the present utility model;
FIG. 5 is a diagram of a material receiving mechanism of the present utility model;
FIG. 6 is a diagram of a compacting mechanism of the present utility model;
in the figure: 10. feeding and discharging conveying lines; 11. a feeding conveying line; 12. a finished product material conveying line; 13. welding the frame; 14. a common motor; 15. a servo motor a;
20. a transplanting mechanism; 21. a translation cylinder; 22. jacking the air cylinder; 23. jacking a nylon block; 24. a compacting cylinder; 25. a material receiving cylinder; 26. a material receiving nylon block;
30. a turnover mechanism; 31. a cylinder a; 32. a gear; 33. a rack; 34. a sliding rail a; 35. a limiting block a; 36. a rotating shaft; 37. a mounting plate; 38. a gripper a; 39. a bearing seat;
40. a receiving mechanism; 41. a servo motor b; 42. a ball screw; 43. a sliding rail b; 44. a connecting rod; 45. a limiting block b; 46. a mounting base; 47. a gripper b;
50. a compressing mechanism; 51. a cylinder b; 52. a cylinder mounting plate; 53. a connecting rod; 54. a shaft pin; 55. a reference nylon block; 56. and (5) compacting the nylon blocks.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model. Wherein like reference numerals refer to like elements throughout.
Further, if detailed description of the known art is not necessary to illustrate the features of the present utility model, it will be omitted. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Example 1
1-6, the utility model provides an automatic buckling mechanism for photovoltaic frame profiles, which comprises an upper and lower material conveying line 10, a transplanting mechanism 20, a turnover mechanism 30, a material receiving mechanism 40 and a pressing mechanism 50; the feeding and discharging conveying line 10 comprises a feeding conveying line 11, a finished product conveying line 12, a welding frame 13, a common motor 14 and a servo motor a15;
the discharging end part of the feeding conveying line 11 is connected with a finished product conveying line 12, and the feeding conveying line 11 drives a roller shaft at the inner side of the conveying line to move through a common motor 14 so as to drive a conveying belt to move to realize a conveying effect;
the finished product conveying line 12 drives a roller shaft on the inner side of the conveying line to move through a servo motor a15 to drive a conveying belt to move so as to realize a conveying effect, and a welding frame 13 of the conveying belt is arranged on the outer side of a bracket between the feeding conveying line 11 and the finished product conveying line 12.
The transplanting mechanism 20 consists of a translation cylinder 21, a jacking cylinder 22, a jacking nylon block 23, a compacting cylinder 24, a receiving cylinder 25 and a receiving nylon block 26;
the jacking cylinder 22 is slidably mounted on the translation cylinder 21, a jacking nylon block 23 is arranged at the top of the jacking cylinder 22, a compacting cylinder 24 is mounted on one side of a mounting frame of the jacking cylinder 22, a receiving cylinder 25 is mounted on one side of the jacking cylinder 22, and a receiving nylon block 26 is mounted at the top of the receiving cylinder 25.
The turnover mechanism 30 consists of a cylinder a31, a gear 32, a rack 33, a slide rail a34, a limiting block a35, a rotating shaft 36, a mounting plate 37, a gripper a38 and a bearing seat 39;
the slide rail a34 is arranged at the edges of the left side surface and the right side surface of the mounting plate 37, the sliding plate is arranged at the top of the mounting plate 37 through the slide rail a34, the rack 33 is arranged on the surface of the mounting plate 37, the gear 32 is connected with the gear 32 in a meshed transmission manner right above the rack 33, the gear 32 is fixed on the sliding plate, the rotating shaft 36 is sleeved on the gear 32, bearing seats 39 are sleeved at the edges of the left side and the right side of the sliding plate, the rotating shaft 36 and the sliding plate are fixed through the bearing seats 39, the grippers a38 are arranged at the left end and the right end of the rotating shaft 36, the cylinder a31 is arranged at the outer side of the sliding plate, the telescopic shaft end of the cylinder a31 is connected with the sliding plate, and the front and rear telescopic motion of the sliding plate through the slide rail a34 and the mounting plate 37 is realized.
A limiting block a35 is arranged on the end edge of the mounting plate 37 close to the cylinder a 31.
The receiving mechanism 40 consists of a servo motor b41, a ball screw 42, a sliding rail b43, a connecting rod 44, a limiting block b45, a mounting seat 46 and a gripper b 47;
the servo motor b41 is fixed at the center of the top of the mounting seat 46 through a mounting frame, the servo motor b41 controls the ball screw 42, the sliding rails b43, the connecting rod 44 and the grippers b47 to perform up-and-down lifting movement, the ball screw 42 is positioned at the end part of a telescopic shaft of the servo motor b41, the sliding rails b43 are connected through the connecting rod 44, the grippers b47 are mounted at the bottoms of the left end and the right end of the connecting rod 44, and the limiting blocks b45 are arranged at the bottoms of the left end and the right end of the mounting frame of the servo motor b 41.
The compressing mechanism 50 consists of a cylinder b51, a cylinder mounting plate 52, a connecting rod 53, a shaft pin 54, a reference nylon block 55 and a compressing nylon block 56;
the cylinder mounting plate 52 is of an L-shaped structure, a cylinder b51 is mounted on the cylinder mounting plate 52, the end part of a cylinder shaft of the cylinder b51 is movably connected with a connecting rod 53 through a pin shaft 54, a compression nylon block 56 is mounted at the end part of the connecting rod 53, a reference nylon block 55 is mounted at the top end part of the outer side surface of the cylinder mounting plate 52, and the reference nylon block 55 is horizontally positioned at the top part of the cylinder shaft of the cylinder b 51.
Further, the working principle of the device is as follows:
placing the photovoltaic frame profile on an 11-feeding conveying line, and conveying the photovoltaic frame profile in place by a common motor;
the first photovoltaic frame section is transported to a finished product material conveying line 12 by a transplanting mechanism 20, and the actions are sequentially performed by a jacking cylinder 22, a compacting cylinder 24, a translation cylinder 21 and a 2 material receiving cylinder 5;
after the pressing mechanism 50 is in place, the cylinder b51 acts to drive the connecting rod 53 and the pressing nylon block 56 to press by taking the shaft pin 54 as a rotating point;
the second photovoltaic frame section bar is turned over by the turning mechanism 30, the action sequence is that the gripper a38 grips materials, the cylinder a31 acts on the rack 33 to drive the gear 32 to rotate, the gripper a38 turns over 180 degrees, the material receiving mechanism 40 vertically turns over 180 degrees, the action sequence is that the gripper b47 grips materials, and the servo motor b drives the ball screw 42, the sliding rail b43, the connecting rod 44 and the gripper b47 to vertically move up and down; the first photovoltaic frame section bar conveyed to the finished product material conveying line 12 is buckled into a group, then the first photovoltaic frame section bar is conveyed by the finished product material conveying line 12 to and fro in a circulating way, and the final finished product is 32 groups of photovoltaic frame section bars buckled with each other side by side.
According to the utility model, the function of automatically buckling two photovoltaic frame profiles is realized, so that the whole process flow is stable, and the consistency of products is improved; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than 50%, and the working efficiency is greatly improved.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. The automatic buckling mechanism for the photovoltaic frame profile is characterized in that the integral buckling mechanism comprises an upper and lower material conveying line (10), a transplanting mechanism (20), a turnover mechanism (30), a material receiving mechanism (40) and a pressing mechanism (50); the feeding and discharging conveying line (10) comprises a feeding conveying line (11), a finished product conveying line (12), a welding frame (13), a common motor (14) and a servo motor a (15);
the discharging end part of the feeding conveying line (11) is connected with a finished product conveying line (12), and the feeding conveying line (11) drives a roller shaft at the inner side of the conveying line to move through a common motor (14) so as to drive a conveying belt to move to realize a conveying effect;
the finished product material conveying line (12) drives a roller shaft on the inner side of the conveying line to move through a servo motor a (15) to drive a conveying belt to move so as to realize a conveying effect, and a welding frame (13) of the welding frame is arranged on the outer side of a bracket between the feeding conveying line (11) and the finished product material conveying line (12).
2. The automatic buckling mechanism of the photovoltaic frame profile according to claim 1, wherein the transplanting mechanism (20) consists of a translation cylinder (21), a jacking cylinder (22), a jacking nylon block (23), a compacting cylinder (24), a receiving cylinder (25) and a receiving nylon block (26);
jacking cylinder (22) slidable mounting is on translation cylinder (21), the top of jacking cylinder (22) is provided with jacking nylon piece (23), compress tightly cylinder (24) are installed to mounting bracket one side of jacking cylinder (22), and its material receiving cylinder (25) are installed in one side of jacking cylinder (22), connect material nylon piece (26) are installed at the top of material receiving cylinder (25).
3. The automatic buckling mechanism of the photovoltaic frame profile according to claim 1, wherein the turnover mechanism (30) consists of a cylinder a (31), a gear (32), a rack (33), a slide rail a (34), a limiting block a (35), a rotating shaft (36), a mounting plate (37), a gripper a (38) and a bearing seat (39);
the sliding rail a (34) is arranged at the edges of the left side surface and the right side surface of the mounting plate (37), the sliding plate is arranged at the top of the mounting plate (37) through the sliding rail a (34), the rack (33) is arranged on the surface of the mounting plate (37), a gear (32) is connected with the rack (33) in a meshed transmission manner, the gear (32) is fixed on the sliding plate, a rotating shaft (36) is sleeved on the gear (32), bearing seats (39) are sleeved on the edges of the left side and the right side of the sliding plate, the rotating shaft (36) and the sliding plate are fixed through the bearing seats (39), a grip a (38) is arranged at the left end and the right end of the rotating shaft (36), a cylinder a (31) is arranged at the outer side of the sliding plate, and the telescopic shaft end part of the cylinder a (31) is connected with the sliding plate, so that the sliding plate is controlled to stretch forwards and backwards through the sliding rail a (34) and the mounting plate (37);
a limiting block a (35) is arranged at the edge of the end part of the mounting plate (37) close to the cylinder a (31).
4. The automatic buckling mechanism of the photovoltaic frame profile according to claim 1, wherein the material receiving mechanism (40) consists of a servo motor b (41), a ball screw (42), a sliding rail b (43), a connecting rod (44), a limiting block b (45), a mounting seat (46) and a gripper b (47);
its servo motor b (41) are fixed in the top central authorities department of mount pad (46) through the mounting bracket, and servo motor b (41) control ball screw (42), slide rail b (43), connecting rod (44) and tongs b (47) go on elevating movement, and its ball screw (42) are located the telescopic shaft tip of servo motor b (41), are connected through connecting rod (44) between its a plurality of slide rails b (43), and the left and right sides bottom in connecting rod (44) is installed in tongs b (47), stopper b (45) set up in the left and right sides bottom department of servo motor b (41) mounting bracket.
5. The automatic buckling mechanism of the photovoltaic frame profile according to claim 1, wherein the pressing mechanism (50) consists of a cylinder b (51), a cylinder mounting plate (52), a connecting rod (53), a shaft pin (54), a reference nylon block (55) and a pressing nylon block (56);
the cylinder mounting plate (52) is of an L-shaped structure, a cylinder b (51) is mounted on the cylinder mounting plate (52), the end part of a cylinder shaft of the cylinder b (51) is movably connected with a connecting rod (53) through a shaft pin (54), a compression nylon block (56) is mounted at the end part of the connecting rod (53), a reference nylon block (55) is mounted at the top end part of the outer side surface of the cylinder mounting plate (52), and the reference nylon block (55) is horizontally positioned at the top of the cylinder shaft of the cylinder b (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320509694.6U CN219986730U (en) | 2023-03-16 | 2023-03-16 | Automatic buckling mechanism for photovoltaic frame profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320509694.6U CN219986730U (en) | 2023-03-16 | 2023-03-16 | Automatic buckling mechanism for photovoltaic frame profile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219986730U true CN219986730U (en) | 2023-11-10 |
Family
ID=88607452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320509694.6U Active CN219986730U (en) | 2023-03-16 | 2023-03-16 | Automatic buckling mechanism for photovoltaic frame profile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219986730U (en) |
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2023
- 2023-03-16 CN CN202320509694.6U patent/CN219986730U/en active Active
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